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7

Grounding

 WARNING:

The unit cabinet must have an uninterrupted or 

unbroken electrical ground to minimize personal 

injury if an electrical fault should occur. Do not 

use gas piping as an electrical ground!

This unit must be electrically grounded in accordance with 

local codes or, in the absence of local codes, with the National 

Electrical Code (ANSI/NFPA 70) or CSA C22.1 Electrical Code. 

Ground the air conditioning unit using the green grounding screw 

provided in the control panel.

Overcurrent Protection

Generally, the best fuse or breaker for any air conditioner is the 

smallest size that will permit the equipment to run under normal 

usage and provide maximum equipment protection. Properly 

sized fuses and breakers also prevent nuisance trips during unit 

startup. 

If a fuse blows or a breaker trips, always determine 

the reason. Do not arbitrarily install a larger fuse or breaker 

and do not, in any case, exceed the maximum size listed 

on the data label of the unit.

Thermostat / Low Voltage Connections

•  These units are designed to operate with a 24 VAC Class 

II control circuit. The control circuit wiring must comply with 

the current provisions of the NEC (ANSI/NFPA 70) and 

with applicable local codes having jurisdiction. Thermostat 

connections should be made in accordance with the 

instructions supplied with the thermostat and the indoor 

equipment.

•  The low voltage wires must be properly connected. Route 24V 

control wires through the sealing grommet near the power 

entrance. See 

Figure 7 (page 6)

. Connect the control wires 

to the defrost board and blower relay wire. Recommended 

wire gauge and wire lengths for typical thermostat connections 

are listed in 

Table 2

.

•  Single stage or two-stage heating thermostats can be used with 

this equipment depending on optional accessories installed 

with the unit. Select a thermostat that operates in conjunction 

with the installed accessories.

•  The thermostat should be mounted about 5 feet above the 

floor on an inside wall. DO NOT install the thermostat on an 

outside wall or any other location where its operation may be 

adversely affected by radiant heat from fireplaces, sunlight, or 

lighting fixtures, and convective heat from warm air registers or 

electrical appliances. Refer to the thermostat manufacturer’s 

instruction sheet for detailed mounting information.

•  The 16 SEER air conditioner uses a special two speed 

compressor to achieve a high level of efficiency in a compact 

frame. For the highest efficiency, the use of a 2-stage Heat / 

Cool thermostat should be used with this unit. The heat / cool 

thermostat prevents simultaneous operation of the heating 

and cooling units and is equipped with an ON-AUTO fan mode 

that allows the home owner to operate the indoor blower when 

only air circulation is desired.

Heat / Cool Thermostat

A 2 stage Cooling thermostat is recommended for this product. A 

single or two stage heating thermostat may be used depending on 

the optional accessories installed with the unit. Install a thermostat 

that operates in conjunction with the installed accessories. See 

Figure 13 (page 13)

 for Heat / Cool applications

Table 3. CFM & Heat Rise Data

HEAT RISE DATA (BASED ON NOMINAL 10KW ELECTRIC HEAT KIT)

MODEL

P7RF-

BLOWER

SETTING

EXTERNAL STATIC PRESSURE DROP -  INCHES WATER COLUMN

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

CFM HEAT

RISE CFM

HEAT

RISE CFM

HEAT

RISE CFM

HEAT

RISE CFM

HEAT

RISE CFM

HEAT

RISE CFM

HEAT

RISE CFM

HEAT

RISE

X24K

Tap T1*

467

68

443

71

417

76

343

92

272

116

Tap T2**

872

36

828

38

795

40

740

43

689

46

628

50

580

54

534

59

Tap T3*** 1115

28

1079

29

1043

30

1006

31

964

33

916

34

866

36

819

39

Tap T4

1244

25

1207

26

1173

27

1136

28

1102

29

1064

30

1011

31

965

33

Tap T5

1496

21

1465

22

1437

22

1407

22

1370

23

1331

24

1295

24

1257

25

X36K

Tap T1*

900

35

865

37

818

39

767

41

696

45

646

49

592

53

547

58

Tap T2*** 1131

28

1096

29

1058

30

1021

31

968

33

916

34

858

37

792

40

Tap T3** 1344

24

1313

24

1270

25

1231

26

1197

26

1156

27

1106

29

1046

30

Tap T4

1507

21

1475

21

1441

22

1401

23

1362

23

1326

24

1281

25

1230

26

Tap T5

1602

20

1570

20

1533

21

1501

21

1463

22

1418

22

1383

23

1336

24

X48K

Tap T1*

1062

30

1023

31

985

32

956

33

921

34

860

37

813

39

766

41

Tap T2*** 1079

29

1039

30

1006

31

969

33

927

34

870

36

842

38

777

41

Tap T3

1398

23

1356

23

1317

24

1277

25

1238

26

1200

26

1160

27

1115

28

Tap T4** 1654

19

1623

19

1572

20

1542

20

1509

21

1468

22

1428

22

1394

23

Tap T5

1982

16

1955

16

1921

16

1881

17

1851

17

1812

17

1782

18

1741

18

X60KA

Tap T1*** 1079

29

1039

30

1006

31

969

33

927

34

870

36

842

38

777

41

Tap T2*

1238

26

1216

26

1181

27

1135

28

1099

29

1057

30

1023

31

964

33

Tap T3

1610

20

1582

20

1551

20

1514

21

1475

21

1449

22

1412

22

1372

23

Tap T4** 1827

17

1794

18

1773

18

1741

18

1694

19

1657

19

1624

19

1583

20

Tap T5

2059

15

2026

16

1998

16

1960

16

1933

16

1901

17

1856

17

1827

17

* Denotes factory set Low COOL speed
** Denotes factory set High COOL speed
*** Denotes factory set electric HEAT speed

NOTE:

 Temperature rises shaded grey are for reference only. These 

conditions are not recommended.

Summary of Contents for P7RF-K Series

Page 1: ...se plays an important role as well Pay attention to all safety warnings and any other special notes highlighted in the manual Improper installation of the furnace or failure to follow safety warnings could result in serious injury death or property damage Theseinstructionsareprimarilyintendedtoassistqualifiedindividualsexperiencedintheproper installation of this appliance Some local codes require ...

Page 2: ...this equipment Pay attention to all safety warnings and any other special notes highlighted in the manual Safety markings are used frequently throughout this manual to designate a degree or level of seriousness and should not be ignored WARNING indicates a potentially hazardous situation that if not avoided could result in personal injury or death CAUTION indicates a potentially hazardous situatio...

Page 3: ...d vapor sealed Check the electrical supply and verify the power supply is adequateforunitoperation Ifthereisanyquestionconcerning the power supply contact the local power company All units are securely packed at the time of shipment and upon arrival should be carefully inspected for damage prior to installing the equipment at the job site Verify coil fins are straight If necessary comb fins to rem...

Page 4: ...he return duct collar is 14 The diameter of the supply duct collar is 12 Before permanently installing the collars it is recommended you pre fit them over the openings first to determine best fit and alignment Supply Duct 1 Position the supply duct collar so the edge of the unit opening fits between the flange and the bead 2 Overlap the collar ends keeping the small screw holes underneath 3 Align ...

Page 5: ...ply Damper s CAUTION If installing this air conditioning system in conjunction with a furnace a damper must be installedinthefurnacebaseassemblytoprevent cold air from being discharged around the heat exchanger Damage to the heat exchanger and asphyxiation may occur if a damper is not installed Check with the furnace manufacturer for damper requirements Failure to install the required furnace damp...

Page 6: ...2 3 4 6 45 2 3 4 6 50 2 3 4 6 55 1 2 3 4 60 Wire Size based on N E C for 60 type copper conductors Table 1 Copper Wire Size Table 2 Thermostat Wire Gauge Thermostat Wire Gauge Recommended T Stat Wire Length Unit to T Stat 2 Wire Heating 5 Wire Heating Cooling 24 55 25 22 90 45 20 140 70 18 225 110 ELECTRICAL CONNECTIONS WARNING ELECTRICAL SHOCK FIRE OR EXPLOSION HAZARD Failure to follow safety war...

Page 7: ...el of efficiency in a compact frame For the highest efficiency the use of a 2 stage Heat Cool thermostat should be used with this unit The heat cool thermostat prevents simultaneous operation of the heating andcoolingunitsandisequippedwithanON AUTOfanmode that allows the home owner to operate the indoor blower when only air circulation is desired Heat Cool Thermostat A2stageCoolingthermostatisreco...

Page 8: ...rols the electric heating operation CAUTION To avoid personal injury or property damage make certain that the motor leads cannot come into contact with any metal components of the unit 3 Verify the required speed from the airflow data found in Table 3 page 7 Place appropriate wire on the appropriate motor speed tap for the required airflow 4 Checkallfactorywiringpertheunitwiringdiagramandinspect t...

Page 9: ...hebeginning of each heating and cooling season Service as necessary COMPONENT FUNCTIONS HighPressureSwitch HPS Ahigh pressureswitchisfactory installed and located in the liquid line internal to the unit The switchisdesignedtoprotectthesystemwhenveryhighpressures occur during abnormal conditions Under normal conditions the switch is closed If the liquid pressure rises above 650 psig the switch will...

Page 10: ...ressure psig Liquid Temperature F Remove refrigerant when above curve Add refrigerant when below curve Figure 9 Charging Chart for 3 ton Units 3 Ton Charging Chart 200 220 240 260 280 300 320 340 360 380 400 420 440 460 480 500 520 540 560 580 600 75 80 85 90 95 100 105 110 115 120 125 130 135 Liquid Pressure psig Liquid Temperature F Remove refrigerant when above curve Add refrigerant when below ...

Page 11: ...refrigerant when above curve Add refrigerant when below curve Figure 10 Charging Chart for 4 ton Units Figure 11 Charging Chart for 5 ton Units 5 Ton Charging Chart 200 220 240 260 280 300 320 340 360 380 400 420 440 460 480 500 520 540 560 580 600 75 80 85 90 95 100 105 110 115 120 125 130 135 Liquid Pressure psig Liquid Temperature F Remove refrigerant when above curve Add refrigerant when below...

Page 12: ...3 4 NPT Drain Connection 1 12 13 1 38 3 2 3 2 5 29 A 3 Opening for 12 Diameter Supply Duct 9 15 17 50 9 0 Opening for 14 Diameter Return Duct 10 15 5 5 B 1 3 15 Rear View Side View Figure 12 Unit Dimensions Table 4 Physical Data Model Number L Length W Width H Height A B X24K 49 35 30 2 35 02 2 48 X36K 49 35 30 2 35 02 2 48 X48K 49 35 38 2 35 02 2 48 X60KA 63 35 38 2 35 02 2 48 ...

Page 13: ...Electric Heat Y2 Y2 Optional Outdoor Thermostat Field Supplied R Y1 G BROWN S1 HEAT E 2 Stage Electric Heat Y2 6 Wire 2 Stage Heat Cool T Stat YELLOW S1 COOL GREEN FAN BLUE S2 COOL S1 S2 HEAT BLUE S2 COOL BLUE S2 COOL GREEN FAN GREEN FAN YELLOW S1 COOL YELLOW S1 COOL BROWN S1 HEAT ORANGE S2 HEAT RED 24VAC 5 Wire 2 Stage Cool w Optional OD T Stat Refer to specific electric heat kit for stage 2 heat...

Page 14: ... 3 Ne convient pas aux installations de plus de 150 V a la terre 10107010 FIELD WIRING LEGEND LOW VOLTAGE HIGH VOLTAGE WIRING DIAGRAM Packaged Air Conditioner Single Phase NOTES 1 Disconnect all power before servicing 2 For supply connections use copper conductors only 3 Not suitable on systems that exceed 150 V to ground 4 For replacement wires use conductors suitable for 105 C 6 See installation...

Page 15: ... Ne convient pas aux installations de plus de 150 V a la terre FIELD WIRING LEGEND LOW VOLTAGE HIGH VOLTAGE WIRING DIAGRAM Packaged Air Conditioner Single Phase NOTES 1 Disconnect all power before servicing 2 For supply connections use copper conductors only 3 Not suitable on systems that exceed 150 V to ground 4 For replacement wires use conductors suitable for 105 C 6 See installation instructio...

Page 16: ...e 3 Ne convient pas aux installations de plus de 150 V a la terre FIELD WIRING LEGEND LOW VOLTAGE HIGH VOLTAGE WIRING DIAGRAM Packaged Air Conditioner Single Phase NOTES 1 Disconnect all power before servicing 2 For supply connections use copper conductors only 3 Not suitable on systems that exceed 150 V to ground 4 For replacement wires use conductors suitable for 105 C 6 See installation instruc...

Page 17: ...17 ...

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Page 20: ...ARcriteria for energy efficiency However proper refrigerant charge and proper air flow are critical to achieve rated capacity and efficiency Installation of this productshouldfollowthemanufacturer srefrigerant chargingandairflowinstructions Failuretoconfirm proper charge and airflow may reduce energy efficiency and shorten equipment life 10401020 Replaces 10106240 Specifications illustrationssubje...

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