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38933C 

output current will go to zero and the yellow Charging 
LED will flash. 

The  charger  does  not  have  a  power  switch.    When 
the  AC  power  is  applied  to  the  charger,  the  DC 
output will start and the yellow Charging LED will be 
on.  The Charging LED will go off if the charger stops 
outputting  current.    To  turn  off  the  charger, 
disconnect the AC power source. 

 

 

Figure 8.1 

 

9.  CURRENT MONITOR/ALARM 

The  ELC-12/40-CVM-D  battery  charger  includes  an 
integrated  current  monitor/alarm  that  monitors  the 
output  current  of  the  charger.    If  the  charger  output 
falls  below  the  low  current  set  point,  a  green  LED 
indicator  is  turned  off  and  a  Form  C,  dry  contact 
alarm  relay  is  actuated.    The  low  current  set  point 
adjustment, LED, and relay terminals are accessible 
on the front of the charger (see Figure 9.1). 
 

 

Figure 9.1 

 

Relay Terminal Remote Wiring 

 
The OPEN, COMMON, and CLOSED relay contacts 
have  push-in  type  terminals  for  remote  wiring.    The 
relay  contacts  are  rated  for  1A  at 30  Vdc or 0.5A at 
120  Vac.    A  small  screwdriver  (3/32  inch  maximum 
blade  width)  is  required  to  insert  or  remove  a  wire 
from a relay terminal. 
 

WARNING: 

BE 

CAREFUL! 

 

IF 

AN 

UNINSULATED  METAL  TOOL  CONTACTS  BOTH 
THE GROUNDED CHARGER CASE AND A RELAY 
TERMINAL  PUSH-IN  TAB,  THIS  WILL  CAUSE  A 
POTENTIALLY 

DAMAGING 

AND/OR 

DANGEROUS ELECTRICAL SHORT. 
 

Current Monitor/Alarm Operation 

 
Table 9.1 outlines the operation of the LED and relay 
based on the status of the current monitor.  All relay 
contact states are with reference to the terminal strip 
COMMON.

 

Current Monitor Status 

LED 

CLOSED 

Relay Contact 

OPEN 

Relay Contact 

Charger output exceeds the low current set point 

On 

Closed 

Open 

Charger output falls below the low current set point 
(and AC power is present at the charger) 

Off 

(within 30 

seconds) 

Open 

(within 30 

seconds) 

Closed 

(within 30 

seconds) 

AC power is removed from the charger 

Off 

(immediately) 

Open 

(immediately) 

Closed 

(immediately) 

 

Table 9.1 

Summary of Contents for ELC 12/40D

Page 1: ... battery is charging in an enclosed area d Batteries contain caustic material which may cause burns Do not get in eyes on skin or clothing If the gelled or liquid content of the batteries contacts the skin or clothing wash the area thoroughly with water In the case of contact with the eyes flush immediately with clean water for 15 minutes and obtain medical attention e Only qualified personnel sho...

Page 2: ... or the temperature probe is working improperly Temperature compensation uses a temperature reference of 77 F 25 C a voltage reference of 2 23 volts the voltage of a standard gel cell battery at 77 F and a compensation value of 3 0 mV per F The equivalent equation for the compensated voltage is Vcomp V k t 77 F Where V is the voltage of the battery at 77 F t is the temperature in F and k V 003 2 2...

Page 3: ...g flanges are configured for an EIA 19 483mm rack for a forward mounting arrangement note the width from the outer edge of one mounting flange to the outer edge of the other mounting flange is 19 15 16 Fasteners to match the thread of the rack should be used in all 7 rack mounting horizontal slots on each of the 2 mounting flanges 14 rack mounting slots total to maximize the mounting integrity The...

Page 4: ...TOR 7 TEMPERATURE PROBE The external temperature probe is an optional way of extending battery life by using temperature compensation One end of the temperature probe cable has a three pin plug which plugs into a receptacle labeled TEMP PROBE on the front of the charger The other end of the cable has the temperature sensor sealed in a terminal WARNING IT IS IMPORTANT TO MOUNT THE TEMPERATURE PROBE...

Page 5: ... Wiring The OPEN COMMON and CLOSED relay contacts have push in type terminals for remote wiring The relay contacts are rated for 1A at 30 Vdc or 0 5A at 120 Vac A small screwdriver 3 32 inch maximum blade width is required to insert or remove a wire from a relay terminal WARNING BE CAREFUL IF AN UNINSULATED METAL TOOL CONTACTS BOTH THE GROUNDED CHARGER CASE AND A RELAY TERMINAL PUSH IN TAB THIS WI...

Page 6: ...it in that position If the LED is off and the CLOSED relay contact is open when the low current set point adjustment is turned fully clockwise turn it slowly counterclockwise until the LED turns on and the CLOSED relay contact closes Turn the low current set point adjustment approximately 1 8 of a turn counterclockwise from this switching point Remove AC power from the charger to verify that the c...

Page 7: ... small screwdriver to turn the switch so that the arrowhead on the slot is pointing to the desired number BE SURE EACH SWITCH IS SET ON A NUMBER AND NOT BETWEEN NUMBERS If a switch is set between numbers the corresponding LED will flash and the voltage monitor alarm will not function as intended Voltage Monitor Battery Sense Input Optional The voltage monitor alarm includes an optional VOLTAGE MON...

Page 8: ...it in to reset it if necessary e Check the polarity between DC output and the battery and make sure their connections are tight f Remove the small cover on the front of the charger and make sure all of the binding posts nuts are tight g If the steps above do not solve the problem contact your local NRS service agent at 1 800 357 3572 13 CHARGER SPECIFICATIONS AC INPUT VOLTAGE 115 Vac 108 128 or 23...

Page 9: ... 38924S 1 CIRCUIT BREAKER ASSEMBLY 31457S 1 AC SWITCH ASSEMBLY 27319S 1 AMMETER 50 AMP 14197S 4 BUSHING 1 29741S 1 TEMPERATURE TRANSDUCER 10 W TERMINAL 29742S 1 TEMPERATURE TRANSDUCER 30 W TERMINAL 14742S 1 HEATSINK ASSEMBLY W SCR 9 WIRE 15194S 1 HEATSINK ASSEMBLY W SCR 21 WIRE 23074S 1 SCR ASSEMBLY 50 AMP 21 WIRE 23073S 1 SCR ASSEMBLY 50 AMP 9 WIRE 32199S 1 OUTPUT CAPACITOR C 40 000 UF 35V 32206S...

Page 10: ...www nationalrailwaysupply com 1 800 357 3572 10 38933C 15 WIRING DIAGRAM ...

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