norbar EvoTorque ET-119-6000-110 Original Instructions Manual Download Page 22

 

 

20 

MAINTENANCE 

 

 

WARNING: 

ENSURE THE TOOL IS DISCONNECTED FROM MAINS SUPPLY BEFORE 

MAINTENANCE. 

 

 

For optimum performance and safety, regular tool maintenance is required. The user maintenance is limited 

to that stipulated in this section. Any other maintenance or repairs should be carried out by Norbar or a 

Norbar distributor. Maintenance intervals will depend on the tool usage and the environment in which it is 

being used. The maximum recommended maintenance and recalibration interval is 12 months. 

 

TIP:  Steps the user can take to reduce the amount of maintenance required include: 

1.  Use the tool in a clean environment 
2.  Maintain the correct torque reaction 
3.  Carry out daily checks 

 

Daily Checks 

 

It is recommended to check the overall condition of the tool every day. 

 

Check power cord for damage – if faulty contact Norbar or Norbar distributor.

 

 

Ensure PAT test on tool is within date. 

 

Test the external RCD in the mains supply (if fitted). 

 

Ensure tool is clean - DO NOT use abrasives or solvent based cleaners. 

 

Ensure fan and ventilation slots are clean and dust free. If cleaned with compressed air wear eye protection. 

 

Free run tool to ensure motor and gearbox are smooth and quiet. 

 

Calibration 

 

Your tool has been supplied with a certificate of calibration.  

 

To maintain the specified accuracy it is recommended that the tool is recalibrated at least once per year.  

 

Recalibration should be carried out at Norbar or by a Norbar distributor, where all the facilities to ensure the 

instrument is functioning at maximum accuracy are available. 

 

Do not remove tool casing; there are no calibration settings inside. 

 

Portable Appliance Testing 

 

Portable Appliance Testing (PAT testing) is officially known as “In-service Inspection & Testing of Electrical 

Equipment”.  

 

This is often a mandatory requirement in local regulations or factory procedures.  

 

The tests are to ensure that the equipment has not suffered damage or faults in the electrical connections 

that could cause potential danger to the operator.  

 

A competent person should inspect then test the tool for earth continuity (Earth Bond) and Insulation 

resistance (Electric Strength); other tests may apply.  

 

The frequency of test will depend on many factors including the tool application and environment. 

 

Summary of Contents for EvoTorque ET-119-6000-110

Page 1: ...OPERATOR S MANUAL EVOTORQUE Part Number 34373 Issue 4 Original Instructions English...

Page 2: ......

Page 3: ...Tools without Reaction Bar 5 Introduction 6 Parts Included 6 Accessories 7 Features and Functions 8 Set Up Instructions 9 Top Handle 9 Torque Reaction 10 Connecting Supply 14 Turn On 15 Menu 16 Set T...

Page 4: ...e other tools with minor variances are also covered Description Options Part Number Option Description Options B B Bi directional None XX Drive square size 06 A F 08 1 A F 12 1 A F Model Option Descri...

Page 5: ...ety Power tool plugs must match the outlet Never modify the plug in any way Do not use any adaptor plugs with earthed grounded power tools Unmodified plugs and matching outlets will reduce risk of ele...

Page 6: ...reduce dust related hazards Power Tool Use and Care Do not force the power tool Use the correct power tool for your application this will do the job better and safer at the rate for which it was desig...

Page 7: ...ith a reaction bar that is free to move Do not fix reaction bar to reaction point For very low torque rate joints e g heat exchangers with long rundown threads the tool will get warm In extreme cases...

Page 8: ...imum Torque 1000 N m 1350 N m 2000 N m 4000 N m 6000 N m Visual Difference Cranked Reaction Bar 18494 18936 18961 Reaction Bar Retaining Circlip 26486 26486 26482 Spare Drive Square 18779 1000 N m 197...

Page 9: ...Sided Reaction Plate 18293 18980 18981 Splined Reaction 19289 19291 19293 6 Blade Nose Extension 1 18755 006 9 Blade Nose Extension 1 18755 009 12 Blade Nose Extension 1 18755 012 9 Nose Extension fo...

Page 10: ...d threaded assembly IP44 environmental rating protection against 1mm solid objects splashing water Versions for 110 V a c or 230 V a c Reaction forces are contained by the reaction bar so forces are n...

Page 11: ...plied with a top handle attached to the tool For hand held use it is recommended to always use the top handle as loss of tool control can cause personal injury If a hangar balancer is required attach...

Page 12: ...a solid object or surface adjacent to the fastener to be tightened DO NOT react on the surface circled in red on figure 6 React on the end of the reaction bar circled in green on figure 6 using the m...

Page 13: ...D REACTION BAR ENSURE IT IS CAPABLE OF TAKING THE MAXIMUM LOAD OF THE TOOL FAILURE OF THE REACTION BAR CAN ENDANGER OPERATOR SAFETY AND DAMAGE THE TOOL Standard drive square extensions see figure 9 MU...

Page 14: ...65 91 48 or 1 ET 92 98 5 205 115 50 1 ET 119 127 199 65 55 1 Blade Nose Extension Optional Accessory Tool L A B W SQ FIGURE 11 Blade Nose Extension ET 72 1000 N m 80 5 110 63 12 ET 92 2000 N m 51 5 11...

Page 15: ...olid object or surface adjacent to the fastener to be tightened See figure 13 16 EvoTorque Type Torque Reaction Clockwise Counter Clockwise Example of EvoTorque Tool FIGURE 13 FIGURE 14 Example of Evo...

Page 16: ...l either be coloured blue for 230 V a c models or yellow for 110 V a c models It is important to connect directly to a local supply socket outlet of the same type TIP Use of a Different Local Supply S...

Page 17: ...the fan will run to give confirmation it is working The target screen is shown FIGURE 19 Target Torque FIGURE 20 Target Angle The tool mode target torque target angle and direction are remembered from...

Page 18: ...lbf ft LOCK Select unlock or lock The existing code is shown PIN 5000 set 0000 to 9999 TIP Keep a note of the pin code in a safe place In use a wrong PIN shows correct PIN shows EXIT Exit from menu F...

Page 19: ...ERSE colour When set press to accept Press to decrease angle Press to increase angle SET is shown on the display The angle value is shown in INVERSE colour When set press to accept TIP Keep button pre...

Page 20: ...de the tool applies torque until the target torque is achieved Angle mode is achieved in 2 steps see figure 24 4 1 The tool applies a torque Ensure fastener has been pre torqued above this value 4 2 T...

Page 21: ...socket to suit the fastener to be released TIP For added safety it is recommended to secure the socket to the drive square This is often achieved using a pin and O ring see socket manufacturer for gu...

Page 22: ...nd ventilation slots are clean and dust free If cleaned with compressed air wear eye protection Free run tool to ensure motor and gearbox are smooth and quiet Calibration Your tool has been supplied w...

Page 23: ...FIGURE 28 Drive Square Replacement To replace the drive square 1 Unplug tool from mains supply 2 Support tool in a horizontal position 3 Use 4mm hex key supplied to remove the screw and then remove dr...

Page 24: ...m 10 8 0 7 6 0 18169 B08 18155 B08 800 N m 4000 N m 6 rpm 12 85 1 35 6 0 18171 B12 18157 B12 1200 N m 6000 N m 3 3 rpm 16 8 2 1 6 0 Tool speed is reduced for Angle mode and for lower capacity targets...

Page 25: ...STIMATION OF THE EXPOSURE IN THE ACTUAL CONDITIONS OF USE TAKING ACCOUNT OF ALL PARTS OF THE OPERATING CYCLE SUCH AS THE TIMES WHEN THE TOOL IS SWITCHED OFF AND WHEN IT IS RUNNING IDLE IN ADDITION TO...

Page 26: ...24...

Page 27: ...ect Trigger is pressed Release trigger In menu mode Select exit Red X LED shown Bolt has not made correct torque or angle Trigger released early Fastener sheared or thread stripped Tool error Contact...

Page 28: ...urrent Device for disconnecting the electrical supply in the case of a fault so protecting the operator A device with a trip value of 30mA or less is recommended Torque Rate The increase in torque wit...

Page 29: ...SA Tel 1 866 667 2279 Email inquiry norbar us NORBAR TORQUE TOOLS PTE LTD 194 Pandan Loop 07 20 Pantech Business Hub SINGAPORE 128383 Tel 65 6841 1371 Email enquires norbar sg NORBAR TORQUE TOOLS SHAN...

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