Norac UC4+ Apache 2010+ Installation Manual Download | Manualshive

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Summary of Contents for UC4+ Apache 2010+

Page 1: ...Apache 2010 Enhanced Stability Installation Manual Spray Height Control System Improving the competitiveness of Industry and Agriculture through Precision Measurement ...

Page 2: ...stems International Inc reserves the right to improve products and their specifications without notice and without the requirement to update products sold previously Every effort has been made to ensure the accuracy of the information contained in this manual The technical information in this manual was reviewed at the time of approval for publication ...

Page 3: ...e Assembly 17 4 6 2 Valve Mounting 18 4 6 3 Hydraulic Plumbing 19 4 7 ELECTRICAL INSTALLATION 20 4 8 COMPLETING THE INSTALLATION 24 5 ELECTRICAL REFERENCE CABLE DRAWINGS 25 5 1 ITEM C02 44668 CABLE SENSOR BRANCH 25 5 2 ITEM C02B 44664 CABLE UC4 CAN NODE DUAL 26 5 3 ITEM C03 44656D CABLE VALVE VARIABLE RATE DT 27 5 4 ITEM C05 44674 CABLE UC4 SENSOR ROLL BIAS 28 5 5 ITEM C10 44650 39 CABLE POWER GEN...

Page 4: ... the system can provide protection from sprayer boom damage improve sprayer efficiency and ensure chemicals are applied correctly Please take the time to read this manual completely before attempting to install the system A thorough understanding of this manual will ensure that you receive the maximum benefit from the system YOUR INPUT CAN HELP MAKE US BETTER If you find issues or have suggestions...

Page 5: ...er NORAC cannot guarantee all parts fit as intended due to the variations of the sprayer by the manufacturer Please read this manual in its entirety before attempting installation ATTENTION When installing the UC4 Spray Height Control system please be aware that at a point in the installation your sprayer booms will be inoperative until the installation is complete Any installation procedure requi...

Page 6: ...C05 44674 CABLE UC3 SENSOR ROLL BIAS 1 C10 44650 39 CABLE POWER GENERIC SELF PROPELLED 1 C11 44651 03 CABLE EXTENSION VALVE GENERIC 1 C12 44658 91 CABLE UC4 VALVE AP3 MAIN 1 C13 44658 90 CABLE UC4 SENSE AP3 1 C14 44658 99 CABLE UC4 POWER PIGTAIL FUSED 1 E01 4461BC UC4 PLUS BOOM CONTROL PANEL 1 E02 44631 UC4 ULTRASOUND SENSOR 3 E03 45000 UC4 PLUS ROLL SENSOR W TEMPERATURE PROBE VER 2 1 E04 45001 UC...

Page 7: ... SIZE IN 1 16TH S GENDER MALE OR FEMALE 90 ANGLE SWIVEL TYPE GENDER SIZE TYPE B ORB J JIC OR FLAT FACE P PIPE Fitting Name Example The use of dielectric grease is not recommended on any NORAC electrical connections To ensure all stainless steel hardware does not gall or seize apply a light coating of the supplied Permatex Anti seize grease to all threaded parts upon installation Permatex Anti seiz...

Page 8: ...5 The parts that come with your UC4 System are shown below in their general installation configuration Figure 2 UC4 Spray Height Control System Components ...

Page 9: ...6 Figure 3 Hydraulic Plumbing Schematic ...

Page 10: ...ield working RPM on the throttle and mark this value in Table 4 You will need a stopwatch or a watch that displays seconds for the next step 3 Raise the LEFT boom from its extreme LOW position to the very TOP of its travel Record the time this takes in Table 4 Trial 1 for Left UP 4 Lower the LEFT boom from its extreme HIGH position to the BOTTOM of its travel Record this time in Table 4 Trial 1 fo...

Page 11: ...2 Sec Trial 3 Sec Avg Time Sec Left UP Left DOWN Right UP Right Down Main UP Main DOWN Roll CW Roll CCW Table 5 Boom Test Record WITH UC4 Spray Height Control system Working RPM Boom Trial 1 Sec Trial 2 Sec Trial 3 Sec Avg Time Sec Left UP Left DOWN Right UP Right Down Main UP Main DOWN Roll CW Roll CCW ...

Page 12: ...are in their folded position to ensure that they will not interfere with anything when the boom is folded for transport 3 The sensor mounting brackets can be installed with the mounting base behind Figure 8 or in front of the tube Figure 6 Mounting the sensor bracket to the break away section of the boom may cause the boom to drop suddenly as a break away occurs This will occur on break away secti...

Page 13: ... may read from parts of the boom as shown in Figure 7 Figure 7 Poor Mounting Sensor reading off boom General mounting rules for UC4 ultrasonic wing sensors a In its lowest position the sensor mouth must be 9 inches or more from the ground b The bottom of the sensor must be at least 9 inches in front of the spray nozzles c The bottom of the sensor must be at least 9 inches above the spray nozzles d...

Page 14: ...11 Apply a light coating of the supplied Permatex Anti seize grease to all threaded parts upon installation Figure 9 Sensor Serial Number Installation Location ...

Page 15: ... is in approximately the center of the sprayer and ahead of the boom Figure 11 and Figure 12 The sensor mounting collar must not be behind the sprayer s wheel The General Mounting Rules for UC4 Ultrasonic Sensors from the previous section must be followed Figure 11 Main Lift Sensor Bracket Mounting Position 3 Mount the sensor onto the sensor mounting collar Figure 11 Figure 12 Main Lift Sensor Mou...

Page 16: ... a The intermediate frame roll sensor must have the lowest serial number and the chassis roll sensor must have the highest serial number b The smaller the distance between A and B in Figure 14 the better the performance will be c Ensure the roll sensors are sitting relatively level when the sprayer chassis and boom are level d All roll sensors must be mounted with the circular AMP connector facing...

Page 17: ...over the roll sensor should be level with respect to the sprayer chassis d It is best to mount the roll sensor to the left hand trapeze link when looking from the rear of the sprayer e The roll sensor AMP circular connector MUST exit towards the right hand wing when looking from the rear of the sprayer Figure 15 Boom Frame Roll Sensor Mounted to a Trapeze Link 2 Cable tie the sensor connector to t...

Page 18: ...th the temperature probe E03 b Ensure the roll sensor is level with respect to the chassis c The AMP circular connector MUST exit towards the right hand wing when looking from the rear of the sprayer d Make sure the temperature probe is able to reach the side of the valve block Figure 16 Intermediate Roll Sensor Mounting 2 Fasten the temperature probe to the UC4 valve block using the supplied 3 8 ...

Page 19: ...1 The reference frame chassis roll sensor mounts on the left side of the rear axle below the main up down coils Figure 18 The AMP circular connector MUST exit towards the right hand wing 2 Ensure the sensor is mounted adequately and that the cable provides enough slack Figure 18 Reference Frame Roll Sensor Mounting ...

Page 20: ...UC4 Spray Height Control system warranty It is recommended that a qualified technician does the hydraulic installation 4 6 1 Valve Assembly 1 On a clean surface remove all plastic plugs from the NORAC hydraulic Valve V01 Figure 19 Figure 19 NORAC Valve Block 2 Install the orifices F08 into the B ports with the notch facing outward as shown in Figure 20 3 Install the 6MB 6MJ fittings F05 into the B...

Page 21: ...Put the mounting bracket on the other side of the tube and tighten with the spring washers and the Hex nuts 5 Cut excess off of the studs if necessary If using bolts the bolts should thread into the valve block at least 3 8 The valve mounting holes are drilled and tapped 3 8 NC 1 deep The rule of thumb for bolt length is 1 1 2 longer than the tube size You must ensure no hydraulic components will ...

Page 22: ...to the pressure port on the sprayer valve block using the 6FJXR 6MJT fitting F04 5 Connect the 6FJX90 fitting on hose H04 to the Tank port on the NORAC valve block 6 Tee in the T line to the tank port on the sprayer valve block using the 8FJXR 8MJT fitting F07 7 The raise lines must be connected to the B ports of the NORAC valve block Connect the 6FJX90 hose ends on the NORAC supplied hoses H02 to...

Page 23: ...d spot to mount the UC4 control panel is on the right hand rear side of the cab near the side window An adapter for the flexible panel mount that has a 3 8 NC threaded stud on the end to bolt through an existing mount can also be purchased You can find these at your local outdoor store as a RAM mount part number RAM B 236 See http www ram mount com Figure 22 Control Panel Mounting H1A ROP ...

Page 24: ...ressed IN 3 Connect the 3 pin AMP plug P3 on C10 to the 3 pin AMP receptacle R3 on the power pigtail interface cable C14 Connect the pigtails on C14 to a 12V power connection Cable C14 may not be needed if there is an auxiliary power connector to connect the 3 pin AMP plug P3 of C10 to 4 Route the receptacle end R16 of C10 out of the cab 5 Connect the 16 pin AMP plug P16 of the valve extension cab...

Page 25: ...ng connector S6A on C11 Figure 24 12 Route the free end of C3 to the vicinity of the NORAC valve block 13 The connectors on the valve cable C03 are marked RIGHT UP LEFT UP RIGHT DOWN and LEFT DOWN Cables labeled with UP go on the same side as the hydraulic hoses on the 44963D block Figure 25 Valve Cable Connections 14 Connect the CAN Node cable C02B to the 4 pin AMP plug on the tee of C05 Figure 2...

Page 26: ...23 Figure 26 Cable Configurations C11 C02 C02B and C05 IMPORTANT Provide enough slack in all cables to account for the movement of the main section parallel lift and FOLDING boom movement ...

Page 27: ...trical portions of this manual to check for proper installation If you still have trouble contact NORAC for assistance 3 Turn on the power for the UC4 Control Panel using the switch on the side of its chassis 4 Repeat the Boom Speed Test as described in Section 4 2 Boom Speed Test with the NORAC UC4 Spray Height Control system installed Record the results for comparison in Table 5 5 The procedure ...

Page 28: ...25 5 ELECTRICAL REFERENCE CABLE DRAWINGS 5 1 ITEM C02 44668 CABLE SENSOR BRANCH ...

Page 29: ...26 5 2 ITEM C02B 44664 CABLE UC4 CAN NODE DUAL ...

Page 30: ...27 5 3 ITEM C03 44656D CABLE VALVE VARIABLE RATE DT ...

Page 31: ...28 5 4 ITEM C05 44674 CABLE UC4 SENSOR ROLL BIAS ...

Page 32: ...29 5 5 ITEM C10 44650 39 CABLE POWER GENERIC SELF PROPELLED L 100 2 54m ...

Page 33: ...30 5 6 ITEM C11 44651 03 CABLE VALVE EXTENSION GENERIC 365 9 27m ...

Page 34: ...31 5 7 ITEM C12 44658 91 CABLE UC4 VALVE AP3 MAIN ...

Page 35: ...32 5 8 ITEM C13 44658 90 CABLE UC4 SENSE AP3 ...

Page 36: ...33 5 9 ITEM C14 44658 99 CABLE UC4 INTERFACE POWER PIGTAIL FUSED ...

Page 37: ...S 3702 Kinnear Place Saskatoon SK S7P 0A6 United States NORAC Inc CALL TOLL FREE 1 866 306 6722 952 224 4142 SHIPPING ADDRESS 6667 West Old Shakopee Road Suite 111 Bloomington MN 55438 Europe NORAC Europe sarl 33 0 4 26 47 04 42 SHIPPING ADDRESS Rue de l hermitage 01090 Guereins France www norac ca ...

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