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152B0801 

14

 

 

Appendix C 

Troubleshooting 

 

Problem Possible 

Cause 

Remedy 

Thermostat not calling for 

heat. 

Check thermostat and adjust. Also, check thermostat 

for accuracy; if it is a mercury switch type, it might be 

off level. 

No power to furnace. 

Check furnace switch, main electrical panel furnace 

fuse or circuit breaker. Also look for any other hand 

operated switch, such as an old poorly located furnace 

switch, which was not removed during furnace 

replacement. 

Thermostat faulty. 

Check reset button on protector relay. Remove 

thermostat wires from protector relay terminals T T. 

Place a jumper across T T. If furnace starts, replace 

thermostat, thermostat sub-base (if equipped), or both. 

Protector relay faulty. 

Check reset button on protector relay. Remove 

thermostat wires from protector relay terminals T T. 

Check for 24v across T T. If no voltage is present, 

check for 115v to protector relay. If 115v is present, 

replace protector relay. 

Photo Cell wiring shorted 

or room light leaking into 

into photo cell 

compartment 

Check photo cell (cad cell) wiring for short circuits. 

Also, check for room light leaking into cad cell 

compartment. Repair light leak if necessary. 

Furnace will not start. 

Open safety switch. 

Check for open limit or auxiliary limit, open door switch 

(if equipped). Also, check internal wiring connections; 

loose connectors, etc. 

No fuel oil. 

Check fuel oil supply. Check that all hand operated all 

fuel oil valves are in the open position. Fill oil storage 

tank if necessary. 

Clogged nozzle. 

Replace nozzle with high quality replacement. Use 

rating plate or Tables in Appendix A as a guide. 

Clogged oil filter. 

Replace oil tank filter or in-line filter if used. 

Low oil pump pressure. 

Connect pressure gauge to oil pump. Adjust pump 

pressure, or replace oil pump if necessary. Ensure that 

erratic pressure readings are not caused by defective 

fuel oil line. 

Air getting into fuel oil 

lines, or fuel oil line dirty, 

clogged, or in some 

manner defective. 

Check fuel oil lines. Replace any compression fittings 

found with high quality flared fittings. Check for any 

signs of oil leaks. Any oil leak is a potential source of air 

or contaminants. 

Furnace will not start 

without first pushing 

protector relay reset 

button. 
 
(Happens on 

frequent basis) 
 
 

Defective burner motor. 

Check burner motor. If burner motor is cutting out on 

over-load, determine why. Replace if necessary. 

Furnace starts, but 

cuts out requiring 

manually resetting 

the oil protector reset 

button. 

Photo Cell (Cad Cell) 

defective. 

If cad cell is dirty, clean it. (Determine why cad cell is 

getting dirty). If cad cell is poorly aimed, realign it. 

NOTE: The photo cell should have a resistance of 100K 

 in absence of light; a maximum of 1500 

 in the 

presence of light. Ensure that room light is not leaking 

into the cad cell compartment. 

Summary of Contents for O4LD-140A-16-R

Page 1: ...PROVINCIAL STATE AND FEDERAL CODES WHICH MAY DIFFER FROM THIS MANUAL Read this complete manual before beginning installation These instructions must be kept with the furnace for future reference FOR...

Page 2: ...ctions 5 10 Humidifier 5 11 Piping Installation 5 12 Oil Filter 6 13 Oil Burner Nozzles 6 14 Oil Burner Adjustment 6 15 Burner Electrodes 6 16 Burner Primary Control 6 17 Combustion Chamber 7 18 Circu...

Page 3: ...e should be carefully inspected for damage when being unpacked 2 HEAT LOSS The maximum hourly heat loss for each heated space shall be calculated in accordance with the procedures described in Manual...

Page 4: ...EY VENTING The flue pipe should be as short as possible with horizontal pipes sloping upward toward the chimney at a rate of one quarter inch to the foot The flue pipe should not be smaller in cross s...

Page 5: ...ansformers may be powered from the furnace circuit but should have their own controls Do not use the direct drive motor connections as a power source since there is a high risk of damaging the accesso...

Page 6: ...use dust will inevitably build up on the air moving components of the oil burner assembly This will result in decreased air supply with the potential result of soot building up in the flue gas passage...

Page 7: ...mping of the direct drive blower motor Selecting a lower blower speed may correct this problem Direct drive blower speeds are adjusted by changing the hot wires to the motor winding connections Please...

Page 8: ...off scale and soot from inside the drum and flue pipe The Flue Connector shall be removed to inspect and clean the flue pipe area To clean the radiator remove the round covers on the two pipes locate...

Page 9: ...readings from radiant heat could be observed The system temperature rise the difference in temperature between the supply air and return air should typically range between 65 F and 90 F To check the o...

Page 10: ...F AF65XN 1 00 80 A 100 PSIG 1 00 USGPH F3 2 in O4LD 140A 16 R AF65XN 0 65 80 A 100 PSIG 0 65 USGPH F3 2 in O4LD 140A 16 R AF65XN 0 75 80 A 100 PSIG 0 75 USGPH F3 2 in O4LD 140A 16 R AF65XN 0 85 80 A...

Page 11: ...ween the furnace flue outlet and draft regulator barometric damper Insert a stack thermometer and note the flue gas temperature The flue gases should be within a range of 350 F to 575 F If the flue ga...

Page 12: ...ces front and back for easier servicing Table A 3 General Dimensions Inches Cabinet Plenum Openings Flue Filter Furnace Model Width Depth Height Supply Gap Return Diameter Height Type Size Shipping We...

Page 13: ...152B0801 13 APPENDIX B WIRING...

Page 14: ...nal wiring connections loose connectors etc No fuel oil Check fuel oil supply Check that all hand operated all fuel oil valves are in the open position Fill oil storage tank if necessary Clogged nozzl...

Page 15: ...eased diameter Electrodes out of adjustment or defective Check electrode settings Check electrodes for dirt build up or cracks in porcelain Poor transformer high voltage connections or defective trans...

Page 16: ...ck thermostat heat anticipator setting against measured amperage draw Increase heat anticipator setting if necessary If the thermostat is being influenced by drafts sunlight duct work etc relocate to...

Page 17: ...ns of air movement around joints or seams Ensure that all safety devices and electrical components have been set for normal operation Ensure that all electrical connections are tight and that the wiri...

Page 18: ...152B0801 18 PARTS LISTS...

Page 19: ...r unit 21994 21994 20 Cleanout Pipe Cover 2 per unit 29162 29162 Cleanout Cap Gasket 2 per unit 240006333 240006333 21 Clean out Gasket Retainer 2 per unit 29161 29161 Cleanout Gasket 2 per unit 29163...

Page 20: ...15011 Blower Wheel G10 DD 26430 26430 Blower Motor 1 2 hp 4 Speed 26088 26088 Motor Mounting Band TR5868 17811 17811 Motor Mount Arms 10 10 DD Blower 3 per unit 26251 26251 Motor Run Capacitor 10 mfd...

Page 21: ...152B0801 21...

Page 22: ...94 20 Cleanout Pipe Cover 2 per unit 29162 29162 Cleanout Cap Gasket 2 per unit 240006333 240006333 21 Clean out Gasket Retainer 2 per unit 29161 29161 Cleanout Gasket 2 per unit 29163 29163 22 Air Fi...

Page 23: ...lower Motor 1 2 hp 4 Speed 26088 26088 Motor Mounting Band TR5868 17811 17811 Motor Mount Arms 10 10 DD Blower 3 per unit 26251 26251 Motor Run Capacitor 10 mfd 370 vac 27743 27743 Blower Base Feet 2...

Page 24: ...Contractor Contact Address Postal Code Telephone No After Hours No If different from Installation Contractor Service Tech Telephone No After Hours No Fuel Supplier Fuel Oil Supplier Contact Telephone...

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