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REPLACING WORN CONSUMABLE PARTS 

May 06, 2020 

Page 14 

User Manual No: OM-101A EN 

SECTION 6 

 

 REPLACING WORN CONSUMABLE PARTS 

 

 

 

 

 

 

 

 

 

 

 

Torch installation must be 

done by a suitably Trained 

and Qualified Tradesperson.

 

Disconnect power to 

MIG/MAG equipment. Elec-

tric shock can kill. 

Flying metal or 

dirt can injure 

eyes. 

FUMES and Shielding GAS 

can be hazardous to your 

health.  

Moving parts 

can cause injury. 

Welding wire 

can cause in-

jury

 

Improper instal-
lation can cause 

fire. 

Read User 

Manual. 

 

Genuine JINAN NORTH WELDING TOOLS parts must be used for safety and performance reasons or the warranty becomes invalid.

 

In-

spect all parts for transportation damage. 

Do not use damaged or worn parts. 

Before starting the MIG/MAG equipment, check the whole 

installation according to the manufacturer's instructions, this Manual and applicable national / state / local safety regulations.

 

6.01

  Changing Torch Consumable Parts 

 

1

 

Nozzle

 

 Remove threaded nozzle by turning in a counter 

clockwise direction OR slide

on nozzle can be removed us-

ing a twisting pull action. 

2

 

Contact Tip

 

 Cut welding wire (electrode) and remove burrs 

before removing contact tip. 

Remove

 use an appropriate 

wrench in a counter clockwise direction. 

Install

 by sliding 

contact tip over welding wire then secure using an appropri-
ate wrench in a clockwise direction. DO NOT over tighten. 

3

 

Gas Diffuser

 

 Remove using an appropriate wrench in a 

counter clockwise direction. To install fit Heat Sink (4) [BZL 
only] first then firmly secure Gas Diffuser using an appropri-
ate wrench in a clockwise direction. 

6.02

  Changing BZL Torch Liner 

 
 

 

 

1

 

Remove nozzle, contact tip and gas diffuser then lay Torch cable 
straight. 

2

 

Liner Nut

 

 Remove use an appropriate wrench in a counter clock-

wise direction. 

3

 

Liner 

 Remove by pulling the liner end out of the Euro Power Pin 

Connecter Block. 

4

 

With the Torch laying straight, insert new liner into Euro Power Pin 
Connecter Block and feed 50mm at a time into the Torch using a 
twisting motion to stop the liner from kinking.  

5

 

Euro Style Liner 

 Screw Liner Nut into Pin Connecter Block to se-

cure the Liner. 

6

 

New Liner Trim Length

 

 Trim liner close to swan neck end. Remove 

all burrs from end of liner then replace gas diffuser, contact tip and 
nozzle. 

6.03

  Changing PNA Torch Liner 

 

 

 

1

 

Remove nozzle, contact tip and gas diffuser then lay Torch cable 
straight. 

2

 

Liner 

 Remove by pulling the liner end out of the PNA Power Pin 

Connecter Block. 

3

 

With the Torch laying straight, insert new liner into PNA Power Pin 
Connecter Block and feed 50mm at a time into the Torch using a 
twisting motion to stop the liner from kinking.  

4

 

New Liner Trim Length

 

 Trim liner close to swan neck end. Remove 

all burrs from end of liner then replace gas diffuser, contact tip and 
nozzle. 

Disconnect

Summary of Contents for SELEKT BRD

Page 1: ...MBER OM 101A EN ISSUE 01 0520 SELEKT SERIES MIG MAG TORCH Jinan North Welding Tools Co Ltd The North of 308 National Highway Daqiao Town Tianqiao Zone Jinan 250121 Shandong China OPERATING MANUAL INSTRUCTIONS ...

Page 2: ...2E SNT2 15E SNT2 10T SNT2 12T SNT2 15T SNT2 10L SNT2 12L SNT2 15L SNT2 10M SNT2 12M SNT2 15M SNT4 10E SNT4 12E SNT4 15E SNT4 10T SNT4 12T SNT4 15T SNT4 10L SNT4 12L SNT4 15L SNT4 10M SNT4 12M SNT4 15M SNT5 10E SNT5 12E SNT5 15E SNT5 10T SNT5 12T SNT5 15T SNT5 10L SNT5 12L SNT5 15L SNT5 10M SNT5 12M SNT5 15M BRD SNQ200 10M SNQ200 12M SNQ200 15M SNQ200 10E SNQ200 12E SNQ200 15E SNQ300 10M SNQ300 12M...

Page 3: ...4K SQTB350 5K SQTB500 3K SQTB500 4K SQTB500 5K SQTB600 3K SQTB600 4K SQTB600 5K TWE SNT1 10E SNT1 12E SNT1 15E SNT1 10T SNT1 12T SNT1 15T SNT1 10L SNT1 12L SNT1 15L SNT1 10M SNT1 12M SNT1 15M SNT2 10E SNT2 12E SNT2 15E SNT2 10T SNT2 12T SNT2 15T SNT2 10L SNT2 12L SNT2 15L SNT2 10M SNT2 12M SNT2 15M SNT4 10E SNT4 12E SNT4 15E SNT4 10T SNT4 12T SNT4 15T SNT4 10L SNT4 12L SNT4 15L SNT4 10M SNT4 12M S...

Page 4: ...ALLATION 12 4 01 Environmental Limits 12 4 02 Torch Operation Guidelines 12 4 03 Connecting Power Pin to Adaptor 12 SECTION 5 OPERATION 13 5 01 Feeding Welding Wire Thru MIG MAG Manual Torch 13 5 02 Depress Torch Trigger Switch 13 SECTION 6 REPLACING WORN CONSUMABLE PARTS 14 6 01 Changing Torch Consumable Parts 14 6 02 Changing BZL Torch Liner 14 6 03 Changing PNA Torch Liner 14 6 04 Changing TWE ...

Page 5: ... conditions use the following equipment 1 A semiautomatic DC constant voltage wire welder or 2 A DC manual stick welder In most situations a DC welder is rec ommended Disconnect input power or stop engine before installing or servicing this Product Lockout Tagout input power according to OSHA 29 CFR 1910 147 Properly install and ground this Power Source according to its User Manual and national st...

Page 6: ...ld in locations near degreasing cleaning or spraying opera tions The heat and rays of the arc can react with vapours to form highly toxic and irritating gases Do not weld on coated metals such as galvanized lead or cadmium plated steel unless the coating is removed from the weld area the area is well ventilated and if necessary while wearing an air supplied respi rator The coatings and any metals ...

Page 7: ...es Follow requirements in OSHA 1910 252 a 2 iv and NFPA 51B for hot work and have a fire watcher and extinguisher nearby Read and understand the Safety Data Sheets SDSs and the manufac turer s instructions for adhesives coatings cleaners consumables coolants degreasers fluxes and metals 1 02 Additional Installation Operation and Maintenance Hazard Symbols READ USER MANUAL Read and follow all Power...

Page 8: ...t 43rd Street New York NY 10036 Website www ansi org Standard for Fire Prevention During Welding Cutting and Other Hot Work NFPA Standard 51B from National Fire Protection Association Quincy MA 02269 Website www nfpa org OSHA Occupational Safety and Health Standards for General Industry Title 29 Code of Federal Regulations CFR Part 1910 Subpart Q and Part 1926 Subpart J from U S Government Printin...

Page 9: ...o any direct indirect incidental or consequential damages or loss of production or loss of profits resulting from any cause what soever including but not limited to any delay act error or omission of JINAN NORTH WELDING TOOLS Genuine JINAN NORTH WELDING TOOLS parts must be used for safety and performance reasons or the warranty becomes invalid Warranty shall not apply if accident abuse or misuse d...

Page 10: ...ange improve or revise the specifications or design of this product without prior notice Such updates or changes do not entitle the buyer of this Product previously sold or shipped to the corresponding changes updates improvements or replacement The values specified in the table below are nominal parameters An individual Torch may differ from the below specifications due to in part but not exclusi...

Page 11: ...ing L Lincoln Style Fitting M Miller Style Fitting Swan Neck Angle 60 60 45 60 Wire Size Range mm 0 6 1 2 0 6 1 2 0 8 2 0 0 9 2 4 Standardization Administration of China Arc Welding Equipment Part 7 Torches IEC Standard for Safety Arc Welding Equipment Part 7 Torches GB T15579 7 2013 IEC 60974 7 2013 Cooling Method Air Cooled Operating Temperature Range 10 C to 40 C 14 F to 104 F Storage Transport...

Page 12: ... Connecter Block with Euro Torch Adaptor then insert it 3 Secure tighten the Connector Nut into the Euro Adaptor 4 Refer to the MIG MAG equipment user manual for feeding the welding wire into the MIG MAG Manual Welding Torch PNA Power Pin Connector Block to PNA Adapter 1 Disconnect power to the MIG MAG equipment 2 Insert the Power Pin into the Torch Adaptor to shoulder then se cure using mechanica...

Page 13: ...cause fire Read User Manual 5 01 Feeding Welding Wire Thru MIG MAG Manual Torch 1 Connect MIG MAG Manual Welding Torch as per Sec tion 4 03 2 Remove nozzle 3 Remove Contact Tip 4 Connect power to the MIG MAG equipment 5 With the Torch laying straight depress Torch Trigger Switch to energize welding power to drive welding wire thru the MIG MAG torch 6 Release Torch Trigger Switch when welding wire ...

Page 14: ...ri ate wrench in a clockwise direction DO NOT over tighten 3 Gas Diffuser Remove using an appropriate wrench in a counter clockwise direction To install fit Heat Sink 4 BZL only first then firmly secure Gas Diffuser using an appropri ate wrench in a clockwise direction 6 02 Changing BZL Torch Liner 1 Remove nozzle contact tip and gas diffuser then lay Torch cable straight 2 Liner Nut Remove use an...

Page 15: ...on to stop the liner from kinking 5 BRD Euro Style Liner Screw Liner into Pin Connecter Block to se cure the Liner BRD Style Liner Screw Nipple for Miller Connection into Pin Con nector Block to secure the Liner 6 New Liner Trim Length Trim liner stick out past swan neck refer to table Remove all burrs from end of liner then replace gas diffuser contact tip and nozzle SECTION 7 TROUBLESHOOTING NOT...

Page 16: ...ng in drafts or outdoors C Check for gas leakages using soapy water or check for correct shielding gas to the Welding System D Check the wire and the work piece use less or different anti spatter spray 6 Welding arc always varies length is unstable is erratic A Contact tip is worn B Wrong welding parameters C Poor electrical connections in the welding circuit A Change contact tip B Check the MIG M...

Page 17: ...ined and Qualified Tradesperson prior using Torch Schedule for Routine Maintenance Inspection with Actions Before Every Use Check torch contact tip nozzle liner cables and overall equip ment for damage Replace any damaged components Every 8 Hours of Use Change Contact Tip Once per Day Visual inspect for damages on the Swan Neck and Torch Cable Assembly Every 16 Hours of Use Use dry clean compresse...

Page 18: ...erforming maintenance on the system Electric shock can kill Hot parts can burn Let the Torch cool down prior to doing maintenance work Turn off air compres sor and release air pressure from sys tem Compressed air can injure or kill Welding wire can cause in jury Moving parts can cause in jury Flying metal or dirt can injure eyes Improper installation can cause fire Read User Manual 9 01 BZL SN15F ...

Page 19: ...ng maintenance on the system Electric shock can kill Hot parts can burn Let the Torch cool down prior to doing maintenance work Turn off air compres sor and release air pressure from sys tem Compressed air can injure or kill Welding wire can cause in jury Moving parts can cause in jury Flying metal or dirt can injure eyes Improper installation can cause fire Read User Manual 9 02 BZL SN24F Torch S...

Page 20: ...ng maintenance on the system Electric shock can kill Hot parts can burn Let the Torch cool down prior to doing maintenance work Turn off air compres sor and release air pressure from sys tem Compressed air can injure or kill Welding wire can cause in jury Moving parts can cause in jury Flying metal or dirt can injure eyes Improper installation can cause fire Read User Manual 9 03 BZL SN25F Torch S...

Page 21: ...nance on the system Electric shock can kill Hot parts can burn Let the Torch cool down prior to doing maintenance work Turn off air compres sor and release air pressure from sys tem Compressed air can injure or kill Welding wire can cause in jury Moving parts can cause in jury Flying metal or dirt can injure eyes Improper installation can cause fire Read User Manual 9 04 BZL SN26F SN36F SN38F SN40...

Page 22: ...enance on the system Electric shock can kill Hot parts can burn Let the Torch cool down prior to doing maintenance work Turn off air compres sor and release air pressure from sys tem Compressed air can injure or kill Welding wire can cause in jury Moving parts can cause in jury Flying metal or dirt can injure eyes Improper installation can cause fire Read User Manual 9 05 BZL SN240F SN410F SN510F ...

Page 23: ...g maintenance on the system Electric shock can kill Hot parts can burn Let the Torch cool down prior to doing maintenance work Turn off air compres sor and release air pressure from sys tem Compressed air can injure or kill Welding wire can cause in jury Moving parts can cause in jury Flying metal or dirt can injure eyes Improper installation can cause fire Read User Manual 9 06 PNA SQBT200 Torch ...

Page 24: ...nance on the system Electric shock can kill Hot parts can burn Let the Torch cool down prior to doing maintenance work Turn off air compres sor and release air pressure from sys tem Compressed air can injure or kill Welding wire can cause in jury Moving parts can cause in jury Flying metal or dirt can injure eyes Improper installation can cause fire Read User Manual 9 07 PNA SQBT350 SQTB500 SQTB60...

Page 25: ...SPARE PARTS May 06 2020 Page 25 User Manual No OM 101A EN 9 07 PNA SQBT350 SQTB500 SQTB600 Torch Spares ...

Page 26: ...ng maintenance on the system Electric shock can kill Hot parts can burn Let the Torch cool down prior to doing maintenance work Turn off air compres sor and release air pressure from sys tem Compressed air can injure or kill Welding wire can cause in jury Moving parts can cause in jury Flying metal or dirt can injure eyes Improper installation can cause fire Read User Manual 9 08 TWE SNT1 Torch Sp...

Page 27: ...intenance on the system Electric shock can kill Hot parts can burn Let the Torch cool down prior to doing maintenance work Turn off air compres sor and release air pressure from sys tem Compressed air can injure or kill Welding wire can cause in jury Moving parts can cause in jury Flying metal or dirt can injure eyes Improper installation can cause fire Read User Manual 9 09 TWE SNT2 SNT4 SNT5 Tor...

Page 28: ...SPARE PARTS May 06 2020 Page 28 User Manual No OM 101A EN 9 09 TWE SNT2 SNT4 SNT5 Torch Spares ...

Page 29: ...enance on the system Electric shock can kill Hot parts can burn Let the Torch cool down prior to doing maintenance work Turn off air compres sor and release air pressure from sys tem Compressed air can injure or kill Welding wire can cause in jury Moving parts can cause in jury Flying metal or dirt can injure eyes Improper installation can cause fire Read User Manual 9 010 BRD SNQ200 SNQ300 SNQ400...

Page 30: ...SPARE PARTS May 06 2020 Page 30 User Manual No OM 101A EN 9 010 BRD SNQ200 SNQ300 SNQ400 Torch Spares ...

Page 31: ...NOTES May 06 2020 Page 31 User Manual No OM 101A EN us ...

Page 32: ... Please refer to www northweld com for the most up to date data Jinan North Welding Tools Co Ltd The North of 308 National Highway Daqiao Town Tianqiao Zone Jinan 250121 Shandong China China Sales 0531 8896 2089 International Sales 86 531 8861 0336 sale north weld com northweld com Australia Asia Pacific Enquiries FM Industry Supply Pty Ltd 143 Bradman Street Acacia Ridge QLD 4110 Australia Tel 61...

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