NTM EZ-Counter Operation And Maintenance Manual Download Page 10

EZ-Counter Manual 

 

compensating, the controller will only adjust the coasting distance by 
small increments. 
When changing materials or switching to a new large coil it is 
recommended to produce (3) 12 in parts in order to allow the controller to 
adjust the coasting distance.  An alternative, in order to reduce scrap 
material, program and run the length needed but measure the part and 
adjust the length with the Forward and Reverse job buttons if necessary 
BEFORE cutting the piece.  The controller should be producing accurate 
parts within (3) run and stop cycles and in most cases none of the above 
steps will be necessary. 
If the machine is 

consistently

 making parts too short or too long, use the 

Calibration feature in the next section. 

Settings: 

From the Home screen, press the settings button to access the controller 
settings. 

 

Figure 12:  Settings – Main Screen 

 

Calibration: 

The controller can be calibrated at any time to improve accuracy of the 
parts being run.  If the machine is 

consistently

 making parts too short or 

too long, use the Calibration feature.  From the Settings screen, press the 
Calibration button to access the Calibration screen.   
 

 

Figure 13:  Calibration Screen 

 
On the calibration screen, enter in the desired part length to use to 
calibrate the controller. A length of over 12 in. is required and a length of 

Summary of Contents for EZ-Counter

Page 1: ...T I O Na n d MA I N T E N A N C E MA N U A L w w w N e w T e c h Ma c h i n e r y c o m E Z C o u n t e r C o n t r o l l e r F o r G u t t e r Ma c h i n e s a n d t h e S S R R o o f P a n e l Ma c...

Page 2: ...tures Specifications 2 Home 3 Manual Operation 4 Reset 4 Job Entry 4 Miters 4 Run 6 Compensation 6 Settings 7 Calibration 7 Units 8 Clear Jobs 9 Screen 9 Totalizer 10 Security 10 Other 11 Encoder Adju...

Page 3: ...Miter 5 Figure 9 Miters Screen 5 Figure 10 Miter Default Length Screen 6 Figure 11 Error Over Length 6 Figure 12 Settings Main Screen 7 Figure 13 Calibration Screen 7 Figure 14 Calibration Length Inp...

Page 4: ...EZ Counter Manual 1 Figure 1 EZ Counter on Mach II Machine...

Page 5: ...n is up Program up to 50 Jobs or Lengths EZ Counter enables user to input multiple jobs and material lengths Calibrate on the Fly Calibrate using a part run from a programmed job to save coil Track Ma...

Page 6: ...e length is programmed in the upper section of the Home Screen The Miters button light will indicate if any miters are programmed for that job length The Run button will start the machine and will run...

Page 7: ...ferent lengths Input the length of the part to be made and press Run to run the part or press the Up and Down buttons to input another job The Job Number display is also an input field To skip many jo...

Page 8: ...s the Miters screen Figure 9 Miters Screen Press the 0 1 or 2 buttons on the left to specify the number of miters on the part The miter length will automatically populate to the default length The len...

Page 9: ...ress Reset to reset the counter and then proceed with running the programmed length Compensation After the power to the motor is cut off the machine will coast to a stop due to the momentum in all the...

Page 10: ...es and in most cases none of the above steps will be necessary If the machine is consistently making parts too short or too long use the Calibration feature in the next section Settings From the Home...

Page 11: ...out making any changes to the controller In order to prevent over calibrating the controller there is a limit on how much of a change the calibration can make to the calculations in the controller If...

Page 12: ...d jobs This will set all lengths back to 0 and clear all miters Press Cancel to prevent clearing the jobs Figure 16 Settings Clear Jobs Screen From the Settings screen press the Screen button to adjus...

Page 13: ...ns must be disabled in the contactor box See drawing EZC G gutter machines or EZC P SSR machines If the password is set to 0 no password will be required to access the security screen If the password...

Page 14: ...s when the controller is calibrated The factory value is 6 0000 in Kerf This is the thickness of the shear blade When the length counter is reset it will reset to this value The machine must be run th...

Page 15: ...remove the encoder with the mounting block set the tension and reinstall After removing the encoder from the machine remove the rubber cap on the back of the encoder Loosen the 3 32 set screw found u...

Page 16: ...EZ Counter Manual 13 EZ Counter Screens Figure 22 Screen Flowchart...

Page 17: ...EZ Counter Manual 14 Notes...

Page 18: ...1 6 2 6 5 E 3 3 r d D r S t e 4 0 A u r o r a C O8 0 0 1 1 EZC MAN Revision 2 01 28 2021...

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