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7

General Information

 WARNING:

Furnace installation using methods other than 
those described in the following sections must 
comply with the National Fuel Gas Code (NFGC) 
and all applicable local codes.

•  Instructions for determining the adequacy of combustion 

air for an installation can be found in the current revision 
of the NFGC (ANSI Z223.1 / NFPA54). Consult local 
codes for special requirements. These requirements 
are for US installations as found in the NFGC.

•  The requirements in Canada (B149.1) are structured 

differently. Consult with B149.1 and local code offi cials 
for Canadian installations.

Provisions must be made during the installation of 
this furnace that provide an adequate supply of air for 
combustion.

 CAUTION:

Exhaust fans, clothes dryers, fi replaces  and 
other appliances that force air from the house 
to the outdoors can create a negative pressure 
inside the house, resulting in improper furnace 
operation or unsafe conditions such as fl ame roll 
out. It is imperative that suffi cient air exchange 
with the outdoors is provided to prevent 
depressurization. Additional information about 
how to test for negative pressure problems can 
be found in the NFGC.

Air openings on top of the furnace and openings in closet 
doors or walls must never be restricted. If the furnace is 
operated without adequate air for combustion, the fl ame 
roll-out switch will open, turning off the gas supply to the 
burners. 

NOTE: This safety device is a manually reset 

switch. DO NOT install jumper wires across these 
switches to defeat their function or reset a switch 
without identifying and correcting the fault condition.

If a switch must be replaced, use only the correct sized part 
specifi ed in the Replacement Parts List provided online.

Installation In A Confi ned Space

A confi ned space is an area with volume less than 50 
cubic feet per 1,000 Btuh of the combined input rates of 
all appliances drawing combustion air from that space. 
Furnace closets, small equipment rooms and garages are 
confi ned spaces. Furnaces installed in a confi ned space 
which supply heated air to areas outside the space must 
draw return air from outside the space and must have the 
return air ducts tightly sealed to the furnace.

The required sizing of these openings is determined by 
whether inside or outside air is used to support combustion, 
the method by which the air is brought to the space, and 
by the total input rate of all appliances in the space. In 
all cases, the minimum dimension of any combustion air 
opening is 3 inches.

Air From Inside

If combustion air is taken from the heated space, the two 
openings must each have a free area of at least one square 
inch per 1,000 Btuh of total input of all appliances in the 
confi ned space, but 

not less than 

100 square inches of 

free area

 

(Figure 1). See example.

Example

:

If the combined input rate of all appliances is less 
than or equal to 100,000 Btuh, each opening must 
have a free area of at least 100 square inches. If the 
combined input rate of all appliances is 120,000 Btuh, 
each opening must have a free area of at least 120 
square inches.

Furnace

12" Max.

Water

Heater

Vent or 

Chimney

NOTES:

 

Each opening must 
be at least 100 sq. in.
or 1 sq. in. per 1,000 
Btuh of total input rating, 
whichever is greater. 

Openings must start at
no more than 12 inches
from the top and bottom
of the enclosure.

12” Max.

See 

Notes

See Notes

Figure 1. Combustion Air Drawn from Inside

Total Input Rating 

(Btuh)

Minimum Free Area

(Each Opening)

Round Duct

Diameter

40,000

100 sq. In

12 inches

60,000

100 sq. In

12 inches

80,000

100 sq. In

12 inches

100,000

100 sq. In

12 inches

120,000

120 sq. In

13 inches

140,000

140 sq. In

14 inches

160,000

160 sq. In

15 inches

Outdoor Air from a Crawl Space or Vented Attic

When the openings can freely exchange air with the 
outdoors, each opening shall have a minimum free area 
of 1 square inch per 4,000 Btuh of total appliance input. 
The openings shall exchange directly, or by ducts, with 
the outdoor spaces (crawl or attic) that freely exchange 
with the outdoors (Figure 2, page 8).

Summary of Contents for *SA Upfl ow / Horizontal

Page 1: ...upplier s instructions If you cannot reach your gas supplier call the fire department WARNING RISQUE D INCENDIE OU D EXPLOSION Le non respect des avertissements de s curit pourrait entra ner des bless...

Page 2: ...r Connections 11 Upflow Horizontal Furnaces 11 Side Return Installations 11 Bottom Return Installations 12 Downflow Furnaces 12 Acoustical Treatments 12 FURNACE INSTALLATION 12 General Requirements 12...

Page 3: ...ry or death This furnace must be installed in accordance with these instructions all applicable local building codes and the current revision of the National Fuel Gas Code NFPA54 ANSI Z223 1 or the Na...

Page 4: ...ermostat The installation must include a properly installed filter in the return air system with no by pass air The filter must be inspected frequently and replaced when necessary Combustion air must...

Page 5: ...opane Installation Codes NSCNGPIC Venting Systems and Air Supply for Appliances Duct Systems US and CANADA Air Conditioning Contractors Association ACCA Manual D Sheet Metal and Air Conditioning Contr...

Page 6: ...n vacuent correctement tel que prescrit ci dessus rouvrir les portes et les fen tres et remettre les ventilateurs d vacuation les registres de foyers et tout autre appareil fonctionnant au gaz leur ta...

Page 7: ...air from that space Furnaceclosets smallequipmentroomsandgaragesare confined spaces Furnaces installed in a confined space which supply heated air to areas outside the space must draw return air from...

Page 8: ...or Wall 12 Max 12 Max Furnace NOTE Each opening to outside must be at least 1 sq in per 4 000 Btuh of total input rating Vent or Chimney Water Heater See Note Total Input Rating Btuh Minimum Free Area...

Page 9: ...ve pressure draft and must be vented vertically or near vertical Additionally it is important to guard against excessive condensation WARNING Upon completion of the furnace installation carefully insp...

Page 10: ...xisting vent system should also be checked to make sure it remains in compliance with NFGC If it isn t the vent system must be brought into compliance before installing the furnace Horizontal Venting...

Page 11: ...e furnace is equal to the return air supply under normal indoor return air applications When a cooling system is installed which uses the furnace blower to provide airflow over the indoor coil the coi...

Page 12: ...ur knockouts to expose the blower assembly Position the return air duct over the opening in the side and secure together with sheet metal screws The screws must penetrate the duct and furnace casing W...

Page 13: ...hers Securethesupportframetothe rafters with lag bolts The furnace can also be suspended using steel straps around each end of the furnace The straps should be attached to the furnace with sheet metal...

Page 14: ...e the furnace in reverse order Bottom Panel Removal The steps listed below describe how to remove the bottom panel from the furnace See Figure 11 1 Remove the door 1 from the blower compartment 2 Disc...

Page 15: ...IPING FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury or property damage Installation and service must be performed by a qualified installer service a...

Page 16: ...2 000 feet the input needs to be reduced 8 at 3 000 feet 12 etc This deration is in reference to the input rate and gas heating value at sea level Toderatethefurnacerequiresknowingtheheatingvalueof t...

Page 17: ...TATUS FLAME 180 COOL HEAT 120 90 60 BLOWER OFF DELAY LOW ML MH HIGH EAC L1 XFMR HUM 24V L1A 5 NEUTRALS 2 6 3 4 1 7 8 9 5 2 6 3 4 1 FAN 8 3 5 See Note R C Y G W STATUS FLAME 180 COOL HEAT 120 90 60 BLO...

Page 18: ...erty damage Before servicing disconnect all electrical power to furnace When servicing controls label all wires prior to disconnecting Reconnect wires correctly Verify proper operation after servicing...

Page 19: ...is connected Furnace Model SA SK Furnace Input Btuh Cabinet Width in Nominal Electrical Supply Maximum Operating Voltage Minimum Operating Voltage Maximum Furnace Amperes Minimum Wire Gauge Maximum F...

Page 20: ...municate to a fixed speed or variable speed high efficiency motor that may be optionally installed Please contact your distributor for the proper upgrade motor kit Heat Anticipator Set the heat antici...

Page 21: ...cal power to the furnace 3 FollowtheOperatingInstructionsonthelabelattached to the furnace 4 Setthethermostataboveroomtemperatureandverify the Operating Sequence Page 22 5 After 5 minutes of operation...

Page 22: ...t switch should turn off the gas valve when the return is blocked time depends on how well the return air is blocked The circulating air and combustion blowers should continue to run when the limit sw...

Page 23: ...will close the gas valve and initiate the shutdown cycle GasValve Controls the flow of gas to the burners When the gas valve is energized it automatically opens and regulates the gas pressure in the...

Page 24: ...urnace 4 Turn the gas control switch to the OFF position 5 Disconnect the wires from the gas valve igniter flame sensor and flame rollout switch CAUTION To prevent damage to the unit or internal compo...

Page 25: ...ays however the flue vent system and burners should be inspected and cleaned if required by a qualified service technician annually to ensure continued safe operation Pay attention to any deterioratio...

Page 26: ...23A 072C 24B 17 1 2 11 3 4 15 7 8 16 1 8 090C 24B 072C 35C 21 14 19 3 8 19 7 8 090C 35C 108C 35C 126C 45D 24 1 2 15 1 4 22 7 8 23 1 8 NOTE Dimensions shown in Inches 18 5 8 C 7 34 1 2 22 1 2 28 25 3 8...

Page 27: ...685 32 1 645 32 1 590 34 1 550 34 1 485 36 1 415 38 Med High 1 400 38 1 360 39 1 340 40 1 310 41 1 275 42 1 245 43 1 190 45 1 125 47 Med Low 1 235 43 1 215 44 1 180 45 1 155 46 1 130 47 1 100 48 1 060...

Page 28: ...63 1 225 65 1 175 68 SA108C 35C Side Return 108 000 High 2 295 35 2 235 36 2 180 37 2 110 38 2 050 39 1 975 41 1 900 42 1 810 44 Med High 2 130 38 2 075 39 2 035 39 1 970 41 1 915 42 1 845 43 1 765 4...

Page 29: ...51 1 300 51 1 280 52 1 255 53 1 230 54 1 200 56 1 150 58 Med Low 1 180 56 1 165 57 1 150 58 1 135 59 1 115 60 1 090 61 1 060 63 1 010 66 Low 940 71 925 72 900 74 880 76 850 78 825 81 795 84 760 88 SK...

Page 30: ...n Yellow LED Continuous Flash On Alternating Flash IGNITOR INDUCER FLAME SENSOR C BLOWER LIMIT SWITCH DOOR SWITCH R 4 SPEED MOTOR WHITE RED BLUE ORANGE BLACK BLOWER LIMIT SWITCH GAS VALVE H MH ML L C...

Page 31: ...ER REVOLUTION OF GAS METER 1 5 10 10 360 1 800 3 600 12 300 1 500 3 000 14 257 1 286 2 571 16 225 1 125 2 250 18 200 1 000 2 000 20 180 900 1 800 22 164 818 1 636 24 150 750 1 500 26 138 692 1 385 28...

Page 32: ...57 57 ORIFICE SIZE 9 0 9 0 9 0 9 0 9 0 9 0 MANIFOLD PRESSURE 8 000 to 10 000 FT 59 57 57 57 57 57 ORIFICE SIZE 8 5 8 5 8 5 8 5 8 5 8 5 MANIFOLD PRESSURE LOCAL HEATING VALUES FOR NATURAL GAS ALTITUDE...

Page 33: ...LD PRESSURE 9 000 to 9 999 FT 51 49 49 49 49 49 ORIFICE SIZE 2 6 2 8 2 8 2 8 2 8 2 8 MANIFOLD PRESSURE Table 11 High Altitude Deration Chart for Natural Gas Low Heating Value NATURAL GAS with LOW HEAT...

Page 34: ...oll Out Switch Transformer Blower Assembly Control Board Main Air Limit Switch Figure 20 Furnace Components Combustion Tube Gas Manifold Gas Valve Inducer Assembly Control Board Pressure Switch Transf...

Page 35: ...35...

Page 36: ...tion of this appliance Some local codes require licensed installation service personnel for this type of equipment Please read all instructions carefully before starting the installation Return these...

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