background image

12

on an outside wall or any other location where its 
operation may be adversely affected by radiant heat from 
fireplaces, sunlight, or lighting fixtures, and convective 
heat from warm air registers or electrical appliances. 
Refer to the thermostat manufacturer’s instruction sheet 
for detailed mounting and installation information.

•  Install the grommet, which is packed with the unit, in 

the hole for low-voltage wires. Connect the low-voltage 
wiring to the thermostat and the outdoor unit and the 
appropriate screw terminal located on the control board. 
NOTE: When the low voltage wires are positioned in 
this grommet, the grommet will prevent chafing and/or 
shorting of the low voltage leads.

Control Board
The control board in the air handler controls the timing 
sequence of the elements. The board is equipped with a 3 
second blower on delay and a 15 second blower off delay 
in heating and a 40 second blower off delay in cooling. 
See Figure 13 (page 19).

Twinning
B5BM air handlers are not supplied with a built in twinning 
capability. To connect two air handlers to a common 
single stage AC condensing unit or heat pump, a twinning 
kit is available for field installation. Please follow the 
instructions supplied with the kit.

NOTE: Variable speed air handlers cannot be twinned.

Heater Kits
When electric heat packages with circuit breakers are 
field-installed, the circuit breaker may be used as a 
disconnecting means in most applications. Reference 
the NEC and local codes for disconnect requirements.

If a heater kit is installed:
The B5BM air handler is shipped from the factory without 
an electric heater kit installed. If Electric heat is desired, 
the H6HK heater kit may be purchased separately and 
field installed. Determine the correct size heater kit for your 
unit by referring to the list below or the units rating label. 

A Cabinet ....................................................... 15Kw max
B Cabinet ....................................................... 20Kw max
C Cabinet ....................................................... 30Kw max

1. Connect the 2 wire plug of the air handler to the mating 

2 wire plug of the heater kit.

2. Connect the line voltage leads to the circuit breaker or 

terminal block provided.

3. Connect the heater kit plug with the mating receptacle 

on the air handler control board.

If a heater kit is not installed:
1. Remove the 2 wire plug of the air handler by cutting 

the wires and discarding the plug.

2. Strip the ends of the 2 air handler wires and connect 

to the line-voltage leads with the 2 wire nuts provided. 

STARTUP & ADjUSTMENTS

 WARNING:

The evaporator coil is shipped from the factory 
with a nitrogen charge. Use caution when 
preparing coils for field connections. If repairs 
make it necessary for evacuation and charging, 
it should only be attempted by qualified, 
trained personnel thoroughly familiar with this 
equipment. Some local codes require licensed 
installation service personnel to service this 
type of equipment. Under no circumstances 
should the equipment owner attempt to install 
and/or service this equipment. Failure to comply 
with this warning could result in equipment 
damage, personal injury, or death.

NITROGEN

HEALTH

FLAMMABILITY

REACTIVITY

0 Minimal Hazard

1 Slight Hazard

1

0

0

Before You Start the Unit
Prior to start-up, complete the following inspections:

  Verify the unit is level and properly located with adequate 

clearances for servicing the unit. See Figure 1 (pg 4).

 Check condensate drain line(s) for proper drainage.

 Verify the surrounding area and top of the unit is free 

from obstructions and debris.

 Check all duct connections. Make sure the duct work 

is adequately sealed to prevent air leakage.

 Check all coil connections for leaks.

 Verify that the line voltage power leads are securely 

connected and the unit is properly grounded. Make sure 
all doors are installed before restoring power to the unit

  Verify the thermostat is wired correctly. Make sure all 

low voltage wires are securely connected to the correct 
leads of the low voltage terminal strip.

 Verify the power supply branch circuit overcurrent 

protection is sized properly.

 Verify filter is properly and securely installed.

IMPORTANT: Before starting the unit, install the initial 
charge on units that are factory shipped with a nitrogen 
holding charge:
1. Read all installation instructions first.
2. Purge the nitrogen holding charge.
3. Evacuate the unit to 350 - 500 microns.
4. Allow the unit to remain under vacuum for at least 30 

minutes.

Summary of Contents for B5BM

Page 1: ...ion service adjustment or maintenance may cause explosion fire electrical shock or other hazardous conditions which may result in personal injury or property damage Unless otherwise noted in these ins...

Page 2: ...ns 11 Control Board 12 Twinning 12 Heater Kits 12 Startup Adjustments 12 Before You Start the Unit 12 Refrigerant Charging 13 Air Circulation 13 Running the Blower Continuously 13 Continuous Low Speed...

Page 3: ...his unit Unqualified individuals should not attempt to interpret these instructions or install this equipment Failure to follow safety recommendations could result in possible damage to the equipment...

Page 4: ...ervice access and noise The dimensions of the room or alcove must be able to accommodate the overall size of the unit and the installation clearances listed in Figure 1 Physical dimensions for this ai...

Page 5: ...duct opening or filter rack located in the bottom of the unit Accessing the filter does not require tools and can be removed from the front of the unit by removing the filter door See Unit Maintenanc...

Page 6: ...hen installing the unit in an upflow configuration All return air must enter from the bottom of the unit A typical upflow unit is shown in Figure 2 Downflow Installations Thedownflowaccessorykit SeeTe...

Page 7: ...orizontal drain pan into the open and unused drain hole in the drain pan at the bottom of the unit to block bypass air 4 Remove the corresponding drain line knockout from the coil access door to allow...

Page 8: ...quid lines must be sized in accordance with the condensing unit specifications See Figure 11 page 16 for liquid and suction line locations When connecting refrigerant linesets together it is recommend...

Page 9: ...h lineset tubes to proper length in accordance with the outdoor unit specifications Verify the ends are round clean and free of any burrs 4 Positiongrommetonlinesetwithsufficientdistanceaway from braz...

Page 10: ...ccurring 7 Wrap the refrigerant lines with pressure sensitive neoprene or other suitable material especially where the lines enter the opening in the sheet metal 8 Evacuatethesystemofmoistureandnon co...

Page 11: ...the unit Use only copper wire for the line voltage power supply to this unit Use proper code agency listed conduit and a conduit connector for connecting the supply wires to the unit Aluminum supply...

Page 12: ...vided 3 Connect the heater kit plug with the mating receptacle on the air handler control board If a heater kit is not installed 1 Remove the 2 wire plug of the air handler by cutting the wires and di...

Page 13: ...un for several minutes and then set the thermostat s temperature below room temperature Verify the blower cycles off with the thermostat Minimum Electric Heat Airflow The minimum electric heat airflow...

Page 14: ...he factory It is recommended that the filter be cleaned or replaced monthly Newly built or recently renovated homes may requiremorefrequentchanginguntiltheconstructiondust has minimized Filter sizes s...

Page 15: ...11 4 15 8 17 8 11 4 3 1 4 2 5 8 11 8 K O typ 13 4 K O typ 1 7 8 3 5 8 5 5 8 DETAIL D 3 1 4 2 1 4 15 1 4 13 SUCTION LIQUID W 1 1 8 1 7 8 7 8 K O H 22 A Cabinet Size H W A Detail D A 43 5 16 14 3 16 12...

Page 16: ...Motor Mount Kit Blower Motor Transformer Capacitor Circuit Breaker 60A Heating Element Assembly Filter Tracks Blower Wheel Blower Housing Motor Control Board Control Board Filter Door Upper Door Assem...

Page 17: ...1270 1196 1113 1018 913 Corrected ESP1 0 00 0 00 0 00 0 09 0 23 0 36 0 50 0 64 42 48K B Cabinet Low 1324 1302 1271 1233 1187 1134 1072 1003 Corrected ESP1 0 00 0 06 0 17 0 27 0 38 0 49 0 61 0 72 Medi...

Page 18: ...Conditioner with Variable Speed Air Handler Typical 2 Stage Cooling Heat Pump with Optional Outdoor Thermostat Variable Speed Air Handler W2 W1 O Y Y2 G R C W2 W1 O Y Y2 G R C Y2 Y2 Y2 Y2 W1 W3 R Y1...

Page 19: ...19 C R G Y Y2 O W1 W2 Y1 24VAC COM FUSE P2 P3 X13 COM X13 HEAT X13 COOL XFMR L1 VSPOWER L1 L2COM L2 L2 Figure 13 Motor Control Board...

Page 20: ...8 9 10 11 12 13 14 15 16 G C O HUM Y1 W R HUM Y Y2 L2 COM 2 L2 L2COM L1 VS POWER XFMR COOL HEAT Y1 HEATER PLUG P3 1 2 3 4 5 6 7 8 YELLOW BLUE RED JUMPER SELECTOR SWITCHES NOTE 1 ON 0 OFF 710544D Repl...

Page 21: ...IELD WIRING LEGEND LOW VOLTAGE HIGH VOLTAGE The blower motor speed tap connection may not be as shown See the Installation Instructions Disconnect all power before servicing Transformer may have a dua...

Page 22: ...ct all power before servicing 3 Transformer may have a dual voltage primary tap Match the tap position with the supply voltage used 4 If the Internal wiring is replaced use only 105 C copper wire of t...

Page 23: ...K GREY BLACK GREY BLUE ORANGE POWER PLUG LIMIT RED RED RED RED BLACK BLACK RED BLACK RELAY RELAY TERMINAL BLOCK for select models only CIRCUIT BREAKER Circuit breaker models only BLUE W2 W1 O Y Y2 G R...

Page 24: ...pply voltage used 4 If the Internal wiring is replaced use only 105 C copper wire of the same gauge W2 W1 O Y Y2 G R C 4 SPD MOTOR 1 2 3 5 6 4 TRANSFORMER 24V BLACK RED WHITE BLACK WHITE FUSE L2 COM 2...

Page 25: ...1 2 3 5 4 TRANSFORMER 24V BLACK RED WHITE BLACK WHITE FUSE BLOWER MOTOR PLUG C L G N N NEUTRAL G GROUND L LINE C COMMON L2 L2 L2 COM L1 L1 XFMR X13 COOL X13 HEAT 24 VAC RED COM GREY Y1 C L G N WHITE X...

Page 26: ...1 only On Stage 1 Heat on instantly Heat blower on after 3 second delay Stage 3 5 Heat on after 1 minute delay Stage 2 Heat on after 2 minute delay Stage 4 6 Heat on after 3 minute delay Off Heat stag...

Page 27: ...27...

Page 28: ...sareprimarilyintendedtoassistqualifiedindividuals experienced in the proper installation of this appliance Some local codes require licensed installation service personnel for this type of equipment P...

Reviews: