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Nortec UL60, Operation Manual

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Nortec UL60 Operation Manual Download Page 12

 2 Maintenance and safety instructions 

Safety instructions 

 

12 

 

      © 

Nortec Electronics 2018

 

2  Maintenance and safety instructions 

 

2.1  Safety instructions 

 
Please read this manual carefully before commissioning and keep these in a safe place.  
 
Every device is tested by the manufacturer in terms of functionality and safety before being 
shipped. When properly used, the device is safe in operation. 
 
The battery charger / analyzer UL60 may only be operated in immaculate condition in compliance 
with this instruction manual. All safety and operating instructions has to be observed. 
 
 
In case of maloperation or abuse danger can result for: 

  the life and limb of the operator, 

  the device and other properties of the operator, 

  the functioning of the device. 

 
All persons involved in the execution of installation, commissioning, operation, maintenance and 
servicing of the device must: 

  be appropriately qualified, 

  observe carefully these operating instructions and 

  follow the applicable rules for occupational safety. 

 
Unauthorized changes and modifications to the equipment are prohibited and will void the war-
ranty. The local safety regulations has to be obeyed. 

 
Working with the battery charger / analyzer UL 60: 

 

CAUTION! 

  Mains voltage (230V, 50Hz) in the battery charger / analyzer UL 60. 

  Warning of hazardous electrical voltage. 

  Disconnect from the mains power supply before opening the device. 

  Hazards by charged capacitors with high capacity and performance. 

  do not make any manipulations on the unit. 

 

The battery charger / analyzer UL60 may only be opened and repaired by the manufacturer, 
enabled repair centers or in individual agreement with Nortec Electronics.   

 
The operator has to check the functional safety and the condition of the device and cables before 
every use. 
 
In the event of interruption of the power supply for > 1 second, the device returns to the initial state. 
 
The charging cable must not be disconnected under load from the battery during operation. 
 
The UL60 may only operate in the cases provided by the manufacturer housings or racks, other-
wise the unprotected running fan may affect equipment damage or injury. 
 
The battery charger / analyzer UL 60 complies with protection IP20. It should be kept clean and 
dry. Electrolyte contaminated tools and liquids must not be placed on the device. 
 

Summary of Contents for UL60

Page 1: ...40VDC 0 5 60A Part No UL60 040000 NSN 6625 12 398 1233 Software Version UL60 V1 40 Date 04 04 2018 COPYRIGHT 2014 2018 by Nortec Electronics GmbH Co KG An der Strusbek 32B D 22926 Ahrensburg Phone 49 4102 42002 Fax 49 4102 42840 Email info nortec electronics de Web www nortec electronics de ...

Page 2: ...1 General information 2 Nortec Electronics 2018 ...

Page 3: ...1 General information Nortec Electronics 2018 3 ...

Page 4: ...1 40 Manufacturer Nortec Electronics GmbH Co KG An der Strusbek 32 B 22926 Ahrensburg Part No 315 016 002 001 Edition 04 2018 Date 04 04 2018 Copyright This document and all contained information are property of Nortec Electronics GmbH Co KG Nortec Electronics GmbH Co KG reserves the right to make product changes without prior no tice ...

Page 5: ...1 General information Nortec Electronics 2018 5 ...

Page 6: ...23 6 3 USB 24 6 4 RS232 26 6 5 Remote monitoring 26 6 6 Network printer 28 6 7 Functions of printer programs 30 7 System preferences 32 7 1 Language date time 32 7 1 1 Select language 32 7 1 2 Change date 33 7 1 3 Enter time 33 7 2 Adjust Ethernet IP address 34 7 2 1 Enter IP address 34 7 2 2 Enter subnet mask 34 7 2 3 Adjust gateway 35 7 2 4 MAC address 35 7 2 5 Adjust network printer 35 7 2 6 De...

Page 7: ...ulated Lead Acid Aircraft Battery 69 9 3 4 Program 216 Charging lead battery commercial open 70 9 3 5 Program 217 Charge Pb battery MIL P3 C Orion 70 9 3 6 Program 219 Charge Pb battery free input 71 9 3 7 Program 220 Charge NiCd battery manufacturer independent 72 9 3 8 Program 221 Charge NiCd battery HAWKER 73 9 3 9 Program 222 Charge NiCd battery SAFT 74 9 3 10 Program 223 Charge NiCd battery N...

Page 8: ...ditioning NiCd battery MARATHON 114 9 9 Constant Voltage Supply 115 9 9 1 Program 800 Constant Voltage Supply 115 9 9 2 Program 810 Constant Voltage Supply Pb battery sealed MIL 115 9 9 3 Program 811 Constant Voltage Supply Pb battery sealed commercial 115 9 9 4 Program 816 Constant Voltage Supply Pb battery vented commercial 115 9 9 5 Program 819 Constant Voltage Supply Pb battery free input 115 ...

Page 9: ...1 General information Nortec Electronics 2018 9 ...

Page 10: ... operated with an automatic cell tester When using that the device can per form fully automated process cycles without any manual intervention The only exception is the ad justment of the battery electrolyte level For measurement and recording of single cell voltages the UL60 provides with a designated program The UL60 is network compatible via Ethernet with TCP IP protocol Thus it is possible to ...

Page 11: ...ntees the best possible readiness electrical performance of the battery lifespan 1 2 Application The regular housing is designed for the use in spaces with roof closed rooms which are comly with required ventilation facilities This could be laboratories work battery shops charging rooms and so on The completely functional plug in unit can be used in the stationary 19 housing racks as well as on tr...

Page 12: ...the equipment are prohibited and will void the war ranty The local safety regulations has to be obeyed Working with the battery charger analyzer UL 60 CAUTION Mains voltage 230V 50Hz in the battery charger analyzer UL 60 Warning of hazardous electrical voltage Disconnect from the mains power supply before opening the device Hazards by charged capacitors with high capacity and performance do not ma...

Page 13: ...they must be checked for compliance with currently valid maintenance manuals of the battery manufacturer In any doubt or in case of deviations the currently valid maintenance manual of the battery manufacturer always applies We ask you to inform us in any case of any discrepancies Working with batteries When used properly and according to the manufacturer s instructions from batteries do not pose ...

Page 14: ...sed Do not place or drop any metal objects on the battery Do not wear accessories made of metal such as rings watches belts or jewelry No smoking Follow the instructions for battery use Fix them visible close to the battery Observe the dangers posed by batteries Danger of chemical burn Battery acids and electrolytes are very corrosive Wear protective gloves and eye protection Do not tilt the batte...

Page 15: ... The adapter is fixed with the lid holders of the battery The measur ing prods must be placed on the battery poles or connectors The adapter should be stored on a soft base so the probes and the base can not be damaged 2 2 Maintenace instructions The battery charger analyzer UL 60 should be kept clean and dry You can clean it with a damp or antistatic cloth When cleaning do not use any chemical or...

Page 16: ...puter are arranged on the rear panel 3 1 Front panel Power ON OFF switch with display switches the device on or off Power I O switch on I for operation The lighted switch indicates that mains voltage is available Display TFT display 800 480 pixel communicates with the user and shows for example program and charging parameter Keypad The keys permit interruption clear faulty inputs start printing as...

Page 17: ... battery failures will be printed Celltester The UL60 and the manual celltester will be connected via a 6 pole connector of the type VG 95 328 C10 6PN Cell voltage upto 4 0 V can be measured with the celltester Battery connection The UL60 and the battery is connected via different battery connection cables using two 4 pole VG electrical connectors according to VG 95 234 USB connection for USB flas...

Page 18: ...ter a treatment is finished and an action is necessary to continue Junction box 28 poles For the connection of an automatic celltester which can be delivered for different NiCd batteries Fig Automatic celltester without temperature sensor Sub D 9 pole connector plug for connection to RS 232 interface of personal computer for software update Ethernet connection RJ45 for network or browser connectio...

Page 19: ...are that the device does not stand on a dusty ground because dirt can influence the cooling effect The device has to be operated in the supposed housings or racks because the fan in the rack is unprotected and thus can cause device damage or risk of injury 4 3 Warning notes Caution avoid contact The rear part of the rack can heat up especially during discharging programs Increase in temperature of...

Page 20: ...32 kg in19 housing without battery cable Dimensions Width 504 mm height 242 mm depth 400 mm Distance from obstacles for used air 100 mm Interfaces USB 2 0 RS232 Ethernet RJ45 5 2 Temperature range The functions of the device are guaranteed in temperature range from 0 C upto 45 C The precision of the visual display and the printed record of the charging and discharging parame ter correspond to the ...

Page 21: ...ral This could be PROGRAM SELECTION PROGRAM START PROGRAM END Status The information displayed shows the program step with description of the running routine Time The time is displayed in the following order hour minute second Input information or transaction parameter In this section all selections or parameter are shown in time such as Parameter or program selection Error messages Operating para...

Page 22: ...e in case the program includes charging Indicated value of cell measurements in case single cells were measured Bar chart of cell measurements in case single cells were measured For selection this keys are used 6 1 2 Keyboard Function of keys Key Cancel entry Key Interrupt go back Key Start program including print print Key Entry Key Program start without print special program Keys Numbers 1 9 0 K...

Page 23: ...owing Copyright of the manufacturer Device type Software version Software date Test status Battery charger and tester UL60 Software UL60 V1 39 16 11 17 TEST OK Simultaneously a signal announces that the device is ready for use In case the result of the selftest is a failure within the device the following information is shown on the display This message is always in English language FAILURE EQUIPM...

Page 24: ...ecorded automatically NOTE The device only records data of programs which were started using the key printer started Inside the UL60 the data for the last measurements will be deleted and the new data will be stored The USB flash drive can be taken out as soon as the program is finished and the display shows Data successfully written on USB flash drive On the USB flash drive 2 files are kept The U...

Page 25: ...20 0 24 0 Second file The second file csv comma separated file can be used in Excel or OpenOffice This file contains the measurements Z U I 1 22 34 25 03 1 20 28 25 00 2 22 27 12 51 2 25 44 12 49 2 25 73 12 50 The column Z means cycle followed by voltage and current This data are recorded 1 per min ute The filename is built as follows 1 letter for the year 2 number for the month 2 number for the d...

Page 26: ...C Program Step Date Time Voltage Current Capacity Time Temperature The data can be recorded and saved with each final program routine The format storage is compati ble with programs like Excel or openOffice The data should be read in as textfile CSV Separator is a semicolon After that you have to fill in the data format cells The format for the numbers to be given in is user defined DD MM hh mm 6 ...

Page 27: ...m every browser You just need to enter the IP address of the UL60 in the address field Under device data you can see the data for the UL60 Using NiCd batteries the measurements for the single cells can be shown as well After finishing the battery treatments you can download the 2 data files to be secured on a USB flash drive ...

Page 28: ...7 2 page 34 Nortec Electronics protocol NORTEC 2014 15 UL60 V 1 0 16 06 15 SN 160001 DATE 18 06 15 BATTERY NO OPERATOR NO NOM VOLTAGE 24 00 V RATED CAP 006 0 Ah PROGRAM 020 NiCd battery manufacturer inde pendent DISCHARGE PROGRAM START 12 33 58 VOLTAGE 27 19 V P020 S1 12 56 16 DISCHARGE VOLTAGE 26 18 V CURRENT 05 99 A CAPACITY 2 2 Ah 36 6 TIME 22 MIN PROGRAM MANUALLY FINISHED V 30 15 0 28 0 20 0 2...

Page 29: ...devices are not connected to another network it doesn t matter which address will be used If the devices are integrated to another network these addresses have to be used System preferences of the UL60 see page 31 et seq Configuration of the Printer Example HP Laserjet M402n Menu Setup Network Setup IPv4 Configaration Manual IP Adress 192 168 1 30 change due arrows continue with OK Confirm Mask 25...

Page 30: ...inguish between the following possibilities Automatic printed record within a program Manual printed record within a program NOTE Automatic printed record is only possible in connection with an automatic cell tester optional Manual cell tester Automatic cell tester NOTE FOR ALL PRINTER APPLICATIONS The capacity indication in is related to the rated capacity of the battery The printed line TEMPERAT...

Page 31: ...sign will be pre fixed A cell voltage without sign does not mean that the battery meets the requirementsis There are batteries which requires 1 58 V In case no single cells measurements have taken place the print lines CELL 01 to CELL xx and so on will not be indicated If within a printer program data retrieval is not answerd the device switches to the next request within 30 seconds and finally ba...

Page 32: ...d time again You get to an additional system menu using select Batterytype System preference At this place you find IP address device number and calibration 7 1 Language date time 7 1 1 Select language Press key to get to the menu for system preferences Press key i E for english to keep the language until you want to change it again After switching on the next time the display will be in English l...

Page 33: ...ath the first position of the date indication you will see the cursor Press the key to keep the entered date The cursor moves to the date entry Use the number keys 1 9 to 0 to enter the present date dd mm yy Incorrect data for the date will not be accepted 7 1 3 Enter time Use the number keys 0 to 9 to enter the time hh mm ss Press the key to confirm or after entering the last number for the minut...

Page 34: ...2 168 226 030 At first enter IP address All UL60 devices must have a different IP address Usually the address starts as follows 192 168 Quite often it will be 192 168 0 xxx Ask your network administrator for a free IP number in your network The UL60 only works with IPs not with DHCP The IP has to be registered in the browser in order to receive the data for the UL60 7 2 2 Enter subnet mask After e...

Page 35: ...AC address is a fixed one and can not be changed by the user System preferences Adjust Ethernet IP address MAC address 00 00 00 00 00 02 7 2 5 Adjust network printer The UL60 can be configured to start a record on a network printer at the end of the program by pressing the key Network capable laser printers are addressed with the printer language PCL5e c The communication is done by TCP IP Port 91...

Page 36: ...ameset rows 50 50 frameset cols 50 50 frame src http 192 168 0 70 frame src http 192 168 0 71 frameset frameset cols 50 50 frame src http 192 168 0 72 frame src http 192 168 0 73 frameset frameset html and save it under a file name ending with html If you open the file you can see 4 different devices of UL60 on the screen Enter the different IP addresses of the 4 devices under http 7 3 Calibration...

Page 37: ... spaces That is why the instructions from the manufacturers for the initial operation can be different The parameters for the initial operation are saved inside the device UL60 and have to be reviewed be fore operation according maintenance manual of battery manufacturers In case of discrepancies the information provided by the battery manufacturer applies Charge Treatment 2 Choosing the treatment...

Page 38: ...ows a free selection of charging current and charging time span Deep Discharge Treatment 6 This program is used to deep discharge the battery according to the manufactuerers instructions Reconditioning Treatment 7 This program is used for the reconditioning of a NiCd battery according to manufacturers instructions Constant Voltage Supply Treatment 8 Using this treatment the UL60 serves as a consta...

Page 39: ...battery MARATHON The following treatments are available 0 Discharge 1 Initial commissioning 2 Charge 3 Capacity Test 4 Maintenance 5 I Charge 6 Deep Discharge 7 Reconditioning 8 Constant Voltage Supply Power supply 8 3 The program Matrix The different charging programs result from the 9 treatments 0 bis 8 and the 11 battery types 00 Other batt 10 Lead ALL MIL 11 Lead ALL comm 12 Lead Avia tion 16 ...

Page 40: ...t discharging Reconditioning Constant voltage supply After choosing the battery type you are asked for the kind of treatment 21 NiCd battery HAWKER select Batteryprocessing P0 Discharge previous next E select program Discharge without Cell shorting for HAWKER with C1 Step1 Discharging enter C1 until voltage of 1 V for each cell is reached After about 48 minutes you are asked for measurement of sin...

Page 41: ...ing the key afterwards select kind of treatment For example select the charging of a military sealed lead battery Use this key to get to the desired kind of treatment and confirm by pressing the key On dispay you will see 10 Pb battery sealed MIL P410 Please enter parameter RATED VOLTAGE 00 00 V Enter the nominal voltage of the battery You find it on the identification plate of the battery NOTE Le...

Page 42: ...ccording to the 5 hour capacity The definition of the capacities for civil batteries is based on the area of application and the norm to be applied differs from 10hours to 100hours discharging currents The treatments which are implemented in the UL60 consider these problems After entering the capacity possible in steps of 0 1 Ah confirm with and a start menu will be displayed 10 Lead battery seale...

Page 43: ...s The battery voltage is calculated by the device NOTE The NiCd cell has got a nominal voltage of 1 2 V In order to completely charge it a voltage of 1 55 V cell has to be reached In opposition to the lead batteries unusual number of cells is possible In addition to the usual number of cells which lead to volt values of comparable lead batteries you will find unusual number of cells In contrast to...

Page 44: ...y type and treatment can again be selected Entering starts the testing routine with discharging with 1 hour current as the first step for 6 minutes Enter to request a printed record Enter the following details battery number user number and confirm with Enter starts a testing routine after battery number and user number have been given in Confirm by pressing the key In case a cell tester is connec...

Page 45: ...ecific data Confirm with and the following display is shown 8 5 1 Program 420 Step 1 NiCd battery manufacturer independent Program Maintenance P420 S1 DISCHARGE 1 24 06V 04 00A 00 5Ah 006MIN 15 01 15 19 43 00 C 1 Program number 2 Step number S1 3 Step type DISCHARGE 1 4 19 43 00 present time 5 24 06 V present battery voltage 6 04 00 A present discharging current 7 000 5 Ah present capacity taken a...

Page 46: ...0 C 1 Program number Kind of treatment 4 Maintenance Battery type 20 NiCd battery manufacturer independent 2 Step number S2 3 Step type I CHARGE 1 4 19 50 00 present time 5 24 64 V present battery voltage 6 04 00 A present charging current The charging current in the test routine for NiCd batteries is selected in a way that the capacity will be charged within 1 h 4 A if it is the correct current f...

Page 47: ... 20 NiCd battery manufacturer independent 2 Step number S3 3 Step type TOPPING CHARGE 1 4 20 42 38 present time 5 31 05 V present battery voltage there is no voltage limit to 31 V 6 0 40 A present charging current The topping charge with 10 hours current 4 Ah 10 h 0 4 A takes 1 5 hours The reason for doing this is to equalize the voltages of the cells 7 4 02 Ah The display of the capacity continue...

Page 48: ...charging current The testing current for NiCd batteries is 1 C A which means a current is chosen which discharges the battery with a capacity of 4 Ah within 1 hour completely The current is 4 A 7 3 60 Ah actual taken capacity at time of printing 8 0054 MIN DISCHARGE 2 the battery will be discharged with 1 hour current 4 A until the battery voltage is 1 V for each cell which means decreased to 20 V...

Page 49: ...ance Battery type 20 NiCd battery manufacturer independent 2 Step number S5 3 Step type I CHARGE 2 4 00 34 38 present time 5 30 98 V present battery voltage 6 4 0 A present charging current The charging current with the test program for NiCd batteries is chosen in a way that the capacity is charged again within 1 h 4 A if a 4 Ah battery is in use 7 4 00 Ah Capacity loaded in 60 minutes in Ah 8 006...

Page 50: ... number S6 3 Step type TOPPING CHARGE 2 4 00 36 13 present time 5 29 6 V present battery voltage 6 0 40 A present charging current The charging voltage is allowed to exceed 31 V The cell capacities are equalized 7 4 02 Ah The capacity continues to be counted The main charge plus topping charge is 4 Ah 2 minutes 0 4 A 0 02 Ah in total 4 02 Ah 8 0002 MIN Display of charging time span After 115 minut...

Page 51: ...ximum capacity 900 Ah Minimum nominal voltage 2 V Maximam nominal voltage 30 V Nominal voltage to be dived by 2 Vented lead batteries Minimum capacity 10 Ah Maximum capacity 900 Ah Minimum nominal voltage 2 V Maximum nominal voltage 30 V Nominal voltage to be dived by 2 NiCd batteries Minimum capacity 1 Ah Maximum capacity 230 Ah Minimum number of cells 1 nominal voltage 1 2 V Maximum number of ce...

Page 52: ...CHARGE for some NiCd battery types the programs P6 Deep Discharge and P7 Discharge to 23 V are available Example COPYRIGHT NORTEC 2014 15 UL60 V 1 0 16 06 15 SN 160001 DATE 28 06 15 BATTERY NO OPERATOR NO NOM VOLTAGE 24 00 V RATED CAP 040 0 Ah PROGRAM 022 NiCd battery SAFT DISCHARGE PROGRAM START 10 38 02 VOLTAGE 25 41 V P022 S1 11 26 53 DISCHARGE VOLTAGE 20 00 V CURRENT 40 01 A CAPACITY 32 07 Ah ...

Page 53: ...ched In case no automatic cell tester is connected After 48 minutens you get an accustic signal and are asked to measure the single cells Otherwise cell measurement takes place automatically End of program Time monitoring Discharging maximum 130 minutes 9 1 2 Program 010 Discharge Pb battery sealed MIL 10 Pb battery sealed MIL select Batteryprocessing P0 Discharge Enter Nominal voltage Rated capac...

Page 54: ...hich means just 80 capacity of the battery can be taken out of the battery without damaging it Time monitoring Discharging maximum 12 hours 9 1 4 Program 016 Discharge Pb battery vented commercial 16 Pb battery vented commercial select Batteryprocessing P0 Discharge Enter Nominal voltage Rated capacity Step 1 Discharging with C20 until a voltage of 1 8 V for each cell is reached End of program Exa...

Page 55: ...ring Discharging maximum 24 hours 9 1 6 Program 020 Discharge NiCd battery manufacturer independent 20 NiCd battery manufacturer independent select Batteryprocessing P0 Discharge Enter Number of cells Rated capacity Cut off voltage per cell Step 1 Discharging with C1 until a voltage of 1 V for each cell is reached In case no automatc cell tester is connected After 48 minutes a signal asks for the ...

Page 56: ...of the single cells voltages Otherwise cell measurement takes place automatically End of program Example Connected is a 24 V battery with 40 Ah The battery will be discharged with 40 A to 20 V Time monitoring Discharging maximum 90 minutes This program is identical to the program 020 9 1 8 Program 022 Discharge NiCd battery SAFT Name according to manual Deep Discharge without Cell shorting for SAF...

Page 57: ...sing P0 Discharge to 23 V Enter Number of cells Rated capacity Step 1 Discharging with 0 4 C1 until a voltage of 1 15 V for each cell is reached In case no automatc cell tester is connected Shortly before the end a signal asks for the measurement of the single cells voltages Otherwise cell measurement takes place automatically End of program Example Connected is a 24 V battery with 40 Ah The batte...

Page 58: ...In case voltage is 1 5 V for each cell the message is as follows U 1 5 V select program 410 Otherwise Discharging with C5 until a voltage of 1 5 V for each cell is reached Step 2 I charge with 0 4 C1 until a charging voltage of 2 4 V number of cells is reached Step 3 U charge with 2 4 V number of cells until charging current decreased to 0 02 C1 End of program Time monitoring I and U charge maximu...

Page 59: ...se voltage is 1 5 V for each cell the message is as follows U 1 5 V choose program 411 Otherwise Discharging with C5 until a voltage of 1 5 V for each cell is reached Step 2 I charge with 0 36 C1 until a charging voltage of 2 4 V number of cells is reached Step 3 U charge with 2 4 V number of cells until charging current decreased to 0 04 C1 End of program Time monitoring I and U charge maximum 8 ...

Page 60: ...ONTINUE The program waits at maximum for 20 minutes In case the voltage is 1 5 V for each cell the message is as follows U 1 5 V select program 416 Otherwise Discharging with C5 until a voltage of 1 5 V for each cell is reached Step 2 I charge with 0 25 C1 until a charging voltage of 2 4 V number of cells is reached Step 3 U charge with 2 4 V number of cells until charging current is decreased to ...

Page 61: ... cells is reached Step 4 Topping charge C5 for 1 5 hours Step 5 Discharging with C1 to 1 V number of cells at maximum 30 minutes Step 6 Charging with C1 until a charging voltage of 1 55 V number of cells is reached Step 7 Topping charge C5 for 1 5 hours In case no automatic cell tester is connected 15 minutes before the end of the topping charge a signal asks for the measurement of the single cell...

Page 62: ...urs or the time given in eg maintenance charge 7 h In case no automatic cell tester is connected 15 minutes before the end of the charging a signal asks for the measurement of the single cells volt ages and to control the electrolyte level Otherwise 15 minutes before the end of the charging you are requested to control the electrolyte level End of program After the end of the program the battery n...

Page 63: ... continues for 5 minutes and again you are requested to measure the cell voltage otherwise continue with Step 2 In case the number of the measured cells does not conform with the number of cells for example a cell has been measured twice the device can not decide what to do and asks the user whether all cells are 1 55 V Enter 1 YES 0 NO Step 2 Topping charge with 0 4 charging current main charge f...

Page 64: ...ortec Electronics 2018 YES NO Main charge upto U 1 55 V cells minimum 150 minutes Start All cells 1 55 V Measure single cells 3 minutes main charge 105 minutes topping charge Check electrolyte level Single cell measure ment topping charge End of program Query battery data ...

Page 65: ...3 07 53 U CHARGE VOLTAGE 14 40 V CURRENT 02 01 A CAPACITY 100 7 Ah 100 TIME 184 MIN P210 S4 15 08 25 TOPPING CHARGE VOLTAGE 14 40 V CURRENT 1 21 A CAPACITY 103 0 Ah 103 TIME 120 MIN PROGRAM AUTOMATICALLY FINISHED Only for deep discharged batteries COPYRIGHT NORTEC 2014 15 UL60 V 1 0 16 06 15 SN 160001 DATE 28 06 15 BATTERY NO OPERATOR NO NOM VOLTAGE 24 00 V RATED CAP 040 0 Ah PROGRAM 222 NiCd batt...

Page 66: ...rging is below 2 15 V numbers of cells Precharging with 2 4 V number of cells until charging current of 0 4 C1 is reached This step will not be printed if it takes less than 3 minutes Step 2 I charge with 0 4 C1 until a charging voltage of 2 4 V number of cells is reached Step 3 U charge with 2 4 V number of cells until the charging current is decreased to 0 02 C1 End of program Time monitoring Pr...

Page 67: ...2 9 V 12 9 V 14 4 V 14 4 V 2 A 2 A Monitoring Precharge maximum 2 hours I and U charge maximum 8 hours Precharge with 14 4 V Start Off load voltage I charge with 40 A upto 14 4 V 2 hours U charge with 14 4 V End Charging current 40 A U charge with 14 4 V Battery voltage Charging current ...

Page 68: ...ing charge is below 2 15 V number of cells Precharge with 2 4 V number of cells until a charging current of 0 36 C1 is reached This step will not be printed if it takes less than 3 minutes Step 2 I charge with 0 36 C1 until a charging voltage of 2 4 V number of cells is reached Step 3 U charge with 2 4 V number of cells until the charging current is decreased to 0 02 C1 End of program Time monitor...

Page 69: ... Constant Potential Charge for Valve Regulated Lead Acid Aircraft Batteries 12 Valve Regulated Lead Acid Aircraft Battery select Batteryprocessing P2 Charge Enter Nominal voltage Rated capacity Step 1 Constant charging voltage with 2 33 V cell and I C2 for 7 hours End of program Example Connected is a 24 V battery with 40 Ah The battery will be charged with 20 A to 28 V ...

Page 70: ... takes less than 3 minutes Step 2 I charge with 0 25 C1 until the charging voltage of 2 4 V number of cells is reached Step 3 U charge with 2 4 V number of cells until charging current is decreased to 0 04 C1 End of program Time monitoring Precharge maximum 6 hours I and U charge maximum 8 hours capacity maximum 1 5 C 9 3 5 Program 217 Charge Pb battery MIL P3 C Orion 17 Pb battery MIL P3 C Orion ...

Page 71: ...e before charging is below 2 15 V number of cells Precharge with 2 4 V number of cells until charging current of 0 36 C1 is reached This step will not be printed if it takes less than 3 minutes Step 2 I charge with charging current until charging voltage number of cells is reached Step 3 U charge with charging voltage number of cells until charging current is decreased to 0 04 C1 End of program Ti...

Page 72: ... cells is reached Step 2 Topping charge C5 for 1 5 hours In case no automatic cell tester is connected 15 minutens before the end of the topping charge a signal asks for the measurement of the single cells voltages and to control the electrolyte level Otherwise 15 minutes before the end of the topping charge you are requested to control the electrolyte level End of program Time monitoring Charging...

Page 73: ...c cell tester is connected 15 minutes before the end of the topping charge a signal asks for the measurement of the single cells voltages and to control the electrolyte level Otherwise 15 minutes before the end of the topping charge you are requested to control the electrolyte level End of program Example Connected is a 24 V battery with 40 Ah The battery will be charged with 40 A to 31 V Afterwar...

Page 74: ...1 57 V number of cells is reached Step 2 Topping charge C10 for 4 hours In case no automatic cell tester is connected 30 minutes before the end of the topping charge a signal asks for the measurement of the single cells voltages and to control the electrolyte level Otherwise 30 minutes before the end of the topping charge you are requested to control the electrolyte level End of program Time monit...

Page 75: ...is reached Step 2 Topping charge C5 for 2 hours 60 minutes before the end of the topping charge a signal asks for the measurement of the single cells voltages and to control the electrolyte level 30 minutes before the end of the topping charge a signal requests to control the electrolyte level 10 minutes before the end of the topping charge a signal requests to measure the single cells voltages En...

Page 76: ...harging continues for 5 minutes and again a cell voltage measurement is requested Otherwise step 2 follows In case the number of measured cells does not conform to the number of cells for example a cell has been measured twice the device is not able to decide how to continue and the user is asked if all cells are 1 55 V Enter 1 YES 0 NO Step 2 Topping charge with 0 4 charging current main charge f...

Page 77: ...Nortec Electronics 2018 77 YES NO Start Main charge upto U 1 55 V cells All cells 1 55 V Measure single cells 3 minutes main charge 45 minutes topping charge Check electrolyte level Single cell measurement topping charge End of program Query battery data ...

Page 78: ... V 1 0 16 06 15 SN 160001 DATE 28 06 15 BATTERY NO USER NO NOM VOLTAGE 24 00 V CAPACITY 040 0 Ah PROGRAM 322 NiCd Battery SAFT Capacity Test PROGRAM START 10 38 02 VOLTAGE 25 41 V P322 S1 11 29 53 DISCHARGE VOLTAGE 20 70 V CURRENT 40 01 A CAPACITY 34 02 Ah 085 TIME 051 MIN CELL 01 1 052 V CELL 02 1 073 V CELL 20 1 032 V P322 S1 11 32 53 DISCHARGE VOLTAGE 20 00 V CURRENT 40 01 A CAPACITY 36 07 Ah 0...

Page 79: ...1 until the voltage of 1 67 V for each cell is reached 20 V at 24 V nominal voltage After 48 minutes a record is printed 80 After that continue with discharging C1 until the complete time of 54 minutes 90 or until the volt age of 1 67 V for each cell is reached Step 2 Charging with C2 and 2 33 V for each cell for 7 hours End of program Displayed is the capacity measured during discharging Example ...

Page 80: ...ity Query when the cell test measurement should be taken 80 100 or 48 60 minutes Step 1 Discharging with C1 until battery voltage has reached 1 V number of cells In case no automatic cell tester is connected After 48 minutes a signal requests the measurement of single cell voltages Otherwise The actual discharge time will be registered automaticly when one of the cells is dis charged below 1 0 V A...

Page 81: ...0 Ah PROGRAM 321 NiCd Battery HAWKER Capacity Test PROGRAM START 08 14 12 VOLTAGE 26 96 V P321 S1 09 02 44 DISCHARGE VOLTAGE 23 93 V CURRENT 40 01 A CAPACITY 031 8 Ah 079 TIME 048 MIN CELL 01 1 196 V CELL 02 1 194 V CELL 20 1 187 V P321 S1 09 14 39 DISCHARGE VOLTAGE 20 00 V CURRENT 40 01 A CAPACITY 039 8 Ah 099 TIME 060 MIN BATTERY EVALUATION C 80 Battery is OK CAPACITY 039 8 AH 099 PROGRAM AUTOMA...

Page 82: ...l tester is connected After 51 minutes a signal requests to measure the single cells voltages Otherwise cell measurement is done automatically as soon as a cell is below 1 0 V Continue with discharging with C1 until a voltage of 1 V for each cell is reached WARNING NOTE Battery discharged End of program In case an automatic cell tester is connected Displayed is the capacity measured during dischar...

Page 83: ...or each cell is reached In case no automatic cell tester is connected At voltages 23 V 22 V and 21 V values for a 24 V battery or after 60 minutes a signal up to 4 times requests the measurement of the single cells voltages Otherwise cell measurement is done automatically After that discharging with C1 until a voltage of 1 V for each cell is reached WARNING NOTE Battery discharged End of program E...

Page 84: ...c cell tester is connected After 51 and 60 minutes a signal requests the measurement of the single cells voltages Otherwise Cell measurement is done automatically as soon as a cell is below 1 0 V After that discharging with C1 until a voltage of 1 V for each cell is reached WARNING NOTE Battery discharged End of program In case an automatic cell tester is connected Displayed is the capacity during...

Page 85: ...LTAGE 14 40 V CURRENT 40 01 A CAPACITY 002 0 Ah 002 TIME 003 MIN P410 S3 18 35 18 I CHARGE 1 VOLTAGE 14 40 V CURRENT 40 01 A CAPACITY 74 70 Ah 074 TIME 111 MIN P410 S4 20 04 58 U CHARGE 1 VOLTAGE 14 40 V CURRENT 02 01 A CAPACITY 091 7 Ah 091 TIME 201 MIN Only for deep discharged batteries P410 S5 22 04 25 TOPPING CHARGE 1 VOLTAGE 14 40 V CURRENT 00 71 A CAPACITY 094 0 Ah 094 TIME 120 MIN P410 S6 0...

Page 86: ...016 6 Ah 041 TIME 24 MIN P420 S3 10 26 00 TOPPING CHARGE 1 VOLTAGE 33 06 V CURRENT 04 00 A CAPACITY 021 6 Ah 054 TIME 075 MIN P420 S4 11 30 30 DISCHARGE 2 VOLTAGE 20 00 V CURRENT 40 01 A CAPACITY 042 6 Ah 106 TIME 064 MIN P420 S5 12 33 36 I CHARGE 2 VOLTAGE 30 99 V CURRENT 40 01 A CAPACITY 041 9 Ah 104 TIME 062 MIN P420 S6 13 48 08 TOPPING CHARGE 2 VOLTAGE 32 90 V CURRENT 08 00 A CAPACITY 051 8 Ah...

Page 87: ...ge of 2 4 V number of cells is reached Step 4 U charge with 2 4 V number of cells until charging current is decreased to 0 02 C1 Step 5 Discharging with C5 to 1 5 V for each cell The here detected capacity will be used to ascertain the effective capacity Step 6 I charge with 0 4 C1 until the charging voltage of 2 4 V number of cells is reached Step 7 U charge with 2 4 V number of cells until charg...

Page 88: ...g voltage of 2 4 V number of cells is reached Step 4 U charge with 2 4 V number of cells until charging current is decreased to 0 02 C1 Step 5 Discharging with C10 to 1 8 V for each cell The here detected capacity will be used to ascertain the effective capacity Step 6 I charge with 0 36 C1 until the charging voltage of 2 4 V number of cells is reached Step 7 U charge with 2 4 V number of cells un...

Page 89: ... of 0 25 C1 is reached Step 3 I charge with 0 25 C1 until charging voltage of 2 4 V number of cells is reached Step 4 U charge with 2 4 V number of cells until charging current is decreased to 0 04 C1 Step 5 Discharging with C20 to 1 8 V for each cell The here detected capacity will be used to ascertain the effective capacity Step 6 I charge with 0 25 C1 until the charging voltage of 2 4 V number ...

Page 90: ...charge with C5 for 5 hours limit 2 375 V cell Step 3 I charge with C10 for 2 5 hours limit 2 375 V cell Step 4 Discharging with C1 to 1 5 V for each cell The here detected capacity will be used to ascertain the effective capacity Step 5 not applicable if capacity is below 100 I charge with C5 for 5 hours limit 2 375 V cell Step 6 not applicable if capacity is below 100 I charge with C10 for 2 5 ho...

Page 91: ...s reached Step 2 I charge until the charging voltage number of cells is reached Step 3 U charge with charging voltage number of cells until current is decreased to 0 04 C1 Step 4 Discharging with discharging current to final charging voltage number of cells The here detected capacity will be used to ascertain the effective capacity Step 5 I charge Step 6 U charge End of program Display battery eva...

Page 92: ...ef fective capacity Step 5 Charging with C1 until a charging voltage of 1 55 V number of cells is reached Step 6 Topping charge C5 for 1 5 hours In case no automatic cell tester is connected 15 minutes before the end of the topping charge a signal requests for measurement of single cells voltages and to control the electrolyte level Otherwise 15 minutes before the end of topping charge you are ask...

Page 93: ... applied to temporal bottlenecks if any repairs on the battery are required and the battery has met the requirements of the insulation test 0 5 MΩ A Recommended procedure Step 1 Discharging with C1 until a voltage of 1 V for each cell is reached Step 2 8 hours break The message is displayed wait 8 hours to skip waiting time press Step 3 I Charge with C1 until charging voltage of 1 55 V number of c...

Page 94: ...se no automatic cell tester is connected 15 minutes before the end of the topping charge a signal requests for measurement of single cells voltages and to control the electrolyte level Otherwise Cell measurement is performed automatically und you are asked to control the electrolyte level End of program In case an automatic cell tester is connected The capacity which was measured during the discha...

Page 95: ...ls is reached Step 5 Topping charge with C5 for 2 hours In case no automatic cell tester is connected 15 minutes before the end of the topping charge a signal requests for measurement of single cells voltages and to control the electrolyte level Otherwise Cell measurement is performed automatically und you are asked to control the electrolyte level End of program In case an automatic cell tester i...

Page 96: ... MIN P421 S4 20 01 39 TOPPING CHARGE 1 VOLTAGE 33 05 V CURRENT 08 00 A CAPACITY 042 3 Ah 106 TIME 120 MIN CELL 01 1 196 V CELL 02 1 194 V CELL 20 1 187 V P421 S5 21 01 39 DISCHARGE VOLTAGE 20 00 V CURRENT 40 01 A CAPACITY 039 8 Ah 099 TIME 060 MIN P421 S7 05 46 39 I CHARGE 1 VOLTAGE 30 99 V CURRENT 40 01 A CAPACITY 030 4 Ah 076 TIME 045 MIN P421 S8 07 31 39 TOPPING CHARGE 1 VOLTAGE 33 06 V CURRENT...

Page 97: ...lso to program P322 Capacity Test The program Capacity Test involves only the discharge with capacity test Enter Number of cells Rated capacity Query when the cell test measurement should be taken 80 100 or 48 60 minutes Query if Capacity Check or Regular Check When Regular Check has been selected Waiting after program step Deep Discharge see step 2 Regular check requires an automated cell tester ...

Page 98: ...ical Check No Periodical Check No Yes Start Regular Check Deep discharge Charge Wait 8 hours Discharge End Capacity test No Charge This part is identical to program 322 Cooling down of the battery according to the specifications All cells 1 05 V Charge with 0 1C 1 5 h Wait 1 hour All cells 0 V Error General Overhaul ...

Page 99: ...til charging voltage of 1 57 V number of cells is reached Step 4 Topping charge final charge with C10 for 4 hours In case no automatic cell tester is connected 30 minutes before the end of the topping charge a signal requests for measurement of single cells voltages and to control the electrolyte level Otherwise 30 minutes before the end of the topping charge a signal requests to control the elect...

Page 100: ...ent of single cells voltages and to control the electrolyte level Otherwise 30 minutes before the end of the topping charge a signal requests to control the electrolyte level End of program In case an automatic cell tester is connected The capacity which was measured during the discharge until the time will be displayed until the first cell has fallen below 1 0V ...

Page 101: ...aintenance Refer also to program P324 Capacity Test The program Capacity Test involves only the discharge with capacity test Enter Number of cells Rated capacity Charging current main charge Query when the cell test measurement should be taken 80 100 or 48 60 minutes Start Cells 1 55 V Cells 1 55 V Cells 1 75 V Elektrolyt level Capacity test Elektrolyt level Charge Cells 1 00 V End Charge Error No...

Page 102: ... 75 V Step 3 Discharge with C1 for 60 minutes or one cell has reached 1 V In case no automatic cell tester is connected After 51 and 60 minutes a signal requests for measurement of single cells voltages Otherwise Cell measurement is performed automatically once a cell has fallen below 1 0V The further steps are carried out only if the following conditions are met All cell voltages during the 51 mi...

Page 103: ...ell tester is connected Before the end of the topping charge a signal requests the measurement of single cells voltages End of program In case an automatic cell tester is connected The capacity which was measured during the discharge until the time will be displayed until the first cell has fallen below 1 0V ...

Page 104: ...1 0 16 06 15 SN 160001 DATE 28 06 15 BATTERY NO OPERATOR NO NOM VOLTAGE 24 00 V RATED CAP 040 0 Ah PROGRAM 520 NiCd battery I Charge PROGRAM START 10 38 02 VOLTAGE 25 41 V P520 S1 11 35 53 I CHARGE VOLTAGE 31 00 V CURRENT 40 01 A CAPACITY 38 07 Ah 096 TIME 057 MIN PROGRAM AUTOMATICALLY FINISHED COPYRIGHT NORTEC 2014 15 UL60 V 1 0 16 06 15 SN 160001 DATE 28 06 15 BATTERY NO OPERATOR NO NOM VOLTAGE ...

Page 105: ...itch off voltage of each cell Step 1 I Charge with entered charging current for the input time span If shut down voltage is reached the program will be terminated End of program 9 6 4 Programm 520 I charge NiCd battery manufacturer independent 20 NiCd battery manufacturer independent select Batteryprocessing P5 I Charge Enter Number of cells Rated capacity Charging current Charging time span Switc...

Page 106: ...mple COPYRIGHT NORTEC 2014 15 UL60 V 1 0 16 06 15 SN 160001 DATE 28 06 15 BATTERY NO OPERATOR NO NOM VOLTAGE 24 00 V RATED CAP 040 0 Ah PROGRAM 624 NiCd battery MARATHON Deep Discharge PROGRAM START 10 38 02 VOLTAGE 25 41 V P624 S1 11 26 53 DISCHARGE VOLTAGE 20 00 V CURRENT 40 01 A CAPACITY 32 07 Ah 080 TIME 048 MIN P624 S1 12 33 34 DISCHARGE VOLTAGE 10 00 V CURRENT 04 00 A CAPACITY 33 27 Ah 080 T...

Page 107: ...erwise Cell measurement takes place automatically Continue with discharging with C1 until the voltage of 1 V multiplied by the number of interconnected cells is reached Step 2 Afterwards discharging with C10 until a voltage of 0 5 V for each cell is reached The connection of an automatic cell scan adapter is required Step 3 Deep discharging with device integrated 1 Ohm resistors over each cell for...

Page 108: ...ter Number of cells Rated capacity Step 1 Discharging with C1 until a voltage of 1 V for each cell is reached The connection of an automatic cell scan adapter is required Step 2 Deep discharging with device integrated 1 Ohm resistors over each cell for 12 hours End of program Example Connected is a 24 V battery with 40 Ah The battery is discharged with 40 A to 20 V Afterwards the 1 Ohm resistors w...

Page 109: ...1 Discharging with C1 until a voltage of 1 V for each cell is reached In case no automatic cell tester is connected If voltages are 23 V 22 V and 21 V a signal requests the measurement of the single cells voltages Otherwise cell measurement is done automatically Afterwards discharging with C1 until a voltage of 1 V for each cell is reached End of program Example Connected is a 24 V battery with 40...

Page 110: ...ge of 1 V for each cell is reached Step 2 Afterwards discharging with C10 until a voltage of 0 5 V for each cell is reached The connection of an automatic cell scan adapter is required Step 3 Deep discharging with device integrated 1 Ohm resistors over each cell for 12 hours End of program Example Connected is a 24 V battery with 40 Ah The battery is discharged with 40 A to 20 V Continue dischargi...

Page 111: ...g with UL60 the device can not be used else where In the following the automatic reconditioning with UL60 will now be described 9 8 2 Program 721 Reconditioning NiCd battery HAWKER Name according to manual Reconditioning 21 NiCd battery HAWKER select Batteryprocessing P7 Reconditioning Enter Number of cells Rated capacity Waiting after program step Deep Discharge see step 4 Step 1 Discharging with...

Page 112: ...ram Delivery of battery Battery must rest for 8 hours Afterwards start P1 Initial operation with parameter 7 hours Time monitoring Discharging with C1 maximum 90 minutes discharging with C10 maximum 180 minutes ATTENTION The user has to wait for 8 hours after the end of the program until the program initial operation with the parameter 7 hours can be started ...

Page 113: ...g with C10 until a voltage of 0 5 V for each cell is reached Step 3 Deep discharging with device integrated 1 Ohm resistors over each cell for 12 hours Step 4 Depending on settings the device might wait after executing Step 4 This will prevent that e g in the night the request to control the electrolyte level might occur Charging with C1 until the charging voltage of 1 57 V number of cells is reac...

Page 114: ...ntegrated 1 Ohm resistor over each cell for 12 hours Step 4 Depending on settings the device might wait after executing Step 4 This will prevent that e g in the night the request to control the electrolyte level might occur Charging with charging current main charge until the charging voltage of 1 55 V number of cells is reached minimum duration 150 minutes In case the voltage is under 1 55 V the ...

Page 115: ... current Time 24 hours End of program 9 9 2 Program 810 Constant Voltage Supply Pb battery sealed MIL 9 9 3 Program 811 Constant Voltage Supply Pb battery sealed commercial 9 9 4 Program 816 Constant Voltage Supply Pb battery vented commercial 9 9 5 Program 819 Constant Voltage Supply Pb battery free input 10 Pb battery sealed MIL select Batteryprocessing P8 Constant Voltage Supply Enter Charging ...

Page 116: ...ing P8 Constant Voltage Supply Enter Charging current Nominal voltage Step 1 Constant voltage supply with 1 42 V for each cell and with the entered current Time span 7 hours End of program 9 9 8 Program 822 Constant Voltage Supply NiCd battery SAFT 22 NiCd battery SAFT select Batteryprocessing P8 Constant Voltage Supply Enter Charging current Nominal voltage Step 1 Constant voltage supply with 1 4...

Page 117: ...s Remove ink ribbon from the opened printer Pull down the consumed paper roll from the printer Here pressing the retaining brack ets to the side Tear through printer paper Pull the remaining paper out of the printer from the front in the direction of the paper feed Thread printer paper through the printer housing and insert the printer Reassembling Arrange the printer paper in ink ribbon and inser...

Page 118: ...ing voltage The terms charging discharging voltage stand for voltages regulated by the manufacturer the range you can charge discharge a battery without damage Nominal voltage The nominal voltage is a determined voltage set by battery technology for example Lead batteries 2V cell NiCd batteries 1 2V cell which is drafted as feature size of a battery The term nominal voltage is used to calculate a ...

Page 119: ... damaging full charge within the shortest possible time Charging is done in a way that the battery can be used immidiately after the charging Note Terms which are not described here are explained in the procedures for each program use for example IU charging IUI charging or similar Battery manufacturer For the programs which are marked with a manufacturer name the battery treatments follow the ins...

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