Northern Lights M1064A, Operator'S Manual

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OM2-2 1/17
17
The Servicing Schedule Chart below shows the service schedule required for proper maintenance of your marine generator
set. More detailed coverage of each Service Point (SP) is listed on the page noted in the ‘page’ column.
DAILY:
SP1 Check oil level in engine
SP8 Check primary fuel filter
SP15 Check cooling water level
SP26 Check crankcase vent system filter svc. indicator button
AFTER FIRST 50 HOURS:
SP2 Change engine oil
SP3 Change lube oil filter
EVERY 50 HOURS:
SP21 Check electrolyte in batteries
FIRST 100 HOURS:
SP2 Change engine oil
SP3 Change lube oil filter
EVERY 100 HOURS:
SP13 Check turbocharger air, oil & cooling lines for leakage
EVERY 250 HOURS:
SP2 Change engine oil
SP3 Change lube oil filter
SP4 Check air cleaner
SP9 Change primary fuel filter element
SP13 Check turbocharger air, oil & cooling lines for leakage
SP19 Check zinc electrodes
SP23 Test thermostats
SP26 Check crankcase vent system, change element at 250 hrs.
AFTER FIRST 500 HOURS:
SP6 Check valve clearances
EVERY 500 HOURS / YEARLY:
SP4 Replace air cleaner
SP5 Check belt condition
SP7 Check crankshaft vibration damper
SP10 Change secondary fuel filter
SP11 Check injectors
SP14 Check turbocharger boost pressure
SP16 Check cooling system
SP20 Change impeller in raw water pump
SP22 Check the state of the charge of the batteries
EVERY 2000 HOURS:
SP6 Check valve clearances, adjust if necessary
SP12 Check fuel injection pump
SP17 Check and clean heat exchanger
1) Change the oil and filter at 50 hours, using break-in oil again, until changing it
at 100 hours, then at every 250 hours.
2) Perform all maintenance once a year even if hour level has not been reached.
3) Consult manufacturer's maintenance schedule.
Service Schedule Chart, Mechanically Controlled Fuel System
SERVICE
50 100 250 500 2000
POINT
PAGE OPERATION DAILY Hours Hours Hours Hours Hours
ENGINE:
SP1 15 Check oil level
•
SP2 15 Change engine oil 2) 1) 1)
•
SP3 15 Change lube oil filters 2) 1) 1)
•
SP4 15 Check (replace) air cleaner 2) 4)
• •
SP5 Check belt condition 2)
•
SP6 16 Check valve clearances 2)
• •
SP7 17 Check crankshaft vibration damper
•
FUEL SYSTEM:
SP8 17 Check primary filter (Racor) 3)
•
SP9 17 Change primary filter element (Racor) 3) 4)
•
SP10 17 Change secondary fuel filter 2) 4)
•
SP11 18-19 Check injectors 2)
•
SP12 20-22 Check fuel injection pump
•
TURBOCHARGER:
SP13 23 Check air, oil & cooling water lines for leakage 2)
•
SP14 23 Check boost pressure
•
SP26 27 Check crankcase vent system 2)
•
6)
COOLING SYSTEM:
SP15 25 Check cooling water level
•
SP16 25 Check and flush cooling system 2)
•
5)
SP17 25 Check and clean heat exchanger 2)
•
SP19 25-26 Check zinc electrodes 2) 4)
•
SP20 26 Change impeller in raw water pump 2) 4)
•
ELECTRICAL SYSTEM:
SP21 27 Check electrolyte level in batteries 2) 4)
•
SP22 27 Check condition of batteries with hydrometer 2)
•
SP23 Test thermostats
•
4) Or whenever necessary.
5) Check the cooling system at 500 hours, flush at 2000 hours.
6) Check hoses and o-rings, replace element at 250 hours.
Revised 1-30-17