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4

3.

Have a qualified serviceman inspect all
furnace components and field wiring and
clean and service heating system as
needed.  If this furnace was installed with
aluminum power supply wiring, have ser-
viceman periodically check all connections
to prevent possible equipment failure and/
or fire hazard.  Do not attempt any service
function yourself which requires opening
furnace control panel covers.

BEFORE YOU CALL A SERVICEMAN

1.

Make sure thermostat temperature selec-
tor is set above room temperature for heat-
ing or below room temperature for cooling.
If thermostat is equipped with heating/cool-
ing sub-base, make sure system switch
(see Figure 1, Item 2) is set to “HEAT” for
furnace operation or set to “COOL” for
optional air-conditioning operation.

2.

Check main household service panel to
see if appropriate circuit disconnect(s) for
appliance power supply is on.

3.

Refer to instructions under Before Operat-
ing System for pre-operation checks.

4.

Refer to instructions under Before Each
Heating Season for maintenance proce-
dures and recommended service checks.

5.

Refer to owner’s manual provided with
optional air conditioner or heat pump (if
installed) for service and maintenance.

NOTE:  All servicing of this heating appliance
other than the normal maintenance described in
this section must be done by authorized trained
service personnel.  Do not open the control
panels (see Figure 1, Item 1) at any time.

Please specify the complete model and serial
numbers shown on the furnace data label (see
Figure 1, Item 1) for all warranty service and
when ordering replacement parts or optional
equipment.  Refer to the replacement parts list
provided with the furnace for part numbers.

OPTIONAL AIR CONDITIONER
AND HEAT PUMP

Your E2 Series electric furnace is approved for
use with an optional central air conditioner or a
heat pump.  To adapt this heating appliance to
a “total comfort system,” contact your nearest
NORDYNE distributor.

Optional air conditioners and heat pumps are
listed by Underwriters’ Laboratories (UL) or
Environmental Testing Laboratories (ETL) and
certified by ARI and the Canadian Standards
Association (CSA), or Warnock Hersey or ETLC.
These cooling systems include energy-saving
components to provide maximum cooling per-
formance at electrical energy usage levels es-
tablished by federal standards. Refer to the
operation instruction label on your furnace for
the optional air conditioning equipment approved
for your heating appliance.

SECTION 2.
INSTALLER INFORMATION

GENERAL

These instructions and specifications are pri-
marily intended to assist qualified individuals
experienced in the proper installation of home
heating and air conditioning appliances.  Some
local codes require licensed personnel for the
installation and service of this type of equip-
ment.  Approved installation, operation, and
maintenance of this central heating system
appliance must be in accordance with the listed
specifications contained in these instructions
and other documents supplied with the furnace
and/or optional air conditioning equipment.  Refer
to local authorities having jurisdiction for further
information.

Before beginning installation, read these in-
structions thoroughly.  Follow all warnings and
cautions in the instructions and on the unit.

Improper installation, service adjustment, or
maintenance can cause explosion, fire, electri-
cal shock or other conditions which may result in
personal injury or property damage.  Unless
otherwise noted in these instructions, use only
factory-authorized kits and accessories when
modifying this product.

Overview of E2 Furnace

E2E(-) Series electric furnaces are available in
two models. E2EH models are equipped with
the standard two-speed blower. E2EH models
can be easily converted for use with NORDYNE
split-system air conditioners and heat pumps.
E2EB models are air-conditioning ready; that is,
they are equipped with a multi-speed (four-
speed) blower, blower relay, and cabinet insula-
tion kit. See Table 3 for cooling and heat pump
availability with factory installed blower.

Summary of Contents for E2 Series

Page 1: ...ed dealer or service agency To avoid personal injury or property damage ask a service technician to inspect the furnace and to replace any part of the control system which has been under water SECTION 1 OWNER INFORMATION OPERATING INSTRUCTIONS Before Operating System Before operating your heating cooling system see Figure 1 make sure that Control panel covers are closed Blower and or relay control...

Page 2: ...010 H A Product Type E Electric Furnace Generation 2 Second Series Product Identifier EH Heat Only EB A C Blower Equipped Options A A C Ready Electrical Code H 240 1 60 Primary Capacity 010 10 kw 012 12 kw 015 15 kw 017 17 kw 020 20 kw 023 23 kw Figure 1 Furnace Parts Identification Model Identification 10 20 30 50 60 70 80 90 SYSTEM HEAT OFF COOL VENTILATE ON AUTO Temperature Selector Temperature...

Page 3: ...tribution 1 On a typical day set thermostat selector to desired comfort level and operate system for several hours with all air registers open 2 With system on check temperature in all rooms 3 Partially close registers in rooms that are too warm in heating mode or too cool in cooling mode and in rooms that are infre quently occupied 4 Re check room temperature and adjust registers as needed To Shu...

Page 4: ...rest NORDYNE distributor Optional air conditioners and heat pumps are listed by Underwriters Laboratories UL or Environmental Testing Laboratories ETL and certified by ARI and the Canadian Standards Association CSA orWarnockHerseyorETLC These cooling systems include energy saving components to provide maximum cooling per formance at electrical energy usage levels es tablished by federal standards ...

Page 5: ...uct system must be in accordance with one or more of the following codes HUD MANUFACTURED HOME CON STRUCTION AND SAFETY STANDARD Title 24 Part 3280 American National Standards ANSI A119 11 C1 NFPA 7 National Electrical Code CANADIANSTANDARDS C S A Z240 6 1 and Z240 9 1 Table 1 Miscellaneous Listings Installation Requirements Listing agency s May vary by model check the unit data label for applicab...

Page 6: ...ation of 200 or less Noncombustible pans having 1 upturned flanges must be located beneath openings in a floor return duct system Wiring materials located in return duct sys tem must conform to NEC Article 300 22 c Gas piping must not run in or through return air duct system If return air opening is located below top of furnace a minimum clearance must be pro vided between opening and furnace see ...

Page 7: ...pflow Stand Filters one obtained from furnace 23 3 4 603 mm 20 508 mm 14 357 mm 20 508 mm Cabinet Insulation 5 Coil Cabinet 23 3 4 603 mm 29 737 mm NOTE See Table 2 for descriptions and notes Figure 2 Optional Accessories 1 2 3 4 7 8 27 686 mm 29 737 mm 20 508 mm 23 3 4 603 mm Item Number See Fig 1 Description 1 4 Speed Blower 4 Ton See Notes 1 5 5 Ton See Note 1 2 A C H P Relay Control See Note 1...

Page 8: ... 000 53 000 57 000 70 000 75 000 Watts Total kw Heating Elements and Blower 10 4 12 0 15 4 16 6 20 4 22 0 Supply Voltage Heating Elements No Total kw 2 10 0 2 11 6 3 15 0 3 16 2 4 20 0 4 21 6 Blower Wheel Size 10 5 Dia 8 Wide Motor Speeds H P Rating Amps 2 Speed 1 5 Hp 2 0 Amps Test ESP in w c Max Optional Cooling Available with factory installed blower 2 0 3 0 ton see note 3 Optional Heat Pump Av...

Page 9: ...imension of floor cavity To maximize air delivery remove reducer C in Figure 4 to obtain largest open area that will fit duct floor construction NOTE Plenum connectors may be installed in any one of four positions TYPICAL INSTALLATION OF DOWNFLOW SYSTEMS The following steps describe installation in structions for an under the floor supply duct system with a return air system that can be either non...

Page 10: ...h optional coil housing see coil cabinet instructions for specific filtering methods Filtering Methods Ducted Return Air 1 Without optional coil housing install a filter with a minimum unrestricted medium area of 324 square inches in the duct above the coil that is accessible for monthly cleaning or replacement by home owner 2 With optional coil housing install a filter with a minimum unrestricted...

Page 11: ...ntrance supply open ing dimensions may be adjusted 1 2 Rear Wall Secure Plenum Connector Mtg Plate With 2 Flat Head Screws or Nails At Dimpled Locations Refrigerant Line Opening Supply Air Duct Mounting Plate Plenum Bend Connector Tabs Under Duct Opening Figure 7 Rear Mounting Plate Installing Plenum Connector NOTE The plenum connector is designed for use on ducts down to 12 wide On typical ducts ...

Page 12: ...method ensuring that the plenum is se cure and sealed to the duct see Figure 10 2 Tape duct flap edges with an approved tape for a leak free joint Method C 1 Score and cut top of metal duct as indicated in Figure11 Step1orStep2 IfusingStep1 also cut out metal from the shaded area A 2 Fold the duct flap B up see Figure 11 Step 3 3 At the front to back of duct run see Figure Staple Folded Duct Flap ...

Page 13: ...ns the return air grille mounting frame is not used since the fur nace is located inside the closet see Figure 13 1 Cut return air opening in desired position in door or wall preferably above top of fur nace Refer to Table 1 for return air opening requirements 2 Insert four fasteners securing grille to door or wall Furnace Installation 1 Install 240V supply circuit s and 24V wir ing to closet or a...

Page 14: ...and wall mount grille For ducted systems with air conditioners or heat pumps the following op tional equipment is recommended coil cabinet and upflow duct connector NOTE Refer to the instructions supplied with any additional accessories for further installa tion details Filtering Methods Non Ducted Return Air 1 Withoutoptionalupflowstand seeFigure16 install a filter with a minimum unrestricted med...

Page 15: ...turnAirSystem Ducted 1 Prepare Floor Opening s a Mark floor opening s as shown in Figure 17 Provide minimum clearances at rear and left side walls of closet for installation of furnace and wiring b Cut floor opening on outside edge of markedlinesothatopeningisslightlylarger than area marked c Additional provisions may be necessary for optional air conditioning if refrigerant lines are installed ot...

Page 16: ... 3 4 604 mm 3 4 20 mm 20 508 mm 17 1 2 445 mm 14 356 mm 5 3 4 147 mm 3 1 8 80 mm 3 73 mm Furnace Outer Door For Optional A C Or H P REAR WALL OF ENCLOSURE CENTER LINE Furnace Outline 18 5 8 474 mm Figure 17 Upflow Floor Cutout Locations nominal dimensions 015 017 020 and 023 models are factory wired for dual branch supply circuit Single branch circuit can be used by installing optional single circ...

Page 17: ...g lug s provided One ground is required for each supply circuit used Figure 18 Installation of Optional Single Circuit Adaptor Kit Figure 19 Installation of Supply Service Wires WARNING To avoid personal injury or property damage make certain that the motor leads cannot come into contact with non insulatedmetalcomponentsofthe unit Selecting Blower Speed See Table 5 for the lowest speed approved fo...

Page 18: ...s recommended to provide for future addition of a heat cool thermostat 1 Install the 24V control circuit cable through plastic bushing at either side of furnace a For models without a relay box connect wires to furnace at blower plug pigtails see wiring diagrams Secure all connections with wire nuts b For units with a relay box installed make wiring connections at relay box low voltage terminal bo...

Page 19: ...26 10 10 017 Single 71 3 90 89 3 8 Dual A 48 8 60 61 6 10 B 22 5 30 28 10 10 020 Single 87 1 125 109 2 6 Dual A 45 5 60 57 6 10 B 41 7 60 52 6 10 023 Single 93 8 125 117 1 6 Dual A 45 5 60 57 6 10 B 48 3 60 60 6 10 2 Wire system max wire lengths 24 Ga 55 22 Ga 90 20 Ga 140 18 Ga 225 4 or more Wire system max wire lengths 24 Ga 25 22 Ga 45 20 Ga 70 18 Ga 110 Table 6 Electrical Specifications Table ...

Page 20: ...R SPEED SELECTOR LEADS See Note 7 BROWN VIOLET FUSE Legend IFM Fan Motor CB Circuit Breaker E Heater Element IFS Fan Switch Seq Sequencer IFR Fan Relay LS Limit Switch Fan Plug Control Plug NOTES 1 See unit data label for recommended supply wire sizes 2 Thermostat anticipator setting 0 20 Amps 3 Tochangeblowerspeedsonunitswithoutarelayboxrefer to installation instructions 4 Refer to furnace and or...

Page 21: ...ED BLACK M2 M1 M4 M3 BLACK SEQUENCER LIMIT 4 2 3 1 1 1 2 2 3 3 4 4 5 5 6 6 1 2 3 4 5 6 1 2 3 4 5 6 BLOWER SPEED SELECTOR LEADS See Note 7 BROWN VIOLET FUSE Figure 21 E2EH 012 Wiring Diagrams NOTES 1 See unit data label for recommended supply wire sizes 2 Thermostat anticipator setting 0 20 Amps 3 Tochangeblowerspeedsonunitswithoutarelayboxrefer to installation instructions 4 Refer to furnace and o...

Page 22: ...A CB B CB B IFS Transformer LS Bottom 5 0 5 4 Top 10 0 10 8 H 1 2 3 4 5 Red Yellow Blue E Seq 1 IFS Seq 2 LS Seq 2 Seq 1 24V Red Pig Tail White Pig Tail 2 4 6 Black Grey Org 3 See Note 7 Grey Pig Tail E Fuse Legend IFM Fan Motor CB Circuit Breaker E Heater Element IFS Fan Switch Seq Sequencer IFR Fan Relay LS Limit Switch Fan Plug Control Plug NOTES 1 See unit data label for recommended supply wir...

Page 23: ...nit data label for recommended supply wire sizes 2 Thermostat anticipator setting 0 40 Amps 3 Tochangeblowerspeedsonunitswithoutarelayboxrefer to installation instructions 4 Refer to furnace and or relay box installation for thermo stat connections 5 If any wire in this unit is to be replaced it must be replaced with 105 C thermoplastic copper wire of the same gauge 6 Not suitable for use on syste...

Page 24: ...3 1 1 2 3 4 5 6 60A ON OFF Circuit A Line Voltage GRD Ground Supply CIRCUIT BREAKER BLOWER SPEED SELECTOR LEADS See Note 7 BLACK FUSE VIOLET Legend IFM Fan Motor CB Circuit Breaker E Heater Element Seq Sequencer IFR Fan Relay LS Limit Switch Fan Plug Control Plug NOTES 1 See unit data label for recommended supply wire sizes 2 Thermostat anticipator setting 0 20 Amps 3 Tochangeblowerspeedsonunitswi...

Page 25: ...B CB B Transformer LS Top 11 6 ML MH 1 2 3 4 5 IFR Red Yellow Blue E IFR Seq 1 24V Red Pig Tail White Pig Tail IFR Green Pig Tail Grey Pig Tail 2 4 3 5 6 Black Grey Org Red Jumper Wire See note 8 E Fuse Legend IFM Fan Motor CB Circuit Breaker E Heater Element Seq Sequencer IFR Fan Relay LS Limit Switch Fan Plug Control Plug NOTES 1 See unit data label for recommended supply wire sizes 2 Thermostat...

Page 26: ...l for recommended supply wire sizes 2 Thermostat anticipator setting 0 40 Amps 3 Tochangeblowerspeedsonunitswithoutarelayboxrefer to installation instructions 4 Refer to furnace and or relay box installation for thermo stat connections 5 If any wire in this unit is to be replaced it must be replaced with 105 C thermoplastic copper wire of the same gauge 6 Not suitable for use on systems exceeding ...

Page 27: ...4 5 IFR Red Yellow Blue E E Seq 1 IFR Seq 2 Seq 2 LS Seq 2 Seq 1 24V Red Pig Tail White Pig Tail IFR Green Pig Tail Grey Pig Tail 4 2 3 5 6 Black Grey Org Red Jumper Wire See note 8 Fuse Figure 27 E2EB 020 023 Wiring Diagrams WARNING Switch circuit breakers to the OFF position beore servicing the furnace NOTES 1 See unit data label for recommended supply wire sizes 2 Thermostat anticipator setting...

Page 28: ...trol Plug 6 pin matrix Heat Pump Thermostat Wire nuts E2EB FURNACE Control Plug 6 pin matrix 2 WireThermostat Wire nuts Figure 28 E2EB Thermostat Connection St Louis MO 707716C Replaces707716B Specifications and illustrations subject to change without notice and without incurring obligations PrintedinU S A 01 00 INSTALLER Do Not Discard These Instructions After completing the installation return t...

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