Nordson MicroMax 1 Manual Download Page 11 | Manualshive

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E

2013 Nordson Corporation

All rights reserved

S1EN-03-[SF-Powder]-6

Section 1

Safety

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Summary of Contents for MicroMax 1

Page 1: ...Nordson MicroMax Booth Manual Spray Booth Manual P N 768635_11 English Issued 11 17 Keep for future reference NORDSON UK LTD D STOCKPORT...

Page 2: ...Smart Gun Solder Plus Spectrum Speed Coat Spraymelt Spray Squirt Super Squirt SureBead Sure Clean Sure Coat Sure Max Sure Wrap Tela Therm Tip Seal Tracking Plus TRAK Trends Tribomatic TrueBlue TrueCoa...

Page 3: ......

Page 4: ......

Page 5: ...e 1 1 4 Regulations and Approvals 1 1 5 Personal Safety 1 2 6 Fire Safety 1 3 7 Action in the Event of a Malfunction 1 4 8 Disposal 1 4 1 Intended Use 2 1 2 Features 2 2 1 Transport 3 1 2 Unpacking 3...

Page 6: ...ly Replacement 5 4 5 Cartridge Replacement 5 4 1 Important Hints for Troubleshooting 6 1 1 Introduction 7 1 Using the Illustrated Parts List 7 1 MicroMax 1 Illustration 7 2 MicroMax 2 Illustration 7 3...

Page 7: ...4 8 MicroMax 4 Dimensions 8 4 9 MicroMax 5 Dimensions 8 5 10 MicroMax 7 16 Module Dimensions 8 5 11 MicroMax 7 Dimensions 8 6 12 MicroMax 8 Dimensions 8 6 13 MicroMax 9 Dimensions 8 7 14 MicroMax 10...

Page 8: ...Table of Contents IV E 2017 Nordson Corporation All rights reserved MicroMax Issued 11 17 P N 768635_11...

Page 9: ...stalling your new equipment please read this manual It is your guide to safe installation productive operation and effective maintenance We recommend that you keep the manual available for future refe...

Page 10: ...O 2 Introduction E 2013 Nordson Corporation All rights reserved MicroMax Issued 12 13 STOCKCONG_EN_A 1299...

Page 11: ...E 2013 Nordson Corporation All rights reserved S1EN 03 SF Powder 6 Section 1 Safety...

Page 12: ...Safety 1 0 E 2013 Nordson Corporation All rights reserved Issued 10 98 S1EN 03 SF Powder 6...

Page 13: ...evant safety rules and regulations and are physically capable of performing their assigned tasks Use of Nordson equipment in ways other than those described in the documentation supplied with the equi...

Page 14: ...re servicing electrical equipment S While operating manual electrostatic spray guns make sure you are grounded Wear electrically conductive gloves or a grounding strap connected to the gun handle or o...

Page 15: ...ions of volatile materials or vapors Refer to local codes or your material MSDS for guidance S Do not disconnect live electrical circuits while working with flammable materials Shut off power at a dis...

Page 16: ...ediately and perform the following steps S Disconnect and lock out electrical power Close pneumatic shutoff valves and relieve pressures S Identify the reason for the malfunction and correct it before...

Page 17: ...E 2013 Nordson Corporation All rights reserved MicroMax Issued 12 13 P N 768635_11 Section 2 Description...

Page 18: ...Description 2 0 E 2013 Nordson Corporation All rights reserved MicroMax Issued 12 13 P N 768635_11...

Page 19: ...oMax Issued 12 13 P N 768635_11 Section 2 Description Free standing ductless booth with built in cartridge recovery system for manual powder coating useable as either multi colour non recovery or dedi...

Page 20: ...tegral sieve powder feed hopper within the base of the booth for single colour use only on MicroMax 1 5 S Fluorescent light in the booth canopy roof not available on MicroMax 5 S Manual gun electrical...

Page 21: ...E 2013 Nordson Corporation All rights reserved MicroMax Issued 12 13 P N 768635_11 Section 3 Installation...

Page 22: ...Installation 3 0 E 2013 Nordson Corporation All rights reserved MicroMax Issued 12 13 P N 768635_11...

Page 23: ...on for dimensions and weights Protect the unit from exposure to humidity dust and vibrations Carefully unpack the unit to avoid damaging it Check for damage caused during transport Save packing materi...

Page 24: ...8 seconds 5 Check operation of the airflow switch This is used to interlock the application equipment supply and should only be on when the fan is running 6 Set all regulators to zero ensure that the...

Page 25: ...he fan running in the wrong direction it will deliver approximately 40 of its rated air volume Correct by reversing any two leads on the load side of the fan motor starter Check operation of solenoid...

Page 26: ...Installation 3 4 E 2013 Nordson Corporation All rights reserved MicroMax Issued 12 13 P N 768635_11...

Page 27: ...E 2013 Nordson Corporation All rights reserved MicroMax Issued 12 13 P N 768635_11 Section 4 Operation...

Page 28: ...Operation 4 0 E 2013 Nordson Corporation All rights reserved MicroMax Issued 12 13 P N 768635_11...

Page 29: ...pment in accordance with the manufacturers instructions WARNING Always ensure when cleaning the booth or application equipment that the fan is running and appropriate Personal Protective Equipment is...

Page 30: ...Operation 4 2 E 2013 Nordson Corporation All rights reserved MicroMax Issued 12 13 P N 768635_11...

Page 31: ...E 2013 Nordson Corporation All rights reserved MicroMax Issued 12 13 P N 768635_11 Section 5 Maintenance...

Page 32: ...Maintenance 5 0 E 2013 Nordson Corporation All rights reserved MicroMax Issued 12 13 P N 768635_11...

Page 33: ...ation of any powder transfer systems S At Least every hour press the filter cleaning pulse button located on the main control panel S Every four 4 hours with the fan operating clean the booth interior...

Page 34: ...of powder leakage may be due to the cartridge seal leaking Tighten up the cartridge after ensuring seal integrity S Cartridges and final filters cannot be manually cleaned but must be replaced S On un...

Page 35: ...er by unbolting all the fixings To remove the plenum it may be necessary to use a larger screwdriver to lever the plenum from the hopper 6 Discard the damaged fluidising plate 7 Check the fitting of t...

Page 36: ...the suspect valve and inspect and replace if necessary 7 Turn on supplies and test 8 Replace the access panel at the rear of the booth WARNING Ensure Personal Protective Equipment is worn while carry...

Page 37: ...E 2013 Nordson Corporation All rights reserved MicroMax Issued 12 13 P N 768635_11 Section 6 Troubleshooting...

Page 38: ...Troubleshooting 6 0 E 2013 Nordson Corporation All rights reserved MicroMax Issued 12 13 P N 768635_11...

Page 39: ...a given fault Obvious causes of malfunction such as broken wires missing fasteners etc should be noted during visual inspections and corrected immediately The unit does not contain any user serviceab...

Page 40: ...ot clean Manually run cleaning sequence for thirty 30 minutes Low pulse pressure Set pressure at 4 5 bar Cleaning valve fault Repair or replace Powder escaping Cartridge leak Check cartridge seal Tigh...

Page 41: ...E 2013 Nordson Corporation All rights reserved MicroMax Issued 12 13 P N 768635_11 Section 7 Parts...

Page 42: ...Parts 7 0 E 2013 Nordson Corporation All rights reserved MicroMax Issued 12 13 P N 768635_11...

Page 43: ...on column gives the part name as well as its dimensions and other characteristics when appropriate Indentions show the relationships between assemblies subassemblies and parts Item Part Description Qu...

Page 44: ...Parts 7 2 E 2013 Nordson Corporation All rights reserved MicroMax Issued 12 13 P N 768635_11 Front View Side View Rear View Plan View 1 2 3 4 5 6 8 7 2off MicroMax 1 Illustration...

Page 45: ...Parts 7 3 E 2013 Nordson Corporation All rights reserved MicroMax Issued 12 13 P N 768635_11 Plan View Front View Side View 1 2 3 4 5 6 7 8 3off MicroMax 2 Illustration...

Page 46: ...Parts 7 4 E 2013 Nordson Corporation All rights reserved MicroMax Issued 12 13 P N 768635_11 Side View End View Plan View 3 1 2 4 5 6 2off 2off 2off 7 8 6off MicroMax 3 3A 17 Illustration...

Page 47: ...Parts 7 5 E 2013 Nordson Corporation All rights reserved MicroMax Issued 12 13 P N 768635_11 Front View Side View End View MicroMax 4 Illustration...

Page 48: ...Parts 7 6 E 2013 Nordson Corporation All rights reserved MicroMax Issued 12 13 P N 768635_11 Front View Side View Plan View MicroMax 5 Illustration...

Page 49: ...Booth Assembly 1 768 781 MicroMax X 5 Booth Assembly c w Auto Pulsing 1 768 775 MicroMax 17 Booth Assembly 1 768 793 MicroMax X 17 Booth Assembly c w Auto Pulsing 1 1 S Fan Assembly 1 2 768 733 S PRE...

Page 50: ...Parts 7 8 E 2013 Nordson Corporation All rights reserved MicroMax Issued 12 13 P N 768635_11 Plan View Front View Side View MicroMax 6 Module Illustration Used on MicroMax 7 16...

Page 51: ...g 1 768 764 MicroMax 12 Booth Assembly 1 768 788 MicroMax X 12 Booth Assembly c w Auto Pulsing 1 768 765 MicroMax 13 Booth Assembly 1 768 789 MicroMax X 13 Booth Assembly c w Auto Pulsing 1 768 766 Mi...

Page 52: ...icroMax NOTE A 1 768 732 S Sieve frame MicroMax 1 2 768 729 S Fluid bed MicroMax 1 3 163 556 S Mount pump Not Included 1 4 768 731 S Seal Sieve MicroMax 3m 5 768 756 S Vibrator MicroMax 1 NS 376 507 S...

Page 53: ...E 2013 Nordson Corporation All rights reserved MicroMax Issued 12 13 P N 768635_11 Section 8 Specifications...

Page 54: ...Specifications 8 0 E 2013 Nordson Corporation All rights reserved MicroMax Issued 12 13 P N 768635_11...

Page 55: ...Power kW 2 2 2 2 2 x 2 2 2 x 2 2 2 x 2 2 M3 hr 5600 5600 11200 11200 11200 Micro 11 Micro 12 Micro 13 Micro 14 Micro 15 Power kW 3 x 2 2 3 x 2 2 3 x 2 2 4 x 2 2 4 x 2 2 M3 hr 16800 16800 16800 22400...

Page 56: ...rox shipping 2100 2100 2000 2500 2500 Micro 16 Micro 17 Weight kg approx shipping 2500 2500 The weights above do not include the control panel NOTE All weight specification above are identical for the...

Page 57: ...sued 12 13 P N 768635_11 Overall Height 2700 1028 Overall Width 1500 Inc Control Panel 1200 450 Overall Depth 1530 960 570 1250 600 1080 Overall Height 2800 Overall Width 2500 1300 1580 Overall Depth...

Page 58: ...00 1580 Overall Height 2730 Overall Length 3540 800 Overall Width 2880 700 1610 1260 1080 NOTE MicroMax 3A has the same opening Dimensions but the booth roof is 260mm Higher Overall Height 2800 Overal...

Page 59: ...l rights reserved MicroMax Issued 12 13 P N 768635_11 Overall Height 2800 Overall Depth 1730 2400 1500 Overall Height 2280 Overall Width 1680 Overall Depth 740 exc Control Panel on RHS 9 MicroMax 5 X...

Page 60: ...ghts reserved MicroMax Issued 12 13 P N 768635_11 Overall Depth 2580 Overall Height 2350 2050 1600 1800 Overall Width 1970 inc Control Panel on RHS Overall Width 2570 inc Control Panel on RHS 11 Micro...

Page 61: ...Issued 12 13 P N 768635_11 Overall Width 4760 Overall Height 2270 3200 2050 Control Panel on RHS 1500 Overall Depth 1690 Overall Width 4360 2420 2800 1500 Overall Depth 4200 Control Panel on RHS Over...

Page 62: ...ued 12 13 P N 768635_11 Overall Width 3960 2400 2850 Control Panel on RHS 1500 Overall Depth 3280 Overall Hieght 3070 Overall Width 5420 4800 2050 2700 Overall Depth 3440 Exc Control Panel on RHS Over...

Page 63: ...d 12 13 P N 768635_11 Overall Width 5020 4200 2350 2700 Exc Control Panel on RHS Overall Hieght 2570 Overall Depth 3440 Overall Width 4280 2350 Overall Depth 3440 Overall Hieght 3070 2700 Exc Control...

Page 64: ...13 P N 768635_11 Overall Width 8060 Overall Hieght 3070 Inc Control Panel on RHS Overall Depth 4080 3340 6500 2200 1680 Overall Width 7080 Inc Control Panel on RHS Overall Hieght 2570 Overall Depth 4...

Page 65: ...ax Issued 12 13 P N 768635_11 Overall Width 6080 Inc Control Panel on RHS Overall Depth 4940 Overall Hieght 3070 2920 4520 4200 1680 Overall Hieght 3400 Overall Width 3600 Overall Length 4480 1070 191...

Page 66: ...Specifications 8 12 E 2013 Nordson Corporation All rights reserved MicroMax Issued 12 13 P N 768635_11...

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