Novitool Ply 130 Safety And Operation Manual Download Page 6

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General Safety Rules –Save These Instructions–

!

WARNING

Do not overreach. Keep proper footing and 

balance at all times. Proper footing and balance 

enables better control of the tool in unexpected 

situations.

!

CAUTION

Use safety equipment. Always wear eye protec-

tion. Dust mask, non-skid safety shoes, hard hat, 

or hearing protection must be used for appropri-

ate conditions.

!

WARNING

Never alter or remove safety devices.

!

WARNING

Keep your hands and fingers away from all mov-

ing and sharp parts, e.g. rolls and blade, at  

all times.

!

WARNING

Engage caster locks on cart when not transporting

!

WARNING

Machine is heavy. Use lifting aids.

4 TOOL USE AND CARE

!

WARNING

Always use the ply separator on a level, firm sur-

face. Splitting should be performed operating the 

machine with two hands on the material.

!

CAUTION

Do not force tool when the belt material blocks 

or jams and do not continue feeding the material 

through tool. When jamed put the operating 

direction in reverse to remove the material.

!

WARNING

Do not use tool if switch does not turn it on or 

off. Any tool that cannot be controlled with the 

switch is dangerous and must be repaired.

!

DANGER

Do not abuse the cord. Never use the cord to carry the 

tool or pull the plug from a receptacle.  Keep cord away 

from heat, oil, sharp edges, or moving parts. Replace 

damaged cords immediately. Damaged cords increase 

the risk of electric shock.

!

WARNING

Do not use outdoors. This power tool is designed 

for indoor use only.

!

WARNING

Do not use tool if switch does not turn it on or 

off. Any tool that cannot be controlled with the 

switch is dangerous and must be repaired.
Disconnect machine from supply circuit before 

servicing.  Ensure all protective ground connec-

tions are in place after service.  Replace fuses only 

with those of the same current rating, interrupt 

rating, voltage rating and construction.

3. PERSONAL SAFETY

!

WARNING

Stay alert, watch what you are doing and use 

common sense when operating a power tool. Do 

not use tool while tired or under the influence of 

drugs, alcohol, or medication. A moment of inat-

tention while operating power tools may result in 

serious personal injury.

!

WARNING

Dress properly. Do not wear loose clothing or 

jewelry. Contain long hair. Keep your hair, cloth-

ing, and gloves away from moving parts.  Loose 

clothes, jewelry, or long hair can be caught in 

moving parts.

!

WARNING

Avoid accidental starting. Be sure switch is off 

before plugging in.  Carrying tools with your 

finger on the switch or plugging in tools that have 

the switch on invites accidents.

Summary of Contents for Ply 130

Page 1: ...This manual contains important information about product function and safety Please read and understand this manual BEFORE operating the tool Please keep this manual available for other users and own...

Page 2: ...ts 23 Technical Assistance 24 Disclaimer The Ply 130 ply separator has been tested successfully with different belt types However this is no guarantee for good results Fabricating belts does require t...

Page 3: ...ain Components Ply 130 1 Adjuster handle 2 Finger guard 3 Upper traction roller 4 Ply separation blade 5 Lower traction roller 6 Electric motor 7 Adjustable guide 8 Infeed table 9 Operating switch 10...

Page 4: ...TL 08812 PLY130 460V3PH60HZ NEMA L16 30 cETL 08832 PLY130 230V1PH50HZ IEC60309 16 08833 PLY130 230V1PH50HZ N BS1363 13 08834 PLY130 230V3PH60HZ NEMA 18 20 Cart 08100 PLY130 CART N A Replacement Blades...

Page 5: ...ite accidents DANGER Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes CAUTION...

Page 6: ...o not abuse the cord Never use the cord to carry the tool or pull the plug from a receptacle Keep cord away from heat oil sharp edges or moving parts Replace damaged cords immediately Damaged cords in...

Page 7: ...before opening servicing the machine CAUTION When servicing a tool use only identical replace ment parts Use of unauthorized parts or failure to follow Maintenance Instruction may create a risk of ele...

Page 8: ...s to make sure that it can be used safely WARNING Stow spare blades safely WARNING Keep your hands away from the feeding rolls and splitting area Always guide the material in a way that your hands hav...

Page 9: ...ation jig and clearance shims are readily available The operator is wearing cut proof safety gloves and safety glasses Release blade by unscrewing two bolts at bottom of blade with a 5 mm hex key B1 A...

Page 10: ...Maintenance Blade Replacement Lock adjusting handle in position 4 0 to 4 5 B1 F3b A3 Place calibration jig on feed table with thin edge toward rollers Plug in power connection Turn switch to FORWARD...

Page 11: ...ing on Ply with foot switch When lip of jig is tight up against the Ply frame release the foot switch and toggle operating switch to OFF Disconnect power Note Calibration jig must be parallel to frame...

Page 12: ...Do not touch blade edge B1 A7 Ensure brass spacers are present either in the Ply frame or on bolt Finger tighten bolts only so that the blade can still shift long bolt in rear and short bolt in front...

Page 13: ...he blade tip squarely rests against the calibration jig A9 Reconnect power cable to electrical power supply Rotate switch to REVERSE to release calibration jig from between traction rollers A10 A11 Ti...

Page 14: ...evaluate clearance between the upper traction roller and top of blade begin by positioning the adjustment handle to 0 Insert the white thickness clearance shim between the ply separation blade and th...

Page 15: ...Adjust Blade Roller Clearance As Necessary If adjustment is needed unscrew clamp nut on adjustment guard plate B2 B3 B4 Using a 5 mm hex key remove the handle For easier removal of motor ensure keyway...

Page 16: ...st Blade Roller Clearance As Necessary Remove the electric motor to gain sufficient access for adjustment of traction rollers by first removing the torque arm bolt using a 6 mm hex wrench B5 B6 B7 Sli...

Page 17: ...As Necessary B8 B9 Carefully rest motor on infeed tray Caution Do not allow motor to slide off of tray surface For upper roller adjustment loosen and remove gas spring fixation screw Adjustments to In...

Page 18: ...tighten screw A clockwise one quarter turn or until moderately tight To decrease the clearance between the top roller and blade loosen screw A counterclockwise one quarter of a turn and tighten screw...

Page 19: ...nce as the operator slides the white shim between the top traction roller and blade and the black shim should not pass through between the top traction roller and the blade Repeat steps B9 B13 as nece...

Page 20: ...ter of a turn and tighten screw C clockwise one quarter turn or until moderately tight B1 Lock the adjusting handle back to 0 Check for clearance between the blade and lower traction roller by inserti...

Page 21: ...ure and Adjust Blade Roller Clearance As Necessary Then reinstall the clamp nut B19 Reinstall motor Align shaft key with key slot B20 B18 Once adjustments have been made reinstall the guard plate Star...

Page 22: ...and Adjust Blade Roller Clearance As Necessary Reassemble the motor to the frame placing the spacer between the motor torque arm and ply base Insert 8 mm hex bolt with washer and tighten G12e Note En...

Page 23: ...E 10 AMP 08838 FUSE 15 AMP 08839 TRANSFORMER PLY130 115 230 24 08840 TRANSFORMER PLY130 230 460 24 08841 REVERSE CONTACTOR KIT 1PH Ply 130 Step Cutter Ordering Information Low Volume High Volume Order...

Page 24: ...www flexco com 24 www flexco com D Technical Assistance Contact Flexco s Customer Service if technical assistance or repair is needed www flexco com...

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Page 28: ...enue Downers Grove IL 60515 4200 USA Tel 630 971 0150 Fax 630 971 1180 E mail info flexco com Visit www flexco com for other Flexco locations and products 2018 Flexible Steel Lacing Company 09 13 18 F...

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