Norac UC4+ 1200/1600 Installation Manual Download Page 3

Page: 3 / 33

TABLE OF CONTENTS

INTRODUCTION..................................................................................................................................................1

GENERAL SYSTEM DESCRIPTION ..................................................................................................................2

PARTS LISTS ......................................................................................................................................................3

INSTALLATION PROCEDURE...........................................................................................................................7

4.1

XISTING SYSTEM CHECK

...............................................................................................................................7

4.2

OOM

PEED

EST

........................................................................................................................................7

4.3

ING

ENSOR

NSTALLATION

........................................................................................................................9

4.4

AIN

IFT

ENSOR

NSTALLATION

................................................................................................................12

4.5

OLL

ENSOR

NSTALLATION

.......................................................................................................................13

4.5.1

Boom Roll Sensor Mounting

4.5.2

Chassis Roll Sensor Mounting

4.5.3

Inverted Roll Sensor Mounting

4.5.4

Temperature probe

4.6

YDRAULIC

NSTALLATION

...........................................................................................................................17

4.6.1

Valve Assembly

4.6.2

Valve Mounting

4.6.3

Hydraulic Plumbing

4.7

LECTRICAL

NSTALLATION

..........................................................................................................................20

4.8

OMPLETING THE

NSTALLATION

..................................................................................................................23

ELECTRICAL REFERENCE – CABLE DRAWINGS........................................................................................24

5.1

TEM

C02:

44668

–

ENSOR

RANCH

ABLE

...............................................................................................24

5.2

TEM

C02B:

44664

–

ABLE

UC4

CAN

ODE

UAL

....................................................................................24

5.3

TEM

C03:

44656

–

ALVE

ABLE

ARIABLE

ATE

) ...................................................................................25

5.4

TEM

C10:

44650-35

–

OWER

ABLE

ENERIC

ULL

-T

YPE

........................................................................26

5.5

TEM

C11:

44651-03

–

XTENSION

ABLE

ALVE

ENERIC

.........................................................................27

5.6

TEM

C12:

44658-38

–

NTERFACE

ABLE

............................................................................................28

5.7

TEM

C16:

44658-39

–

YPASS

NTERFACE

ABLE

......................................................................................29

Summary of Contents for UC4+ 1200/1600

Page 1: ...Top Air TA 1200 1600 80 90 ft Boom 2006 Installation Manual Spray Height Controller Improving the competitiveness of Industry and Agriculture through Precision Measurement ...

Page 2: ...ational Inc reserves the right to improve products and their specifications without notice and without the requirement to update products sold previously Every effort has been made to ensure the accuracy of the information contained in this manual The technical information in this manual was reviewed at the time of approval for publication ...

Page 3: ... 4 Temperature probe 16 4 6 HYDRAULIC INSTALLATION 17 4 6 1 Valve Assembly 17 4 6 2 Valve Mounting 18 4 6 3 Hydraulic Plumbing 19 4 7 ELECTRICAL INSTALLATION 20 4 8 COMPLETING THE INSTALLATION 23 5 ELECTRICAL REFERENCE CABLE DRAWINGS 24 5 1 ITEM C02 44668 SENSOR BRANCH CABLE 24 5 2 ITEM C02B 44664 CABLE UC4 CAN NODE DUAL 24 5 3 ITEM C03 44656 VALVE CABLE VARIABLE RATE 25 5 4 ITEM C10 44650 35 POWE...

Page 4: ...ied correctly Please take the time to read this manual completely before attempting to install the system A thorough understanding of this manual will ensure that you receive the maximum benefit from the system YOUR INPUT CAN HELP MAKE US BETTER If you find issues or have suggestions regarding the parts list or the installation procedure please don t hesitate to contact us via the information give...

Page 5: ...er NORAC cannot guarantee all parts fit as intended due to the variations of the sprayer by the manufacturer Please read this manual in its entirety before attempting installation ATTENTION When installing the UC4 Spray Height Control system please be aware that at a point in the installation your sprayer booms will be inoperative until the installation is complete Any installation procedure requi...

Page 6: ...LE UC4 CAN NODE DUAL 1 C03 44656 CABLE VALVE VARIABLE RATE 1 C10 44650 35 CABLE POWER GENERIC PULL TYPE 1 C11 44651 03 CABLE EXTENSION VALVE GENERIC 1 C12 44658 38 CABLE INTERFACE UC4 BC C12 DIN ALL 1 C16 44658 39 CABLE INTERFACE UC4 BC C16 DIN 1 E01 4461BC UC4 PLUS BOOM CONTROL PANEL 1 E02 44631 UC4 ULTRASOUND SENSOR 3 E03 44641 UC4 PLUS ROLL SENSOR W TEMPERATURE PROBE 1 E04 44642 UC4 PLUS ROLL S...

Page 7: ...34 CAP 6FJCN 2 F04 105626 UNION 8FJX 2 F05 103312 MALE ADAPTER 6MB 6MJ 4 F06 104369 PLUG 6MBP 2 F07 44928 ORIFICE INSERT 047 IN ONE WAY 2 F08 42997 01 MALE ADAPTER 8MB 8MJ 1 32 ORIFICE 2 6 M B 6 M OR X 90 SIZE IN 1 16TH S GENDER MALE OR FEMALE 90 ANGLE SWIVEL TYPE GENDER SIZE TYPE B ORB J JIC OR FLAT FACE P PIPE Fitting Name Example ...

Page 8: ...5 The parts that come with your UC4 Spray Height Control system are shown below in their general installation configuration Figure 2 UC4 Spray Height Control Components ...

Page 9: ...6 Figure 3 Hydraulic Components ...

Page 10: ...ield working RPM on the throttle and mark this value in Table 4 You will need a stopwatch or a watch that displays seconds for the next step 3 Raise the LEFT boom from its extreme LOW position to the very TOP of its travel Record the time this takes in Table 4 Trial 1 for Left UP 4 Lower the LEFT boom from its extreme HIGH position to the BOTTOM of its travel Record this time in Table 4 Trial 1 fo...

Page 11: ...ime Sec Left UP Left DOWN Right UP Right Down Main UP Main DOWN Roll CW Roll CCW Table 5 Boom Test Record WITH UC4 Spray Height Control system Working RPM Boom Trial 1 Sec Trial 2 Sec Trial 3 Sec Avg Time Sec Left UP Left DOWN Right UP Right Down Main UP Main DOWN Roll CW Roll CCW Some sprayers may not have the Roll functions ...

Page 12: ...sensor mounting brackets can be installed with the mounting base behind Figure 8 or in front of the tube Figure 6 It is advised to avoid mounting the sensor bracket to a breakaway portion of the boom because a breakaway action can cause the UC4 Spray Height Control system to force a boom close to the ground Please refer to the UC4 Spray Height Control system warranty at the end of the UC4 Spray He...

Page 13: ...or mouth must be 9 inches or more from the ground b The bottom of the sensor must be at least 9 inches in front of the spray nozzles c The bottom of the sensor must be at least 9 inches above the spray nozzles d Ensure that there are no obstructions within a 12 inch diameter circle projected directly below the center of the sensor e The sensor should be approximately vertical at normal operating h...

Page 14: ...11 Figure 9 Sensor Serial Number Installation Location 3 SENSOR SYSTEM 5 SENSOR SYSTEM ...

Page 15: ... approximately in the center of the sprayer and ahead of the boom Figure 11 and Figure 12 The sensor mounting collar must not be behind the sprayer s wheel The General Mounting Rules for UC4 Ultrasonic Sensors from the previous section must be followed Figure 11 Main Lift Sensor Bracket Mounting Position 3 Mount the sensor onto the sensor mounting collar Figure 11 Figure 12 Main Lift Sensor Mounte...

Page 16: ...efer to Figure 14 a The smaller the distance between A and B in Figure 14 the better the performance will be Distance A can not be more than 12 b The roll sensors must not be mounted below the pivot point c Ensure the roll sensors are sitting relatively level when the sprayer chassis and boom are level d Both roll sensors must be mounted with the circular AMP connector facing towards the Right Han...

Page 17: ... towards the Right Hand Wing when looking from the rear of the sprayer e Securely cable tie the connector to the frame 4 5 2 Chassis Roll Sensor Mounting The chassis roll sensor must be mounted to a non rotating part of the boom To mount the chassis roll sensor follow the following guidelines and refer to Figure 16 a Make sure you are mounting the roll sensor that does have a temperature probe 2 c...

Page 18: ... If desired the Roll sensor may be mounted inverted so long as the connector exits towards the right hand boom Inverted mounting may be used to optimize the mounting criteria explained in Section 4 5 Figure 17 Inverted Roll Sensor Mounting may be Applicable in Order for Optimal Performance E04 E03 ...

Page 19: ...16 4 5 4 Temperature probe Fasten the temperature probe E03 to the UC4 valve block using the included 3 8x1 2 bolt as illustrated in Figure 18 Figure 18 UC4 Valve Block with Temperature Probe Installed ...

Page 20: ...ended that a qualified technician does the hydraulic installation 4 6 1 Valve Assembly 1 On a clean surface remove all plastic plugs from the NORAC hydraulic Valve V01 Figure 19 Figure 19 NORAC Valve Block 2 Install the 6MB 6MJ fittings F05 on the P and T ports and tighten to 18 ft lbs Figure 20 3 Install the orifices F07 into the B ports as shown Install the orifices with the notch facing outward...

Page 21: ...ex nuts Cut excess off of the rods if necessary If using bolts the bolts should thread into the valve block at least 3 8 The valve mounting holes are drilled and tapped 3 8 NC 1 deep The rule of thumb for bolt length is 1 1 2 longer than the tube size You must ensure no hydraulic components will interfere with any sprayer parts or be pulled tight at any time The recommended location for the NORAC ...

Page 22: ...he existing raise lines from the valve block Install the 6FJCN fittings F03 to the disconnected ports of the valve block 3 Connect the raise lines to the B ports leading from the NORAC valve block 4 Disconnect the accumulators from the T fittings on the Left and Right Tilt boom cylinders Remove the fittings attached to the accumulators 5 Between the accumulators and the T fittings on the cylinders...

Page 23: ... side of the cab to the Roll Over Protection Bar ROP Four pilot holes for the screws provided need to be drilled to facilitate the control panel mounting Another option is to purchase an adapter for the flexible panel mount that has a 3 8 NC threaded stud on the end to bolt through an existing mount You can find these at your local outdoor store as a RAM mount part number RAM B 236 See http www ra...

Page 24: ... connector s and splice into the existing wiring Ensure the UC4 Control Panel s power is OFF for the remaining installation Bottom of switch pressed IN Use caution when handling the 12 V power line of the existing wiring 4 Route the free end R16 of C10 out of the cab to the vicinity of the tractor hitch 5 Connect the 16 pin AMP plug P16 of the extension cable C11 to R16 of C10 located at the hitch...

Page 25: ...e branch wire 11 Connect four Male DIN connectors of C12 DMC DMD DME and DMF to the existing valve cable connectors LEFT DOWN LEFT UP RIGHT UP and RIGHT DOWN Each function is labeled on the wire 12 Cap the provided four DIN Female plugs onto the existing valve connections which are disconnected in STEP 11 Fasten with the included rubber seals and screws Seal the back of the cases with silicone 13 ...

Page 26: ...s functionality The NORAC Control Panel does not need to be powered up for the original switches to function Unfold the booms and raise lower each boom and main section Confirm that the cabling and hoses work for the entire range of motion 2 If any functions do not work review the hydraulic and electrical portions of this manual to check for proper installation 3 Turn on the power for the UC4 Cont...

Page 27: ...24 5 ELECTRICAL REFERENCE CABLE DRAWINGS 5 1 ITEM C02 44668 SENSOR BRANCH CABLE 5 2 ITEM C02B 44664 CABLE UC4 CAN NODE DUAL ...

Page 28: ...25 5 3 ITEM C03 44656 VALVE CABLE VARIABLE RATE ...

Page 29: ...26 5 4 ITEM C10 44650 35 POWER CABLE GENERIC PULL TYPE ...

Page 30: ...27 5 5 ITEM C11 44651 03 EXTENSION CABLE VALVE GENERIC ...

Page 31: ...28 5 6 ITEM C12 44658 38 ALL INTERFACE CABLE ...

Page 32: ...29 5 7 ITEM C16 44658 39 BYPASS INTERFACE CABLE ...

Page 33: ...tional Inc CALL TOLL FREE 1 800 667 3921 306 664 6711 SHIPPING ADDRESS 3702 Kinnear Place Saskatoon SK S7P 0A6 United States Norac Inc CALL TOLL FREE 1 866 306 6722 763 786 3080 SHIPPING ADDRESS 1290 Osborne Rd NE Suite F Fridley MN 55432 2892 ...

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