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BC5100 Bar Code Scanner

21

Part 1076483A

E

 2007 Nordson Corporation

BC5100 Screens  

When you select BC5100 as a sensor type in the Smart Sensor Select

screen (Setup 

−

 Page 3 of 4), sensor number 6 on the Main Menu will

change in appearance.

Figure 14 Sensor #6 on the Main Menu

Summary of Contents for BC5100

Page 1: ...NORDSON CORPORATION DULUTH GEORGIA USA www nordson com BC5100 Bar Code Scanner Customer Product Manual Part 1076483A Issued 8 07...

Page 2: ...View PermaFlo Plasmod Porous Coat PowderGrid Powderware Printplus Prism ProBlue Prodigy Pro Flo ProLink Pro Meter Pro Stream RBX Rhino Saturn Scoreguard Seal Sentry Select Charge Select Coat Select C...

Page 3: ...view 4 System Components 5 Scanner 6 Trigger 7 System Capabilities 8 Applications 8 Installation 9 Check the Parts Inventory 9 Select a Scanner Location 9 Select a Trigger Location 13 Mount the Equipm...

Page 4: ...canner Windows 29 Troubleshooting 30 Troubleshooting Table 30 Check Trigger Operation 33 Optimum Read Ranges for Different Bar Code Sizes 34 Repair 35 Replacing a Scanner 35 Parts 36 Bar Code Scanner...

Page 5: ...nt or property Qualified Personnel Equipment owners are responsible for making sure that Nordson equipment is installed operated and serviced by qualified personnel Qualified personnel are those emplo...

Page 6: ...uipment is rated and approved for the environment in which it is used Any approvals obtained for Nordson equipment will be voided if instructions for installation operation and service are not followe...

Page 7: ...e open flames where flammable materials are being used or stored S Provide adequate ventilation to prevent dangerous concentrations of volatile materials or vapors Refer to local codes or your materia...

Page 8: ...nd converting operations The scanner detects unreadable missing and incorrect codes This manual describes the connection setup and operation of the BC5100 system when used in conjunction with the Logi...

Page 9: ...d from the production line or marked for removal The LogiComm control system may be programmed to stop the production line when a defective code is detected The user interface for setting up and monit...

Page 10: ...h the visible laser beam called the scan line Depending on the read at the end of a trigger cycle the system sends out any of the following three signals S Match bar code S Mismatch bar code S No read...

Page 11: ...red laser beam to detect substrates The trigger signals the system to begin the scan cycle when it senses the leading edge or some other selected edge of the product The scanning cycle continues unti...

Page 12: ...orientation However for most bar code designs the picket fence orientation allows higher line speeds because more scans can be completed during the scan cycle For a 25 mm 1 in high bar code in the lad...

Page 13: ...de is fully visible to the scanner S On carton folder glue machines the best opportunity is often just prior to or after the glue flap pre break section S Consider a location soon after the feed secti...

Page 14: ...sed align the scan line so that half of each bar is above the line and half below see 1 in Figure 4 S If a ladder orientation is used align the scan line so that the code is centered on the scan line...

Page 15: ...face of the product S For Pharmacode and Bobst code set the distance at 127 mm 5 in S For all other codes set the distance also at 127 mm 5 in Make sure that the mounting bracket allows the distance t...

Page 16: ...tching the scanner approximately 10 degrees from the horizontal in either direction as shown in Method A in Figure 6 Avoid angles from 3 5 degrees which can cause increased reflection or S Skewing the...

Page 17: ...the scanner Protection of cables Select a location that protects cables from any moving machine parts and passing products Protection from dust and water Select a location that meets IP67 requirement...

Page 18: ...iented bar codes 1 Scan line 2 Outside limit of read range 3 Position of bar code where successful reads start 4 Carton or other product 5 Direction of line travel 6 Optimum location for trigger 7 Edg...

Page 19: ...this section 1 Mount the scanner in the selected location using either the bracket components that were ordered with the BC5100 system or brackets that you supply 2 Mount the trigger in the selected...

Page 20: ...E 2007 Nordson Corporation Connect the BC5100 Components to the LogiComm Control System Figure 10 System overview 1 LogiComm control module 2 Touch screen panel 3 Machine stop relay 4 Towards the ejec...

Page 21: ...ect the trigger cable to the TRIGGER connector on the control module s verification I O bank If necessary use one of the trigger extension cables to make the connection 3 Connect the encoder cable to...

Page 22: ...ansparent plastics 1 2 3 4 5 6 7 Figure 11 LA 650 trigger setup 1 Receiver elements 2 Lens 3 Object 4 Cut off distance 5 Background 6 Sensing range 7 Emitted light beam Adjust Cut off Distance 1 Use a...

Page 23: ...007 Nordson Corporation System Startup Check List Before setting up the system make sure of the following S The trigger and the scanner are connected to the control module S The touch screen panel is...

Page 24: ...t 1076483A E 2007 Nordson Corporation System Setup Follow the sequence of screens on the touch screen panel to set the BC5100 and the LogiComm control system for operation Figure 13 Sequence of screen...

Page 25: ...6483A E 2007 Nordson Corporation BC5100 Screens When you select BC5100 as a sensor type in the Smart Sensor Select screen Setup Page 3 of 4 sensor number 6 on the Main Menu will change in appearance F...

Page 26: ...BC5100 Bar Code Scanner 22 Part 1076483A E 2007 Nordson Corporation BC5100 Screens contd Press the sensor number 6 button on the Main Menu and the following screen appears Figure 15 BC5100 screen...

Page 27: ...s for the BC5100 sensor Refer to Inspection Parameters Clear Code Error button Resets the screen displaying the mismatched code and proceeds to the next code Properties button Allows the user to set s...

Page 28: ...This button component Does this Pharmacode Enabled Disabled Enables or disables pharmacode Machine Action Allows the user to program the system response by setting the following parameters S On No Mat...

Page 29: ...trigger at the leading edge of the product The leading edge is the edge or face of the product that the trigger senses first on the production line This setting is also used as the starting point for...

Page 30: ...hen the No Match or No Read counters display a numeric value it indicates the any of the following conditions S the code is either missing or significantly out of registration S the code cannot be rel...

Page 31: ...Match S No Match Defects S No Read NOTE If the Match counter has zero defects go to step 9 If the No Match Defects counter displays zero 0 repeat the Learn Code procedure making sure that the code use...

Page 32: ...e When the reflectivity changes enough to affect the performance of the sensor Do a trial run When the sensor location has changed or when the bar code has been changed in any way Find the removal poi...

Page 33: ...edure The buildup of dust dirt or film on either window can alter the performance of the scanner The frequency that cleaning is required may vary depending on the operating environment in which the sc...

Page 34: ...s bad codes when codes are good Good code not taught Teach a good code This must be done each time the system is turned on Incorrect code taught Verify that the system was taught the correct code and...

Page 35: ...orting Errors at Higher Line Speeds problem 2 given next Wrong colors on bar code print Print the code in black against a white background Orange yellow or red codes cannot be read at all Alternatives...

Page 36: ...Enable the reject function at the touch screen panel 4 System not rejecting or marking products with defective codes Reject not enabled Enable the reject function by pressing the Reject Control button...

Page 37: ...t be restarted after a stop The machine stop contacts in the LogiComm control system need to be reset Enable the machine stop function by pressing the Machine Control Settings button on the touch scre...

Page 38: ...s inches millimeters 1 2 3 50 4 100 5 6 150 7 8 9 200 50 50 1 2 3 0 1 2 3 millimeters inches 0 0 1 a b a 2 b c d Figure 19 Optimum bar code size read range 1 Narrow bar width High density 5 mil 0 127...

Page 39: ...re to observe may result in equipment failure WARNING Do not open the scanner housing when power is applied to the scanner Opening the scanner could expose you or others to eye injury from the laser l...

Page 40: ...ENSTY DSUB 25FT SHLD 727268 BRACKET ASSY TOP MOUNT LA5100 Trigger Photocell Part Description 7301990 PHOTOCELL LA650 NPN PNP 7301645 BRACKET FOR LA650 PHOTOEYE 377219 CABLE EXT PHOTOCELL STR 5M LOGICO...

Page 41: ...Maximum resolution 0 191 mm 7 5 mil or 0 0075 in Minimum quiet zone S Pharmacode Bobst code 7 mm S All other codes 5 times the width of the narrowest bar Number of bars S Pharmacode Bobst code from 2...

Page 42: ...t zone Pharmacode Bobst code 7 mm 0 28 in All other codes 5 times the width of the narrowest bar Sensor mounting Matte Surface 90_ to surface for matte or non glossy surface Glossy surface Reflective...

Page 43: ...mm 0 08 4 in Sensing Beam Visible red laser Indicators Two LED indicators indicate the following conditions S Green steady Power on S Green flashing Output overload S Yellow steady Substrate sensed S...

Page 44: ...Technical Data A 4 Part 1076483A E 2007 Nordson Corporation Bar Code Symbologies...

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