background image

9

REFRIGERANT CHARGING

 WARNING:

This split system heat pump is shipped charged 

with R410A refrigerant and ready for installation. 

If repairs make it necessary for evacuation and 

charging, it should only be attempted by qualified 

trained personnel thoroughly familiar with this 

equipment. Under no circumstances should 

the owner attempt to install and/or service this 

equipment. Failure to comply with this warning 

could result in property damage, personal injury, 

or death.

After refrigerant line connections are completed, it is 

required that you leak check and evacuate the indoor 

section and all line connections (using proper methods) 

before finalizing the full system refrigerant charge.

•  To achieve rated capacity and efficiency, the compressor 

must be exposed to refrigerant for at least 24 hours 

prior to running and then the compressor must be run 

for a minimum of 12 hours.

•  Cooling mode charging charts and tables are applicable 

only to matched assemblies of this equipment and listed 

airflows for the indoor coil. Refer to the Quick Reference 

Data sheet for additional charging information. 

Outdoor units with non-AHRI listed indoor coils are not 

recommended and deviations from rated airflows or 

non-listed combinations may require modification to the 

expansion device and refrigerant charging procedures 

for proper and efficient system operation. For correct 
system charging, refer to 

Figure 6 (page 10)

Figure 

7 (page 11)

Figure 8 (page 11)

Figure 9 (page 

12)

Figure 10 (page 12)

Figure 11 (page 13)

, & 

Figure 12 (page 13)

 and 

Table 5 (page 14)

Table 

6 (page 14)

Table 7 (page 15)

Table 8 (page 

15)

Table 9 (page 16)

Table 10 (page 16)

, & 

Table 11 (page 17)

.

•  The refrigerant charge can be checked and adjusted 

through the service ports provided external to the 

outdoor unit. Use only gage line sets which have a 

“Schrader” depression device present to actuate the 

valve. A common suction port for heating mode charging 

is included and located on the compressor access 

panel above the outdoor unit service valves.

•  Heat Mode Verification Tables are provided for quick 

reference when the unit is in heating mode and for the 

inspection of the liquid line pressures and temperatures. 
See 

Table 12 (page 19)

Table 13 (page 19)

Table 

14 (page 19)

Table 15 (page 19)

Table 16 (page 

20)

Table 17 (page 20)

, & 

Table 18 (page 20)

.

•  A high-pressure switch is factory-installed and located 

in the compressor discharge line internal to the 

outdoor unit. The switch is designed to de-energize 

the system when very high pressures occur during 

abnormal conditions. Under normal conditions, the 

switch is closed. If the discharge pressure rises above 

575 psig, then the switch will open and de-energize 

the outdoor unit. The switch will close again once the 

liquid pressure decreases to 460 psig. Please note that 

the switch interrupts the thermostat inputs to the unit. 

When the switch opens and then closes, there will be 

a 5 minute short cycling delay before the outdoor unit 

will energize.

Charging the Unit in AC Mode

(With Outdoor Temperatures Above 55° F for Optimized 
Sub-Cooling of 10° F to 12° F)

1. With the system operating at steady-state, measure the 

liquid refrigerant pressure (in psig) at the outdoor unit 
service valve.

2. Measure the liquid refrigerant temperature (in 

Fahrenheit) at the service valve.

3. Determine the required liquid refrigerant pressure from 

Figure 6

Figure 7

Figure 8

Figure 9

Figure 10

Figure 

11

, & 

Figure 12

.

•  If the pressure measured in Step 1 is greater than 

the required liquid refrigerant pressure determined in 
Step 3, then there is too much charge in the system. 
Remove refrigerant and repeat Steps 1 through 3 
until the system is correctly charged.

•  If the pressure measured in Step 1 is less than the 

required liquid refrigerant pressure determined in 
Step 3, there is too little charge in the system. Add 
refrigerant and repeat Steps 1 through 3 until the 
system is correctly charged.

Summary of Contents for T4BE-018 Series

Page 1: ...s 13 Figure 12 Charging Chart for 5 Ton Models 13 Refrigerant Charging Tables Cooling Mode Only 14 Table 5 Charging Table for 1 5 Ton Models 14 Table 6 Charging Table for 2 Ton Models 14 Table 7 Charg...

Page 2: ...er hazardous conditions which may result in personal injury or property damage Installation of equipment may require brazing operations Installer must comply with safety codes andwearappropriatesafety...

Page 3: ...ed immediately with the carrier Pleaseconsultyourdealerformaintenanceinformation and availability of maintenance contracts Please read all instructions before installing the unit Locating the Heat Pum...

Page 4: ...dryer is provided with the unit and must be installedintheliquidlineofthesystem Iftheinstallation replaces a system with a filter dryer already present in the liquid line the filter dryer must be rep...

Page 5: ...therestrictororificewhilebeingcarefulnottoscratch either part Carefully remove the restrictor orifice from the valve body See Figure 3 page 4 3 Check the actual size of the new orifice NOTE The size i...

Page 6: ...be properly connected to the units low voltage terminal block Recommended wire gauge and wire lengths for typical thermostat connections are listed in Table 2 The thermostat should be mounted about 5...

Page 7: ...terminal strip Verify that the power supply branch circuit overcurrent protection is sized properly Verify that the thermostat is wired correctly Start Up Procedures WARNING This unit is equipped wit...

Page 8: ...tween the test pins for more than 1 second will force the unit into a defrost cycle As soon as the jumper is removed the defrost cycle will end as determined by the typical criteria Verify the Status...

Page 9: ...ve Acommonsuctionportforheatingmodecharging is included and located on the compressor access panel above the outdoor unit service valves Heat Mode Verification Tables are provided for quick reference...

Page 10: ...e ideal system sub cooling can vary over the range of operation Reference the charts to determine the ideal amount of sub cooling for a given liquid pressure Units charged to other values will not per...

Page 11: ...Liquid Pressure psig Remove refrigerant when above the curve Add refrigerant when below the curve 200 220 240 260 280 300 320 340 360 380 400 420 440 460 480 500 520 540 560 580 600 75 80 85 90 95 10...

Page 12: ...he curve Add refrigerant when below the curve Figure 9 Charging Chart for 3 Ton Models TXV Matches 200 220 240 260 280 300 320 340 360 380 400 420 440 460 480 500 520 540 560 580 600 75 80 85 90 95 10...

Page 13: ...the curve Add refrigerant when below the curve Figure 11 Charging Chart for 4 Ton Models TXV Matches 200 220 240 260 280 300 320 340 360 380 400 420 440 460 480 500 520 540 560 580 600 75 80 85 90 95...

Page 14: ...4 135 236 115 255 120 137 238 115 257 120 276 125 139 240 116 259 121 278 126 297 131 141 242 116 261 121 280 126 299 131 318 136 143 263 122 282 127 301 132 320 137 339 142 145 285 128 304 132 323 13...

Page 15: ...S DIS TEMP 135 242 131 137 243 132 265 135 139 244 132 266 135 287 138 141 245 132 266 135 288 138 310 141 143 246 132 267 135 289 138 310 141 332 144 145 268 135 290 138 311 141 333 144 354 148 147 2...

Page 16: ...ESS DIS TEMP 132 248 128 134 248 128 269 133 136 248 128 269 133 290 137 138 248 128 269 133 290 137 310 141 140 249 129 269 133 290 137 311 141 331 146 142 270 133 290 137 311 141 332 146 352 150 144...

Page 17: ...172 408 178 141 365 166 387 172 409 178 143 388 172 410 178 145 411 178 147 Table 11 Charging Table for 5 Ton Models Restrictor Matches Shaded boxes indicate flooded conditions Rated design values The...

Page 18: ...arts Switch the unit into cooling mode and allow it to operate and stabilize for a few minutes then inspect the unit operation with the cooling mode charts and procedures Before changing the unit char...

Page 19: ...266 267 114 52 277 278 119 68 287 288 125 83 298 299 131 99 334 335 134 117 373 374 137 135 412 414 139 Table 14 Verification Table for 2 5 Ton Models OUTDOOR TEMPERATURE DEG F 0 10 20 30 40 50 60 SUC...

Page 20: ...81 292 139 104 307 318 150 120 332 343 161 30 221 232 105 45 239 250 112 60 257 268 120 75 275 286 127 90 288 299 136 105 314 325 146 121 339 350 155 31 228 239 103 46 245 256 110 61 261 272 118 76 27...

Page 21: ...y 3 Not suitable on systems that exceed 150 volts to ground 4 For replacement wires use conductors suitable for 105 C 5 For ampacities and overcurrent protection see unit rating plate 6 Connect to 24...

Page 22: ...ed 150 volts to ground 4 For replacement wires use conductors suitable for 105 C 5 For ampacities and overcurrent protection see unit rating plate 6 Connect to 24 vac 40va class 2 circuit See furnace...

Page 23: ...0 volts to ground 4 For replacement wires use conductors suitable for 105 C 5 For ampacities and overcurrent protection see unit rating plate 6 Connect to 24 vac 40va class 2 circuit See furnace air h...

Page 24: ...me Delay Relays Pressure Switches Transformers Relays MOTORS Blower Motor Fan Motor COMPONENTS Blower Assembly Fan Grille Cabinet Panels Filter Driers Expansion Valves REFRIGERATION SYSTEM Was unit gi...

Reviews: