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4

Combustion Air Quality

 CAUTION:

Combustion air must not be drawn from a 
corrosive atmosphere.

To maximize heat exchanger life, the combustion air 
must be free of chemicals that can form corrosive acidic 
compounds in the combustion gases. The recommended 
source of combustion air is to use outdoor air. However, 
the use of indoor air in most applications is acceptable 
except as listed:

•  If the furnace is installed in a confi ned space, it is 

required that the necessary combustion air come from 
the outdoors by way of attic, crawl space, air duct, or 
direct opening. For Installations in confi ned spaces, see 
pages 7 - 8 for combustion air requirements.

•  Installations in these locations may require outdoor air

 

for combustion, due to chemical exposures:

Commercial buildings

Buildings with indoor pools

Furnaces installed in laundry rooms

Furnaces installed in hobby or craft rooms

Furnaces installed near chemical storage areas

•  Exposure to the following substances in the combustion 

air supply may require outdoor air

 

for combustion:

Permanent wave solutions

Chlorinated waxes and cleaners

Chlorine based swimming pool chemicals

Water softening chemicals

De-icing salts or chemicals

Carbon tetrachloride

Halogen type refrigerants

Cleaning solvents (perchloroethylene)

Printing inks, paint removers, varnishes, etc.

Hydrochloric acid

Cements and glues

Antistatic fabric softeners

Masonry acid washing materials

Operating gas furnaces in construction environments can 
cause a variety of problems with the furnace. Proper use 
of commercial portable space heating equipment during 
construction is recommended. This gas furnace may be 
used during construction if it is not in violation of any 
applicable codes and the following criteria are met:
•  The installation must meet all applicable codes. The 

furnace must be permanently installed according to 
the instructions with the furnace including electrical 
supply, gas supply, duct work and venting. The furnace 
must be controlled by a thermostat properly installed 
according to the instructions supplied with the furnace 
and thermostat. The installation must include a properly 
installed fi lter in the return air system with no by-pass 
air. The fi lter must be inspected frequently and replaced 
when necessary.

•  Combustion air must be supplied from outside the 

structure and located such that dust and gases 
from construction activity are not introduced into the 
combustion system.

•  Before occupying the structure: The fi lter must be 

replaced or cleaned, the duct work must be inspected 
and cleaned of any construction debris, and the furnace 
must be cleaned and/or repaired if found to be dirty, 
damaged, or malfunctioning in any way by a qualifi ed 
HVAC technician. The furnace shall be inspected and 
approved by applicable local authority even if this 
requires redundant inspections.

•  Serial numbers for furnaces used during construction 

must be submitted in writing (fax and email also 
acceptable). This information will be used to track the 
long-term affects of the use during construction on 
furnaces. Proof of this submittal shall be available for 
the fi nal inspection of the furnace prior to occupancy.

•  This furnace is designed to operate with return air 

temperatures in ranges normally found in occupied 
residences, including setbacks. Minimum continuous 
return temperature must not fall below 60° F (15° C). 
Occasionally a temporary return temperature of 55° F 
(12° C) is acceptable. However, operation with a return 
temperature below 55° F (12° C) is not allowed.

Operation of Furnace During Construction

 CAUTION:

Failure to follow these instructions will void the 
factory warranty and may signifi cantly reduce 
the life or the performance of the furnace, and/
or result in other unsafe conditions. It is the 
responsibility of the installing contractor to 
insure these provisions are met.

Installation in a Garage

 WARNING:

Do not place combustible materials on or 
against the furnace cabinet or within 6 inches 
of the vent pipe. Do not place combustible 
materials, including gasoline or any other 
fl ammable vapors and liquids, in the vicinity 
of the furnace.

This gas-fi red furnace may be installed in a residential 
garage with the provision that the burners and igniter 
are located no less than 18 inches (457mm) above the 
fl oor. The furnace must be located or protected to prevent 
physical damage by vehicles

.

Summary of Contents for *SA Upfl ow / Horizontal

Page 1: ...upplier s instructions If you cannot reach your gas supplier call the fire department WARNING RISQUE D INCENDIE OU D EXPLOSION Le non respect des avertissements de s curit pourrait entra ner des bless...

Page 2: ...r Connections 11 Upflow Horizontal Furnaces 11 Side Return Installations 11 Bottom Return Installations 12 Downflow Furnaces 12 Acoustical Treatments 12 FURNACE INSTALLATION 12 General Requirements 12...

Page 3: ...ry or death This furnace must be installed in accordance with these instructions all applicable local building codes and the current revision of the National Fuel Gas Code NFPA54 ANSI Z223 1 or the Na...

Page 4: ...ermostat The installation must include a properly installed filter in the return air system with no by pass air The filter must be inspected frequently and replaced when necessary Combustion air must...

Page 5: ...opane Installation Codes NSCNGPIC Venting Systems and Air Supply for Appliances Duct Systems US and CANADA Air Conditioning Contractors Association ACCA Manual D Sheet Metal and Air Conditioning Contr...

Page 6: ...n vacuent correctement tel que prescrit ci dessus rouvrir les portes et les fen tres et remettre les ventilateurs d vacuation les registres de foyers et tout autre appareil fonctionnant au gaz leur ta...

Page 7: ...air from that space Furnaceclosets smallequipmentroomsandgaragesare confined spaces Furnaces installed in a confined space which supply heated air to areas outside the space must draw return air from...

Page 8: ...or Wall 12 Max 12 Max Furnace NOTE Each opening to outside must be at least 1 sq in per 4 000 Btuh of total input rating Vent or Chimney Water Heater See Note Total Input Rating Btuh Minimum Free Area...

Page 9: ...ve pressure draft and must be vented vertically or near vertical Additionally it is important to guard against excessive condensation WARNING Upon completion of the furnace installation carefully insp...

Page 10: ...xisting vent system should also be checked to make sure it remains in compliance with NFGC If it isn t the vent system must be brought into compliance before installing the furnace Horizontal Venting...

Page 11: ...e furnace is equal to the return air supply under normal indoor return air applications When a cooling system is installed which uses the furnace blower to provide airflow over the indoor coil the coi...

Page 12: ...ur knockouts to expose the blower assembly Position the return air duct over the opening in the side and secure together with sheet metal screws The screws must penetrate the duct and furnace casing W...

Page 13: ...hers Securethesupportframetothe rafters with lag bolts The furnace can also be suspended using steel straps around each end of the furnace The straps should be attached to the furnace with sheet metal...

Page 14: ...e the furnace in reverse order Bottom Panel Removal The steps listed below describe how to remove the bottom panel from the furnace See Figure 11 1 Remove the door 1 from the blower compartment 2 Disc...

Page 15: ...IPING FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury or property damage Installation and service must be performed by a qualified installer service a...

Page 16: ...2 000 feet the input needs to be reduced 8 at 3 000 feet 12 etc This deration is in reference to the input rate and gas heating value at sea level Toderatethefurnacerequiresknowingtheheatingvalueof t...

Page 17: ...TATUS FLAME 180 COOL HEAT 120 90 60 BLOWER OFF DELAY LOW ML MH HIGH EAC L1 XFMR HUM 24V L1A 5 NEUTRALS 2 6 3 4 1 7 8 9 5 2 6 3 4 1 FAN 8 3 5 See Note R C Y G W STATUS FLAME 180 COOL HEAT 120 90 60 BLO...

Page 18: ...erty damage Before servicing disconnect all electrical power to furnace When servicing controls label all wires prior to disconnecting Reconnect wires correctly Verify proper operation after servicing...

Page 19: ...is connected Furnace Model SA SK Furnace Input Btuh Cabinet Width in Nominal Electrical Supply Maximum Operating Voltage Minimum Operating Voltage Maximum Furnace Amperes Minimum Wire Gauge Maximum F...

Page 20: ...municate to a fixed speed or variable speed high efficiency motor that may be optionally installed Please contact your distributor for the proper upgrade motor kit Heat Anticipator Set the heat antici...

Page 21: ...cal power to the furnace 3 FollowtheOperatingInstructionsonthelabelattached to the furnace 4 Setthethermostataboveroomtemperatureandverify the Operating Sequence Page 22 5 After 5 minutes of operation...

Page 22: ...t switch should turn off the gas valve when the return is blocked time depends on how well the return air is blocked The circulating air and combustion blowers should continue to run when the limit sw...

Page 23: ...will close the gas valve and initiate the shutdown cycle GasValve Controls the flow of gas to the burners When the gas valve is energized it automatically opens and regulates the gas pressure in the...

Page 24: ...urnace 4 Turn the gas control switch to the OFF position 5 Disconnect the wires from the gas valve igniter flame sensor and flame rollout switch CAUTION To prevent damage to the unit or internal compo...

Page 25: ...ays however the flue vent system and burners should be inspected and cleaned if required by a qualified service technician annually to ensure continued safe operation Pay attention to any deterioratio...

Page 26: ...23A 072C 24B 17 1 2 11 3 4 15 7 8 16 1 8 090C 24B 072C 35C 21 14 19 3 8 19 7 8 090C 35C 108C 35C 126C 45D 24 1 2 15 1 4 22 7 8 23 1 8 NOTE Dimensions shown in Inches 18 5 8 C 7 34 1 2 22 1 2 28 25 3 8...

Page 27: ...685 32 1 645 32 1 590 34 1 550 34 1 485 36 1 415 38 Med High 1 400 38 1 360 39 1 340 40 1 310 41 1 275 42 1 245 43 1 190 45 1 125 47 Med Low 1 235 43 1 215 44 1 180 45 1 155 46 1 130 47 1 100 48 1 060...

Page 28: ...63 1 225 65 1 175 68 SA108C 35C Side Return 108 000 High 2 295 35 2 235 36 2 180 37 2 110 38 2 050 39 1 975 41 1 900 42 1 810 44 Med High 2 130 38 2 075 39 2 035 39 1 970 41 1 915 42 1 845 43 1 765 4...

Page 29: ...51 1 300 51 1 280 52 1 255 53 1 230 54 1 200 56 1 150 58 Med Low 1 180 56 1 165 57 1 150 58 1 135 59 1 115 60 1 090 61 1 060 63 1 010 66 Low 940 71 925 72 900 74 880 76 850 78 825 81 795 84 760 88 SK...

Page 30: ...n Yellow LED Continuous Flash On Alternating Flash IGNITOR INDUCER FLAME SENSOR C BLOWER LIMIT SWITCH DOOR SWITCH R 4 SPEED MOTOR WHITE RED BLUE ORANGE BLACK BLOWER LIMIT SWITCH GAS VALVE H MH ML L C...

Page 31: ...ER REVOLUTION OF GAS METER 1 5 10 10 360 1 800 3 600 12 300 1 500 3 000 14 257 1 286 2 571 16 225 1 125 2 250 18 200 1 000 2 000 20 180 900 1 800 22 164 818 1 636 24 150 750 1 500 26 138 692 1 385 28...

Page 32: ...57 57 ORIFICE SIZE 9 0 9 0 9 0 9 0 9 0 9 0 MANIFOLD PRESSURE 8 000 to 10 000 FT 59 57 57 57 57 57 ORIFICE SIZE 8 5 8 5 8 5 8 5 8 5 8 5 MANIFOLD PRESSURE LOCAL HEATING VALUES FOR NATURAL GAS ALTITUDE...

Page 33: ...LD PRESSURE 9 000 to 9 999 FT 51 49 49 49 49 49 ORIFICE SIZE 2 6 2 8 2 8 2 8 2 8 2 8 MANIFOLD PRESSURE Table 11 High Altitude Deration Chart for Natural Gas Low Heating Value NATURAL GAS with LOW HEAT...

Page 34: ...oll Out Switch Transformer Blower Assembly Control Board Main Air Limit Switch Figure 20 Furnace Components Combustion Tube Gas Manifold Gas Valve Inducer Assembly Control Board Pressure Switch Transf...

Page 35: ...35...

Page 36: ...tion of this appliance Some local codes require licensed installation service personnel for this type of equipment Please read all instructions carefully before starting the installation Return these...

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