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9

9. Instruct the homeowner on unit and thermostat operation and 

filter servicing.

Air Circulation

Leave the thermostat system mode on OFF, and set the fan 

mode to ON. Blower should run continuously. Check the air 

delivery at the supply registers and adjust register openings 

for balanced air distribution. If air is insufficient, examine the 

ductwork for leaks or obstructions. Set the thermostat fan mode 

to AUTO. The blower should stop running.

System Cooling

Change the thermostat’s system mode to COOL and the fan 

mode to AUTO. Set the thermostat temperature selector below 

the existing room temperature. Allow the cooling system to 

operate for several minutes and check for the discharge of cool 

air at the supply registers.

System Heating

(Available only when Electric heat is supplied)

1. Set the thermostat’s system mode to HEAT and the fan mode 

to either AUTO (intermittent air) or to ON (continuous air).

2. Set the thermostat’s temperature selector above existing 

room temperature:

3. Allow the system to operate for several minutes and check 

the supply registers for warm air.

4. Verify the outdoor AC compressor and fan are not running. 

NOTE:

 The indoor blower will run according to the thermostat’s 

fan mode setting.

 CAUTION:

The unit should never be operated without a 

filter in the return air system. Replace disposable 

filters with the same type and size.

•  Do not attempt to add additional oil to motors unequipped 

with oil tubes. The compressor is hermetically sealed at the 

factory and does not require lubrication.

AIR CONDITIONER MAINTENANCE

 WARNING:

To prevent electrical shock, personal injury, or 

death, disconnect all electrical power to the unit 

before performing any maintenance or service. 

The unit may have more than one electrical supply.

Proper maintenance is important to achieve optimum 

performance from the air conditioner. The ability to properly 

perform maintenance on this equipment requires certain 

mechanical skills and tools. If you do not possess these skills, 

contact your dealer for maintenance. Consult your local dealer 

about the availability of maintenance contracts. 
Routine maintenance should include the following:

•  Inspect and clean or replace air filters at the beginning of each 

heating and cooling season, or more frequently if required.

•  Inspect the condensate drain and outdoor coil at the beginning 

of each cooling season. Remove any debris. Clean the outdoor 

coil and louvers as necessary using a mild detergent and 

water. Rinse thoroughly with water.

•  Inspect the electrical connections for tightness at the beginning 

of each heating and cooling season. Service as necessary.

COMPONENT FUNCTIONS

High Pressure Switch (HPS) -

 A high-pressure switch is factory-

installed and located in the liquid line internal to the unit. The 

switch is designed to protect the system when very high pressures 

occur during abnormal conditions. Under normal conditions, the 

switch is closed. If the liquid pressure rises above 650 psig, the 

switch will open and de-energize the unit. The switch will close 

again when the liquid pressure decreases to 460 psig. 

Low Pressure Switch (LPS) -

 A low-pressure switch is factory-

installed and located in the suction line internal to the unit. The 

switch is designed to protect the compressor from a loss of 

charge. Under normal conditions, the switch is closed. If the 

suction pressure falls below 5 psig, the switch will open and de-

energize the unit. The switch will close again when the suction 

pressure increases above 20 psig.

REFRIGERANT CHARGING

 CAUTION:

Packaged AC units contain liquid and gaseous 

refrigerant under pressure. Adjustment of 

refrigerant charge should only be attempted 

by qualified, trained personnel thoroughly 

familiar with the equipment and safe responsible 

refrigerant handling procedures. Under no 

circumstances should the homeowner attempt 

to install and/or service this equipment. Failure 

to comply with this warning could result in 

equipment damage, personal injury, or death.

•  To achieve rated capacity and efficiency the compressor must 

be exposed to refrigerant for at least 24 hours prior to running. 

After unit startup, the compressor must run for a minimum of 

12 hours.

•  The refrigerant charge can be checked and adjusted through 

the service ports provided external to the unit. Use only gage 

line sets which have a “Schrader” depression device present 

to actuate the valve.

Charging an R-410A Unit in AC Mode

(with Outdoor Temperatures Above 55° F)

1. With the system operating in a steady-state, measure the 

liquid refrigerant pressure (in psig) at the service valve.

2. Measure the liquid refrigerant temperature (° F) at the service 

valve.

3. For the temperature measured, determine the required liquid 

refrigerant pressure from your units label or charging charts: 

Figure 8 (page 10)

Figure 9 (page 10)

Figure 10 (page 

11)

, and 

Figure11 (page 11)

.

•  If the pressure measured in step 1 is greater than the required 

liquid refrigerant pressure determined in step 3, there is too 

much charge in the system. Remove refrigerant and repeat 

steps 1 - 3 until the system is correctly charged.

•  If the pressure measured in step 1 is less than the required 

liquid refrigerant pressure determined in step 3, there is too 

little charge in the system. Add refrigerant and repeat steps 

1 - 3 until the system is correctly charged.

Summary of Contents for P7RF-K Series

Page 1: ...se plays an important role as well Pay attention to all safety warnings and any other special notes highlighted in the manual Improper installation of the furnace or failure to follow safety warnings could result in serious injury death or property damage Theseinstructionsareprimarilyintendedtoassistqualifiedindividualsexperiencedintheproper installation of this appliance Some local codes require ...

Page 2: ...this equipment Pay attention to all safety warnings and any other special notes highlighted in the manual Safety markings are used frequently throughout this manual to designate a degree or level of seriousness and should not be ignored WARNING indicates a potentially hazardous situation that if not avoided could result in personal injury or death CAUTION indicates a potentially hazardous situatio...

Page 3: ...d vapor sealed Check the electrical supply and verify the power supply is adequateforunitoperation Ifthereisanyquestionconcerning the power supply contact the local power company All units are securely packed at the time of shipment and upon arrival should be carefully inspected for damage prior to installing the equipment at the job site Verify coil fins are straight If necessary comb fins to rem...

Page 4: ...he return duct collar is 14 The diameter of the supply duct collar is 12 Before permanently installing the collars it is recommended you pre fit them over the openings first to determine best fit and alignment Supply Duct 1 Position the supply duct collar so the edge of the unit opening fits between the flange and the bead 2 Overlap the collar ends keeping the small screw holes underneath 3 Align ...

Page 5: ...ply Damper s CAUTION If installing this air conditioning system in conjunction with a furnace a damper must be installedinthefurnacebaseassemblytoprevent cold air from being discharged around the heat exchanger Damage to the heat exchanger and asphyxiation may occur if a damper is not installed Check with the furnace manufacturer for damper requirements Failure to install the required furnace damp...

Page 6: ...2 3 4 6 45 2 3 4 6 50 2 3 4 6 55 1 2 3 4 60 Wire Size based on N E C for 60 type copper conductors Table 1 Copper Wire Size Table 2 Thermostat Wire Gauge Thermostat Wire Gauge Recommended T Stat Wire Length Unit to T Stat 2 Wire Heating 5 Wire Heating Cooling 24 55 25 22 90 45 20 140 70 18 225 110 ELECTRICAL CONNECTIONS WARNING ELECTRICAL SHOCK FIRE OR EXPLOSION HAZARD Failure to follow safety war...

Page 7: ...el of efficiency in a compact frame For the highest efficiency the use of a 2 stage Heat Cool thermostat should be used with this unit The heat cool thermostat prevents simultaneous operation of the heating andcoolingunitsandisequippedwithanON AUTOfanmode that allows the home owner to operate the indoor blower when only air circulation is desired Heat Cool Thermostat A2stageCoolingthermostatisreco...

Page 8: ...rols the electric heating operation CAUTION To avoid personal injury or property damage make certain that the motor leads cannot come into contact with any metal components of the unit 3 Verify the required speed from the airflow data found in Table 3 page 7 Place appropriate wire on the appropriate motor speed tap for the required airflow 4 Checkallfactorywiringpertheunitwiringdiagramandinspect t...

Page 9: ...hebeginning of each heating and cooling season Service as necessary COMPONENT FUNCTIONS HighPressureSwitch HPS Ahigh pressureswitchisfactory installed and located in the liquid line internal to the unit The switchisdesignedtoprotectthesystemwhenveryhighpressures occur during abnormal conditions Under normal conditions the switch is closed If the liquid pressure rises above 650 psig the switch will...

Page 10: ...ressure psig Liquid Temperature F Remove refrigerant when above curve Add refrigerant when below curve Figure 9 Charging Chart for 3 ton Units 3 Ton Charging Chart 200 220 240 260 280 300 320 340 360 380 400 420 440 460 480 500 520 540 560 580 600 75 80 85 90 95 100 105 110 115 120 125 130 135 Liquid Pressure psig Liquid Temperature F Remove refrigerant when above curve Add refrigerant when below ...

Page 11: ...refrigerant when above curve Add refrigerant when below curve Figure 10 Charging Chart for 4 ton Units Figure 11 Charging Chart for 5 ton Units 5 Ton Charging Chart 200 220 240 260 280 300 320 340 360 380 400 420 440 460 480 500 520 540 560 580 600 75 80 85 90 95 100 105 110 115 120 125 130 135 Liquid Pressure psig Liquid Temperature F Remove refrigerant when above curve Add refrigerant when below...

Page 12: ...3 4 NPT Drain Connection 1 12 13 1 38 3 2 3 2 5 29 A 3 Opening for 12 Diameter Supply Duct 9 15 17 50 9 0 Opening for 14 Diameter Return Duct 10 15 5 5 B 1 3 15 Rear View Side View Figure 12 Unit Dimensions Table 4 Physical Data Model Number L Length W Width H Height A B X24K 49 35 30 2 35 02 2 48 X36K 49 35 30 2 35 02 2 48 X48K 49 35 38 2 35 02 2 48 X60KA 63 35 38 2 35 02 2 48 ...

Page 13: ...Electric Heat Y2 Y2 Optional Outdoor Thermostat Field Supplied R Y1 G BROWN S1 HEAT E 2 Stage Electric Heat Y2 6 Wire 2 Stage Heat Cool T Stat YELLOW S1 COOL GREEN FAN BLUE S2 COOL S1 S2 HEAT BLUE S2 COOL BLUE S2 COOL GREEN FAN GREEN FAN YELLOW S1 COOL YELLOW S1 COOL BROWN S1 HEAT ORANGE S2 HEAT RED 24VAC 5 Wire 2 Stage Cool w Optional OD T Stat Refer to specific electric heat kit for stage 2 heat...

Page 14: ... 3 Ne convient pas aux installations de plus de 150 V a la terre 10107010 FIELD WIRING LEGEND LOW VOLTAGE HIGH VOLTAGE WIRING DIAGRAM Packaged Air Conditioner Single Phase NOTES 1 Disconnect all power before servicing 2 For supply connections use copper conductors only 3 Not suitable on systems that exceed 150 V to ground 4 For replacement wires use conductors suitable for 105 C 6 See installation...

Page 15: ... Ne convient pas aux installations de plus de 150 V a la terre FIELD WIRING LEGEND LOW VOLTAGE HIGH VOLTAGE WIRING DIAGRAM Packaged Air Conditioner Single Phase NOTES 1 Disconnect all power before servicing 2 For supply connections use copper conductors only 3 Not suitable on systems that exceed 150 V to ground 4 For replacement wires use conductors suitable for 105 C 6 See installation instructio...

Page 16: ...e 3 Ne convient pas aux installations de plus de 150 V a la terre FIELD WIRING LEGEND LOW VOLTAGE HIGH VOLTAGE WIRING DIAGRAM Packaged Air Conditioner Single Phase NOTES 1 Disconnect all power before servicing 2 For supply connections use copper conductors only 3 Not suitable on systems that exceed 150 V to ground 4 For replacement wires use conductors suitable for 105 C 6 See installation instruc...

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Page 20: ...ARcriteria for energy efficiency However proper refrigerant charge and proper air flow are critical to achieve rated capacity and efficiency Installation of this productshouldfollowthemanufacturer srefrigerant chargingandairflowinstructions Failuretoconfirm proper charge and airflow may reduce energy efficiency and shorten equipment life 10401020 Replaces 10106240 Specifications illustrationssubje...

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