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4

SAFETY INFORMATION

Safety markings are used frequently throughout this 

manual to designate a degree or level of seriousness and 
should not be ignored. 

WARNING

 indicates a potentially 

hazardous situation that if not avoided, could result in 
personal injury or death. 

CAUTION

 indicates a potentially 

hazardous situation that if not avoided, may result in minor 
or moderate injury or property damage.

 WARNING:

The safety information listed below must be 
followed during the installation, service, and 
operation of this furnace. Failure to follow safety 
recommendations could result in possible 
damage to the equipment, serious per

sonal 

injury or death.

•  Use only with type of gas approved for this furnace. 

Refer to the furnace rating plate.

•  Install this furnace only in a location and position as 

specifi ed in Table 1 (page 23).

•  Provide adequate combustion and ventilation air to the 

furnace space as specifi ed on Pages 6 - 8.

•  Combustion products must be discharged outdoors. 

Connect this furnace to an approved vent system only, 
as specifi ed on Pages 12 - 13.

•  Never test for gas leaks with an open fl ame.  Use  a 

commercially available soap solution to check all 
connections (Page 15).

•  This furnace is designed to operate with a maximum 

external pressure rise of 0.5 inches of water column. 
Consult Tables 2 and 3 (pages 26 - 28), and the rating 
plate for the proper circulating air fl ow and temperature 
rise. It is important that the duct system be designed to 
handle the desired fl ow rate and temperature rise. An 
improperly designed duct system can result in nuisance 
shutdowns, and comfort or noise issues.

•  When supply ducts carry air circulated by the furnace 

to areas outside the space containing the furnace, the 
return air shall also be handled by duct(s) sealed to 
the furnace casing and terminating outside the space 
containing the furnace.

•  This furnace may be used for temporary heating of 

buildings or structures under construction. See the 
guidelines listed on page 5.

• A 

gas-fi red furnace for installation in a residential garage 

must be installed as specifi ed on Page 6.

REQUIREMENTS and CODES

This furnace must be installed in accordance with 
these instructions, all applicable local building codes 
and the current revision of the National Fuel Gas Code 
(NFPA54/ANSI Z223.1) or the Natural Gas and Propane 
Installation Code, CAN/CGA B149.1.

Additional codes listed below are for reference purposes 
only and do not necessarily have jurisdiction over local or 
state codes. Always consult with local authorities before 
installing any gas appliance.

Combustion and Ventilation Air

•  US: National Fuel Gas Code (NFGC), Air for Combustion 

and Ventilation

•  CANADA: Natural Gas and Propane Installation Codes 

(NSCNGPIC), Venting Systems and Air Supply for 
Appliances

Duct Systems

•  US and CANADA: Air Conditioning Contractors 

Association (ACCA) Manual D, Sheet Metal and 
Air Conditioning Contractors National Association 
(SMACNA), or American Society of Heating, 
Refrigeration, and Air Conditioning Engineers 
(ASHRAE) Fundamentals Handbook

Electrical Connections

•  US: National Electrical Code (NEC) ANSI/NFPA 70

•  CANADA: Canadian Electrical Code CSA C22.1

Gas Piping and Gas Pipe Pressure Testing

•  US: NFGC and National Plumbing Codes

• CANADA: 

NSCNGPIC

General Installation

•  US: Current edition of the NFGC and the NFPA 90B. For 

copies, contact the National Fire Protection Association 
Inc., Batterymarch Park, Quincy, MA 02269; or American 
Gas Association, 400 N. Capitol, N.W., Washington DC 
20001 or www.NFPA.org

•  CANADA: NSCNGPIC. For a copy, contact Standard 

Sales, CSA International, 178 Rexdale Boulevard, 
Etobicoke (Toronto), Ontario, M9W 1R3 Canada

Safety

•  US: (NFGC) NFPA 54–1999/ANSI Z223.1 and the 

Installation Standards, Warm Air Heating and Air 
Conditioning Systems ANSI/NFPA 90B.

•  CANADA: CAN/CGA-B149.1 and .2–M00 National 

Standard of Canada. (NSCNGPIC)

Summary of Contents for 045C-23ASA

Page 1: ...future reference GAS FURNACES Single Stage High Efficiency Furnaces Installation Instructions SA Upflow Horizontal Model SK Downflow Model 80 AFUE DO NOT DESTROY KEEP IN A SAFE PLACE FOR FUTURE REFERE...

Page 2: ...n Air Inlet 9 Bottom Return Air Inlet 9 Horizontal Installation 9 Bottom Panel Removal 10 Downflow Installation 10 Installation on a Concrete Slab 10 VENTING REQUIREMENTS 12 Category I Venting 12 Hori...

Page 3: ...naces 24 Figure 16 Downflow Furnaces 25 Airflow Data 26 Table 2 Upflow Horizontal Gas Furnaces 26 Table 3 Downflow Gas Furnaces 28 Electrical Information 29 Table 4 Wire length and Voltage Specs 29 Ta...

Page 4: ...ting outside the space containing the furnace This furnace may be used for temporary heating of buildings or structures under construction See the guidelines listed on page 5 Agas firedfurnaceforinsta...

Page 5: ...equires redundant inspections Serial numbers for furnaces used during construction must be submitted in writing fax and email also acceptable This information will be used to track the long term affec...

Page 6: ...ance from the front of the unit is 36 inches The need to provide clearance for access to panels or doors may require clearance distances over and above the requirements COMBUSTION AIR REQUIREMENTS Gen...

Page 7: ...ppliance input The openings shall exchange directly or by ducts with the outdoor spaces crawl or attic that freely exchange with the outdoors Figure 3 Figure 3 Combustion Air Drawn from a Crawl Space...

Page 8: ...sq In 6 inches 140 000 35 sq In 7 inches 160 000 40 sq In 8 inches Furnace 12 Max Water Heater Vent or Chimney NOTES Each opening must be at least 100 sq in or 1 sq in per 1 000 Btuh of total input ra...

Page 9: ...nstalled horizontally in an attic basement crawl space or alcove Figure 6 It can also be suspended from a ceiling in a basement or utility room in either a right to left airflow or left to right airfl...

Page 10: ...built cased air conditioning coil However the plenum attached to the coil casing must be installed so that its surfaces are at least 1 from combustible construction Installation on a concrete slab 1 C...

Page 11: ...en the space in which the appliance s connected to the venting system are located and other spaces of the building 4 Close fireplace dampers 5 Turn on clothes dryers and any appliance not connected to...

Page 12: ...ventingsystemwillneed to be modified to comply with NFGC or local codes The venting system should be designed to have the minimum number of elbows or turns All horizontal runs shall slope upwards from...

Page 13: ...uding carbon monoxide poisoning that could result in personal injury or death All return ductwork must be secured to the furnace with sheet metal screws For installations in confined spaces all return...

Page 14: ...work may be connected to the left side right side or bottom The bottom panel Figure 15 page 24 must be installed for left or right return air NOTE Do not use the back of the furnace for return air Sid...

Page 15: ...o avoid unwanted noise and or damage to the furnace A typical gas service hookup is shown in Figure 11 Leak Check WARNING FIRE OR EXPLOSION HAZARD Never test for gas leaks with an open flame Check all...

Page 16: ...ecessaryforhigh altitude installation may only be accomplished with factory supplied orifices Do not attempt to drill out orifices in the field Improperly drilled orifices may cause fire explosion car...

Page 17: ...tor for the proper upgrade motor kit IMPORTANTNOTE Settheheatanticipatoraccording to the instructions supplied by the thermostat manufacturer To determine the heat anticipator setting 1 Add the curren...

Page 18: ...s on the terminal strip of the circuit board Verify the gas line service pressure does not exceed 10 0 inches of W C and is not less than 4 5 inches W C for natural gas For LP gas the line service pre...

Page 19: ...er to avoid false readings 2 Adjust all registers and duct dampers to the desired positionandrunthefurnacefor10to15minutesbefore taking any temperature readings The temperature rise is the difference...

Page 20: ...ir Limit Switch Note A properly functioning limit switch should turn off the gas valve when the return is blocked time depends on how well the return air is blocked The circulating air and combustion...

Page 21: ...that they were removed 12 Follow the lighting instructions found on the furnace door to return the furnace to operation Verify proper operation after servicing Cleaning Of Flue Passages If the flue p...

Page 22: ...of combustion products into the living space can create potentially hazardous conditions including carbon monoxide poisoning that could result in personal injury or death Check the vent pipe and or ch...

Page 23: ...Right Side 0 In Vent 1 In Back 0 In Top 1 In Front 4 In These are the listed clearances to combustible materials Allow 24 in minimum clearance for servicing Recommended clearance is 36 in The furnace...

Page 24: ...r N Dimensions shown in Inches Figure 15 SA 80 High Efficiency Upflow Horizontal Furnaces D 23 A 23 28 34 15 1 25 1 X 3 HOLE FOR GAS C 19 B 23 22 21 22 29 22 25 1 X 3 X 45 HOLE FOR GAS 4 KNOCKOUTS BOT...

Page 25: ...B FRONT BRACE 7 RIGHT SIDE LEFT SIDE BOTTOM VIEW FLANGES TOP VIEW 19 ACCEPTS 4 TYPE B VENT PIPE Figure 16 SK 80 High Efficiency Downflow Furnaces SK Model s Dimension A Dimension B Dimension C Dimensi...

Page 26: ...685 32 1 645 32 1 590 34 1 550 34 1 485 36 1 415 38 Med High 1 400 38 1 360 39 1 340 40 1 310 41 1 275 42 1 245 43 1 190 45 1 125 47 Med Low 1 235 43 1 215 44 1 180 45 1 155 46 1 130 47 1 100 48 1 060...

Page 27: ...65 1 175 68 SA108 35C Side Return 108 000 High 2 295 35 2 235 36 2 180 37 2 110 38 2 050 39 1 975 41 1 900 42 1 810 44 Med High 2 130 38 2 075 39 2 035 39 1 970 41 1 915 42 1 845 43 1 765 45 1 675 48...

Page 28: ...60 43 1 520 44 1 475 45 Med High 1 330 50 1 315 51 1 300 51 1 280 52 1 255 53 1 230 54 1 200 56 1 150 58 Med Low 1 180 56 1 165 57 1 150 58 1 135 59 1 115 60 1 090 61 1 060 63 1 010 66 Low 940 71 925...

Page 29: ...103 9 0 14 15 126 45D 126 000 24 115 60 1 127 103 15 2 12 30 NOTES can be C or N Time delay fuses or HACR type circuit breakers are required Thermostat Wire Gauge Recommended Thermostat Wire Length 2...

Page 30: ...K BLACK BLACK BLUE BLUE BLUE BLUE BLUE ORANGE BLUE GREEN BLUE BLACK BLACK WHITE BLACK WHITE WD 710731 C FIELD WIRING LEGEND LOW VOLTAGE HIGH VOLTAGE For 80 and 90 Single Stage Furnaces SINGLE STAGE TH...

Page 31: ...176 353 48 75 375 750 104 35 173 346 50 72 360 720 106 34 170 340 52 69 346 692 108 33 167 333 54 67 333 667 110 33 164 327 56 64 321 643 112 32 161 321 58 62 310 621 114 32 158 316 60 60 300 600 116...

Page 32: ...HIGH HIGH Table 9 Natural Gas Heating Values Table 8 High Altitude Deration Chart for Propane Gas PROPANE GAS ALTITUDE ABOVE SEA LEVEL INPUT BTU 45 000 54 000 72 000 90 000 108 000 126 000 0 to 1 999...

Page 33: ...LD PRESSURE 9 000 to 9 999 FT 51 49 49 49 49 49 ORIFICE SIZE 2 6 2 8 2 8 2 8 2 8 2 8 MANIFOLD PRESSURE Table 11 High Altitude Deration Chart for Natural Gas Low Heating Value NATURAL GAS LOW HEATING V...

Page 34: ...34...

Page 35: ...OW ML MH HIGH EAC L1 XFMR HUM 24V L1A 5 NEUTRALS 2 6 3 4 1 7 8 9 5 2 6 3 4 1 FAN 8 4 7 3 11 1 9 10 13 12 2 5 6 ITEM COMPONENT NAME 1 Blower Assembly 2 Blower Door Switch 3 Burner Assembly 4 Combustion...

Page 36: ...esh air supply for combustion and ventilation YES NO Installation Altitude ____________________ FT Deration Percentage ___________________ Furnace Input _______________________ Btuh Supply Air Tempera...

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