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1-800-357-3572 

38933C 

Relay Terminal Remote Wiring 

 

The OPEN, COMMON, and CLOSED relay contacts 
have  push-in  type  terminals  for  remote  wiring.    The 
relay  contacts  are  rated  for  1A  at 30  Vdc or 0.5A at 
120  Vac.    A  small  screwdriver  (3/32  inch  maximum 
blade  width)  is  required  to  insert  or  remove  a  wire 
from a relay terminal. 
 

WARNING: 

BE 

CAREFUL! 

 

IF 

AN 

UNINSULATED  METAL  TOOL  CONTACTS  BOTH 
THE GROUNDED CHARGER CASE AND A RELAY 
TERMINAL  PUSH-IN  TAB,  THIS  WILL  CAUSE  A 
POTENTIALLY 

DAMAGING 

AND/OR 

DANGEROUS ELECTRICAL SHORT. 
 

Table  10.1  outlines  the  operation  of  the  LEDs  and 
alarm  relay  based  on  the  status  of  the  voltage 
monitor.    All  relay  contact  states  are  with  reference 
to  the  terminal  strip  COMMON.    The  voltage 
monitor/alarm  is  DC  powered,  so,  if  the  charger 
loses  AC  power,  the  voltage  monitor/alarm  will 
continue  to  function  on  battery  power  until  the  DC 
voltage  falls  below  approximately  7.1  volts,  where  it 
will continue to be in an alarm state until AC power is 
returned  to  the  charger  and  the  charger  is  able  to 
raise the DC voltage above the LOW VOLTAGE (LV) 
SET POINT setting. 
 

Voltage Set Point Adjustments 
 

The  HIGH  VOLTAGE  (HV)  SET  POINT  setting  is 
adjustable  with  three  (3)  rotary  switches  and  the 
LOW  VOLTAGE  (LV)  SET  POINT  setting  is 
adjustable with three (3) rotary switches, all of which 
are available on the front of the charger (see Figure 
10.1).  For both settings, the top switch sets the tens 
of  volts,  the  middle  switch  sets  the  volts,  and  the 

bottom  switch  sets  the  tenths  of  volts.    Both  set 
points are settable between 07.8 and 51.3 volts.  To 
set the switches, use a small screwdriver to turn the 
switch so that the arrowhead on the slot is pointing to 
the  desired  number.   

BE  SURE  EACH  SWITCH  IS 

SET  ON  A  NUMBER  AND  NOT  BETWEEN 
NUMBERS

.  If a switch is set between numbers, the 

corresponding  LED  will  flash,  and  the  voltage 
monitor/alarm will not function as intended. 

 

Voltage Monitor Battery Sense Input (Optional) 

 

The  voltage  monitor/alarm  includes  an  optional 
VOLTAGE  MONITOR  BATTERY  SENSE  input 
available  on  the  front  of  the  charger  (see  Figure 
10.1).    If  the  VOLTAGE  MONITOR  BATTERY 
SENSE  input is  left  disconnected,  the  DC  voltage is 
monitored  internally  at  the  charger  output.      The 
VOLTAGE  MONITOR  BATTERY  SENSE  input  can 
be  remotely  wired  to  the  terminals  of  the  battery  to 
monitor  the  voltage  at  this  point.    The  voltage 
monitor/alarm 

detects 

when 

the 

VOLTAGE 

MONITOR  BATTERY  SENSE  input  is  connected  to 
the battery terminals and automatically monitors this 
DC  voltage  instead  of  the  voltage  at  the  charger 
output.  Please refer to the wiring diagram in Section 
15  for  the  VOLTAGE  MONITOR  BATTERY  SENSE 
input connector detail. 

 

Voltage Monitor/Alarm Specifications 

 

RELAY CONTACT RATINGS: 

 

1A at 30 Vdc 
0.5A at 120 Vac 

 

TERMINAL CONNECTIONS: 

 

20 

– 16 AWG wire, stripe length of .312 - .359 inches 

(8 

– 9 mm) 

 

 

Voltage Monitor Status 

BELOW HV 

SET POINT 

LED 

ABOVE LV 

SET POINT 

LED 

CLOSED 

Relay Contact 

OPEN        

Relay Contact 

DC  voltage  is  below  the  HIGH  VOLTAGE 
(HV) SET POINT setting and above the LOW 
VOLTAGE  (LV)  SET  POINT  setting 

(normal 

operation state)

 

On 

On 

Closed 

Open 

DC  voltage  is  above  the

 

HIGH  VOLTAGE 

(HV) SET POINT setting and above the LOW 
VOLTAGE  (LV)  SET  POINT  T  setting  (

high 

DC voltage alarm state

Off 

On 

Open 

Closed 

DC  voltage  is  below  the

 

HIGH  VOLTAGE 

(HV) SET POINT setting and below the LOW 
VOLTAGE (LV) SET POINT setting (

low DC 

voltage alarm state

On 

Off 

Open 

Closed 

Table 10.1 

 

Summary of Contents for ELC 12/40D

Page 1: ... battery is charging in an enclosed area d Batteries contain caustic material which may cause burns Do not get in eyes on skin or clothing If the gelled or liquid content of the batteries contacts the skin or clothing wash the area thoroughly with water In the case of contact with the eyes flush immediately with clean water for 15 minutes and obtain medical attention e Only qualified personnel sho...

Page 2: ... or the temperature probe is working improperly Temperature compensation uses a temperature reference of 77 F 25 C a voltage reference of 2 23 volts the voltage of a standard gel cell battery at 77 F and a compensation value of 3 0 mV per F The equivalent equation for the compensated voltage is Vcomp V k t 77 F Where V is the voltage of the battery at 77 F t is the temperature in F and k V 003 2 2...

Page 3: ...g flanges are configured for an EIA 19 483mm rack for a forward mounting arrangement note the width from the outer edge of one mounting flange to the outer edge of the other mounting flange is 19 15 16 Fasteners to match the thread of the rack should be used in all 7 rack mounting horizontal slots on each of the 2 mounting flanges 14 rack mounting slots total to maximize the mounting integrity The...

Page 4: ...TOR 7 TEMPERATURE PROBE The external temperature probe is an optional way of extending battery life by using temperature compensation One end of the temperature probe cable has a three pin plug which plugs into a receptacle labeled TEMP PROBE on the front of the charger The other end of the cable has the temperature sensor sealed in a terminal WARNING IT IS IMPORTANT TO MOUNT THE TEMPERATURE PROBE...

Page 5: ... Wiring The OPEN COMMON and CLOSED relay contacts have push in type terminals for remote wiring The relay contacts are rated for 1A at 30 Vdc or 0 5A at 120 Vac A small screwdriver 3 32 inch maximum blade width is required to insert or remove a wire from a relay terminal WARNING BE CAREFUL IF AN UNINSULATED METAL TOOL CONTACTS BOTH THE GROUNDED CHARGER CASE AND A RELAY TERMINAL PUSH IN TAB THIS WI...

Page 6: ...it in that position If the LED is off and the CLOSED relay contact is open when the low current set point adjustment is turned fully clockwise turn it slowly counterclockwise until the LED turns on and the CLOSED relay contact closes Turn the low current set point adjustment approximately 1 8 of a turn counterclockwise from this switching point Remove AC power from the charger to verify that the c...

Page 7: ... small screwdriver to turn the switch so that the arrowhead on the slot is pointing to the desired number BE SURE EACH SWITCH IS SET ON A NUMBER AND NOT BETWEEN NUMBERS If a switch is set between numbers the corresponding LED will flash and the voltage monitor alarm will not function as intended Voltage Monitor Battery Sense Input Optional The voltage monitor alarm includes an optional VOLTAGE MON...

Page 8: ...it in to reset it if necessary e Check the polarity between DC output and the battery and make sure their connections are tight f Remove the small cover on the front of the charger and make sure all of the binding posts nuts are tight g If the steps above do not solve the problem contact your local NRS service agent at 1 800 357 3572 13 CHARGER SPECIFICATIONS AC INPUT VOLTAGE 115 Vac 108 128 or 23...

Page 9: ... 38924S 1 CIRCUIT BREAKER ASSEMBLY 31457S 1 AC SWITCH ASSEMBLY 27319S 1 AMMETER 50 AMP 14197S 4 BUSHING 1 29741S 1 TEMPERATURE TRANSDUCER 10 W TERMINAL 29742S 1 TEMPERATURE TRANSDUCER 30 W TERMINAL 14742S 1 HEATSINK ASSEMBLY W SCR 9 WIRE 15194S 1 HEATSINK ASSEMBLY W SCR 21 WIRE 23074S 1 SCR ASSEMBLY 50 AMP 21 WIRE 23073S 1 SCR ASSEMBLY 50 AMP 9 WIRE 32199S 1 OUTPUT CAPACITOR C 40 000 UF 35V 32206S...

Page 10: ...www nationalrailwaysupply com 1 800 357 3572 10 38933C 15 WIRING DIAGRAM ...

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