1. Remove the top cover
2. Pull the jumper from the storage location
(position 2), and install the jumper at position 1.
3. Reinstall the top cover.
Operating the Battery Charger
CAUTION: DIFFERENT BATTERY TYPES HAVE
DIFFERENT CHARGING REQUIREMENTS.
FAILURE TO PROPERLY IDENTIFY YOUR
BATTERY TYPE AND SET THE CHARGER
ACCORDINGLY WILL RESULT IN BATTERY
DAMAGE, AND VOID THE WARRANTEE.
The battery charger is fully automatic. Simply plug
the charger into a suitable wall outlet, and the
charger will charge the batteries. The green 100%
LED will be continuously illuminated when the charge
cycle is complete.
A bubbling, or boiling sound coming from the
batteries during the last few hours of the charge is
normal. The batteries may be warm, but not too hot
to touch.
Equalizing the batteries (Flooded only)
The batteries should be equalized once every 30
days to ensure maximum battery life.
To equalize the batteries:
Plug in the charger, and fully charge the
batteries (until the green 100% LED is on
continuously).
Unplug the charger from the wall outlet,
then plug it back in.
The charger will run for 2hrs, holding the
batteries at a constant voltage, and
equalizing each cell.
Battery Do’s and Don’ts
:
a. You do not have to fully discharge the batteries
before charging. They do not have a “memory”.
b. Plug the charger in anytime the machine is not in
use.
c. NEVER let the electrolyte level fall below the tops
of the plates (flooded cell batteries). This will
damage your batteries almost immediately, and
void the battery warrantee. It will be evident if this
has happened.
d. NEVER refill the batteries with well or tap water
(flooded cell batteries).
e. NEVER overfill the batteries (flooded cell
batteries).
f. NEVER let the batteries sit discharged overnight
(or between shifts).
g. ALWAYS check the electrolyte level about every 3
or 4 charge/discharge cycles BEFORE
CHARGING.
h. ALWAYS refill the batteries with distilled water (if
needed) AFTER CHARGING.
i. ALWAYS fully recharge the batteries after use
(until the green LED comes on).
j. ALWAYS equalize the batteries every 30 days
(Flooded only)
.
k. NEVER OVER DISCHARGE!
l. NEVER charge GEL batteries with the charger set
to FLOODED/AGM.
m. NEVER charge FLOODED/AGM batteries with the
charger set to GEL.
EXCEPTION-TROJAN
AGM’S TO BE CHARGED WITH GEL SETTING.
Opportunity Charging
Opportunity charging is charging the batteries when
an opportunity presents itself, such as during breaks,
and is done
in addition to a full charge cycle
.
Opportunity charging is recommended, as this extra
charging time will help raise the operating voltage of
the batteries, and will help ensure maximum cycle
life.
NOTE: Trojan AGM batteries should be charged with
the GEL setting.
**The charger has been tested on batteries from the
following manufacturers:
Trojan flooded cell
US Battery flooded cell
Deka flooded cell
Crown
gel
Concord
gel
Discover
AGM
TABLE 1
Battery Types
NSS
Part
Number
Crown
Part
Number
Batter
y Volts
Syste
m
Volts
Am
p Hou
r
Battery Type
Setting
4491061 1-1470 12
36 210
Flooded/AGM
3390361 1-1435 6 24 & 36
225
Flooded/AGM
2392111 1-1427 12
24 115
SPE CURVE 0
6393651 1-1428 12
24 145
SPE CURVE 0
2392731 1-12145 12
24 100
SPE CURVE 1
6491931 1-1437 6 24 & 36
200
Gel
2691501 1-1450 6
36 325
Flooded/AGM
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