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152B0801 

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19.  MAINTENANCE AND SERVICE 

A: Routine Maintenance By Home Owner

 

Other  than  remembering  to arrange for the 

annual  professional  servicing  of the furnace by 

the  service or installation contractor,  the  most 

important  routine  service  performed by the 

homeowner is to maintain the air filter or filters. A 

dirty filter can cause the furnace to over-heat, fail 

to  maintain indoor temperature during cold 

weather,  increase  fuel  consumption and cause 

component failure. 
The  furnace filter(s) should be inspected, 

cleaned  or  replaced monthly. The furnace is 

factory  equipped with a  semi-permanent  type 

filter. If the filter is damaged, replace with filters 

of  the  same  size and type. (See Appendix A, 

Table A-3).  
During  the  routine service, inspect the general 

condition of the furnace watching for signs of oil 

leaks in the vicinity of the oil burner, soot forming 

on any external part of  the furnace, soot forming 

around  the  joints  in the vent pipe, etc. If any of 

these conditions are present, please advice  your 

service or installation contractor. 

Annual Service By Contractor 

 

 

THE COMBUSTION CHAMBER (FIREPOT) 
IS FRAGILE. USE CARE WHEN 
INSPECTING AND CLEANING THIS AREA. 

 

The  heat exchanger, and flue pipe on 

rear 

breach  units,  should  be inspected periodically 

and  cleaned if necessary. 

If  cleaning  is 

necessary, 

SHUT OFF POWER TO THE 

FURNACE

 and remove the burner. Using a stiff 

brush  with a wire handle, brush  off  scale  and 

soot  from inside the drum and flue pipe. 

The 

Flue Connector shall be removed to inspect and 

clean  the flue pipe area.  To  clean  the  radiator, 

remove  the  round covers on the two pipes 

located  on  the  front panel between the front 

panel  and the flue pipe.  Remove the covers 

carefully  to  avoid tearing the gaskets. A wire 

brush  can be used to loosen  dirt and debris on 

the inside surfaces of the radiator. Clean out all 

accumulated  dirt, soot and debris with 

a  wire 

handled brush and industrial  a vacuum cleaner. 

Before  replacing the clean-out  covers,  inspect 

the  gaskets. If the gaskets are broken,  remove 

the  remnants and replace  with  new  gaskets. 

Replace the cleanout covers and screws. 
The blower motor is factory sealed and requires 

no routine lubrication. 
Inspect the blower fan. Clean if necessary. 
Oil  Burner  Maintenance: Inspect and clean the 

oil  burner. Be sure to remove any 

dust 

accumulation  in the air band,  air  shutter,  and 

blower wheel. The oil burner nozzle and oil filter 

should  be  replaced on an annual basis. The 

burner  motor is factory sealed and requires  no 

routine lubrication. 
The  venting system should be cleaned 

and 

inspected  for signs of deterioration. Replace 

pitted  or perforated vent pipe and fittings. The 

barometric damper should open and close freely. 
All  electrical  connections should be checked to 

ensure tight connections. Safety controls such as 

the  high limit controls should be tested for 

functionality. The fan control should be  checked 

to ensure that the "fan off" function  continues to 

stop  the blower fan at a suitable temperature, 

usually between 90°F to 100°F. 

Summary of Contents for O4LD-140A-16-R

Page 1: ...PROVINCIAL STATE AND FEDERAL CODES WHICH MAY DIFFER FROM THIS MANUAL Read this complete manual before beginning installation These instructions must be kept with the furnace for future reference FOR...

Page 2: ...ctions 5 10 Humidifier 5 11 Piping Installation 5 12 Oil Filter 6 13 Oil Burner Nozzles 6 14 Oil Burner Adjustment 6 15 Burner Electrodes 6 16 Burner Primary Control 6 17 Combustion Chamber 7 18 Circu...

Page 3: ...e should be carefully inspected for damage when being unpacked 2 HEAT LOSS The maximum hourly heat loss for each heated space shall be calculated in accordance with the procedures described in Manual...

Page 4: ...EY VENTING The flue pipe should be as short as possible with horizontal pipes sloping upward toward the chimney at a rate of one quarter inch to the foot The flue pipe should not be smaller in cross s...

Page 5: ...ansformers may be powered from the furnace circuit but should have their own controls Do not use the direct drive motor connections as a power source since there is a high risk of damaging the accesso...

Page 6: ...use dust will inevitably build up on the air moving components of the oil burner assembly This will result in decreased air supply with the potential result of soot building up in the flue gas passage...

Page 7: ...mping of the direct drive blower motor Selecting a lower blower speed may correct this problem Direct drive blower speeds are adjusted by changing the hot wires to the motor winding connections Please...

Page 8: ...off scale and soot from inside the drum and flue pipe The Flue Connector shall be removed to inspect and clean the flue pipe area To clean the radiator remove the round covers on the two pipes locate...

Page 9: ...readings from radiant heat could be observed The system temperature rise the difference in temperature between the supply air and return air should typically range between 65 F and 90 F To check the o...

Page 10: ...F AF65XN 1 00 80 A 100 PSIG 1 00 USGPH F3 2 in O4LD 140A 16 R AF65XN 0 65 80 A 100 PSIG 0 65 USGPH F3 2 in O4LD 140A 16 R AF65XN 0 75 80 A 100 PSIG 0 75 USGPH F3 2 in O4LD 140A 16 R AF65XN 0 85 80 A...

Page 11: ...ween the furnace flue outlet and draft regulator barometric damper Insert a stack thermometer and note the flue gas temperature The flue gases should be within a range of 350 F to 575 F If the flue ga...

Page 12: ...ces front and back for easier servicing Table A 3 General Dimensions Inches Cabinet Plenum Openings Flue Filter Furnace Model Width Depth Height Supply Gap Return Diameter Height Type Size Shipping We...

Page 13: ...152B0801 13 APPENDIX B WIRING...

Page 14: ...nal wiring connections loose connectors etc No fuel oil Check fuel oil supply Check that all hand operated all fuel oil valves are in the open position Fill oil storage tank if necessary Clogged nozzl...

Page 15: ...eased diameter Electrodes out of adjustment or defective Check electrode settings Check electrodes for dirt build up or cracks in porcelain Poor transformer high voltage connections or defective trans...

Page 16: ...ck thermostat heat anticipator setting against measured amperage draw Increase heat anticipator setting if necessary If the thermostat is being influenced by drafts sunlight duct work etc relocate to...

Page 17: ...ns of air movement around joints or seams Ensure that all safety devices and electrical components have been set for normal operation Ensure that all electrical connections are tight and that the wiri...

Page 18: ...152B0801 18 PARTS LISTS...

Page 19: ...r unit 21994 21994 20 Cleanout Pipe Cover 2 per unit 29162 29162 Cleanout Cap Gasket 2 per unit 240006333 240006333 21 Clean out Gasket Retainer 2 per unit 29161 29161 Cleanout Gasket 2 per unit 29163...

Page 20: ...15011 Blower Wheel G10 DD 26430 26430 Blower Motor 1 2 hp 4 Speed 26088 26088 Motor Mounting Band TR5868 17811 17811 Motor Mount Arms 10 10 DD Blower 3 per unit 26251 26251 Motor Run Capacitor 10 mfd...

Page 21: ...152B0801 21...

Page 22: ...94 20 Cleanout Pipe Cover 2 per unit 29162 29162 Cleanout Cap Gasket 2 per unit 240006333 240006333 21 Clean out Gasket Retainer 2 per unit 29161 29161 Cleanout Gasket 2 per unit 29163 29163 22 Air Fi...

Page 23: ...lower Motor 1 2 hp 4 Speed 26088 26088 Motor Mounting Band TR5868 17811 17811 Motor Mount Arms 10 10 DD Blower 3 per unit 26251 26251 Motor Run Capacitor 10 mfd 370 vac 27743 27743 Blower Base Feet 2...

Page 24: ...Contractor Contact Address Postal Code Telephone No After Hours No If different from Installation Contractor Service Tech Telephone No After Hours No Fuel Supplier Fuel Oil Supplier Contact Telephone...

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