Nokia N72 Service Manual Download Page 99

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Disassembly / reassembly instructions

Prerequisites

Required tools for disassembly:

Note:

Reassembly takes places in the reverse order.

Note the reassembly-specific instructions in steps 11., 16., 18., 25., 29., and 31..

Steps

Always protect the window with a plastic film.

Remove the Battery Cover.

RM-180

Disassembly/Reassembly Instructions

Nokia Customer Care

Issue 1

COMPANY CONFIDENTIAL

Page 5 –5

Summary of Contents for N72

Page 2: ...Record Sheet Amendment No Date Inserted By Comments Issue 1 05 2006 Merja Hautaniemi RM 180 Nokia Customer Care Amendment Record Sheet Page ii COMPANY CONFIDENTIAL Issue 1 Copyright 2006 Nokia All rights reserved ...

Page 3: ...circumstances shall Nokia be responsible for any loss of data or income or any special incidental consequential or indirect damages howsoever caused The contents of this document are provided as is Except as required by applicable law no warranties of any kind either express or implied including but not limited to the implied warranties of merchantability and fitness for a particular purpose are m...

Page 4: ...MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE BEFORE MAKING ANY TEST CONNECTIONS MAKE SURE YOU HAVE SWITCHED OFF ALL EQUIPMENT Cautions Servicing and alignment must be undertaken by qualified personnel only Ensure all work is carried out at an anti static workstation and that an anti static wrist strap is worn Ensure sol...

Page 5: ...ged by static electricity discharge All ESD sensitive parts must be packed in metallized protective bags during shipping and handling outside any ESD Protected Area EPA Every repair action involving opening the product or handling the product components must be done under ESD protection ESD protected spare part packages MUST NOT be opened closed out of an ESD Protected Area For more information an...

Page 6: ... and warp or melt certain plastics Do not store the phone in cold areas When it warms up to its normal temperature moisture can form inside which may damage electronic circuit boards Do not drop knock or shake the phone Rough handling can break internal circuit boards Do not use harsh chemicals cleaning solvents or strong detergents to clean the phone Do not paint the phone Paint can clog the movi...

Page 7: ...MOBILE PHONES Business Group should be notified in writing e mail Please state Title of the Document Issue Number Date of publication Latest Amendment Number if applicable Page s and or Figure s in error Please send to NOKIA CORPORATION Nokia Mobile Phones Business Group Nokia Customer Care PO Box 86 FIN 24101 SALO Finland E mail Service Manuals nokia com RM 180 Company Policy Nokia Customer Care ...

Page 8: ...ailable for the product Do not attempt to discharge the battery by any other means Use the battery only for its intended purpose Never use any charger or battery which is damaged Do not short circuit the battery Accidental short circuiting can occur when a metallic object coin clip or pen causes direct connection of the and terminals of the battery metal strips on the battery for example when you ...

Page 9: ...nd Service Concepts 5 Disassembly Reassembly Instructions 6 BB Troubleshooting and Tuning Guide 7 RF Troubleshooting and Tuning Guide 8 Camera Module Troubleshooting 9 System Module 10 Schematics Glossary RM 180 Nokia N72 Service Manual Structure Nokia Customer Care Issue 1 COMPANY CONFIDENTIAL Page ix Copyright 2006 Nokia All rights reserved ...

Page 13: ...tics for triple band phones 1 8 Battery endurance 1 9 Environmental conditions 1 9 List of Tables Table 1 Audio 1 6 Table 2 Car 1 7 Table 3 Carrying 1 7 Table 4 Data 1 7 Table 5 Imaging 1 8 Table 6 Messaging 1 8 Table 7 Power 1 8 List of Figures Figure 1 View of RM 180 1 5 RM 180 General Information Nokia Customer Care Issue 1 COMPANY CONFIDENTIAL Page 1 3 Copyright 2006 Nokia All rights reserved ...

Page 15: ...ows the OMA Open Mobile Alliance MMS standard release 1 2 WAP 2 0 compatible browser supports XHTML Mobile Profile MP and uses a TCP IP stack to communicate with a gateway in network RM 180 use a Symbian 8 0a operating system and support also MIDP Mobile Information Device Profile Java 2 0 CLDC 1 1 Connected Limited Device Configuration providing a good platform for 3rd party applications Figure 1...

Page 16: ... calendar to a compatible PC using compatible connection Remote over the air synchronisation Send and receive images video clips graphics and business cards via Bluetooth wireless technology Profiles with Bluetooth connectivity Basic Printing Profile BPP using Image Print or Info Print applications Human Interface Device Profile HID using Nokia Wireless Keyboard application Sales package RM 180 tr...

Page 17: ...ed car kit sales pack CK 7W Wireless car kit CK 1W Wireless plug in car handsfree HF 6W Universal holder CR 39 Table 3 Carrying Enhancement Type Carrying case CNT 676 Table 4 Data Enhancement Type USB data cable DKU 2 Connectivity cable CA 53 Wireless GPS module LD 1W RS multimedia card 64 MB MU 1 RS multimedia card 128 MB MU 2 RS multimedida card 256 MB MU 9 RS multimedia card 512 MB MU 12 RM 180...

Page 18: ... Unit Dimensions L x W x T mm Weight g Volume cm3 Transceiver with BL 5C 900mAh li ion battery back 108 8 x 53 x 21 8 126 95 9 Main RF characteristics for triple band phones Parameter Unit Cellular system GSM EGSM900 GSM1800 1900 Rx frequency band EGSM900 925 935 MHz GSM900 935 960MHz GSM1800 1805 1880 MHz GSM1900 1930 1990 MHz Tx frequency band EGSM900 880 890MHz GSM900 890 915MHz GSM1800 1710 17...

Page 19: ...duced by 5 if enhanced full rate is active Charging times AC 4 AC 3 1 h 15 min 2 h 45 min Environmental conditions Environmental condition Ambient temperature Notes Normal operation 15oC 55oC Specifications fulfilled Reduced performance 25oC 15oC 55oC 70oC Operational for shorts periods only Intermittent operation 40oC 15oC 70oC 85 oC Operation not guaranteed but an attempt to operate does not dam...

Page 23: ...t 1YA_02 1f 2 8 Component layouts 2 27 Component layouts 1YA_02 1f 2 27 List of Figures Figure 2 Component layout bottom view 1YA_02 1f 2 27 Figure 3 Component layout top view 1YA_02 1f 2 28 RM 180 Parts Lists and Component Layouts Nokia Customer Care Issue 1 COMPANY CONFIDENTIAL Page 2 3 Copyright 2006 Nokia All rights reserved ...

Page 27: ... SPRING I007 4 LCD GROUND PIN I008 1 EARPIECE I009 1 EARPIECE ADHESIVE 1 1NC UI PWB ASSY I010 1 UI PWB I011 1 SWITCH I012 1 DOMESHEET I013 1 BB SHIELD ASSEMBLY I014 1 LCD AM 176X208 I017 1 ENGINE MODULE I018 1 GSM PA SHIELDING LID I020 1 TAHVO SHIELDING LID I021 1 HINKU VINKU SHIELDING LID I022 1 FLASH SHIELDING LID ASSY I023 1 CAMERA MODULE 2MP 1 CHASSIS ASSY I024 1 CHASSIS I025 1 DC JACK 2mm I02...

Page 28: ...D 10 SHIELD_ROLF_R F SHIELD ASSEMBLY HINKU VINKU 040 010018 A7004 Bot B 7 SHIELD_ROLF_V CO SHIELD ROLF VCO A7005 Bot E 12 SHIELD_ROLF_F LASH SHIELD ROLF GSM FLASH A7006 Bot D 6 SHIELD_ROLF_T AHVO SHIELD ROLF TAHVO A7008 Bot H 17 SHIELD_ROLF_ GSM_PA SHIELD ROLF GSM PA B2200 Top D 6 CRYSTAL_3 3X1 6_H0 9 CRYSTAL 32 768KHZ 20PPM 12 5PF 32 768kH z C1470 Bot D 15 0603C CHIPCAP X5R 1U K 6V3 0603 1u0 6 3V...

Page 29: ...Chipcap 5 NP0 10p 50V C1488 Bot C 15 0402C Chipcap 5 NP0 10p 50V C1489 Top E 19 0402C Chipcap 5 NP0 22p 50V C1490 Top E 20 0402C Chipcap 5 NP0 22p 50V C1491 Top D 19 0402C Chipcap 5 NP0 22p 50V C2000 Bot C 3 0402C Chipcap 5 NP0 27p 50V C2002 Bot F 3 0603C CHIPCAP X5R 2U2 K 6V3 0603 2u2 6V3 C2003 Bot F 3 0402C CERCAP X7R 22N K 16V 0402 22n 16V C2004 Bot G 3 0402C CERCAP X7R 22N K 16V 0402 22n 16V C...

Page 30: ...02 1n0 50V C2106 Top A 6 0402C Chipcap 5 NP0 27p 50V C2107 Top A 6 0402C Chipcap 5 NP0 27p 50V C2108 Top B 6 0402C Chipcap X7R 10 50V 0402 1n0 50V C2109 Top B 7 0402C Chipcap 5 NP0 27p 50V C2110 Top A 7 0402C Chipcap 5 NP0 27p 50V C2200 Top C 5 0603C CHIPCAP X5R 1U K 6V3 0603 1u0 6 3V C2201 Top C 7 0603C CHIPCAP X5R 1U K 6V3 0603 1u0 6 3V C2202 Top D 6 0402C Chipcap X7R 10 50V 0402 1n0 50V C2203 T...

Page 31: ...3 0603 1u0 6 3V C2219 Top D 6 0603C CHIPCAP X5R 1U K 6V3 0603 1u0 6 3V C2220 Top B 6 0603C CHIPCAP X5R 1U K 6V3 0603 1u0 6 3V C2221 Top B 7 0603C CHIPCAP X5R 1U K 6V3 0603 1u0 6 3V C2222 Top B 6 0603C CHIPCAP X5R 1U K 6V3 0603 1u0 6 3V C2223 Top C 5 0402C Chipcap X7R 10 16V 0402 10n 16V C2224 Top D 5 0402C Chipcap X7R 10 16V 0402 10n 16V C2225 Top D 7 0603C CHIPCAP X5R 1U K 6V3 0603 1u0 6 3V C2226...

Page 32: ...05C CHIPCAP X5R 22U M 6V3 0805 22u 6V3 C2302 Bot D 5 0805C CHIPCAP X5R 22U M 6V3 0805 22u 6V3 C2303 Bot D 7 0603C CHIPCAP X5R 1U K 6V3 0603 1u0 6 3V C2304 Bot C 6 0402C Chipcap X7R 10 16V 0402 10n 16V C2307 Bot E 7 0603C CHIPCAP X5R 2U2 K 6V3 0603 2u2 6V3 C2309 Bot E 5 0805C CHIPCAP X5R 22U M 6V3 0805 22u 6V3 C2312 Bot E 7 0603C CHIPCAP X5R 1U K 6V3 0603 1u0 6 3V C2313 Bot E 7 0603C CHIPCAP X5R 1U...

Page 33: ...op H 5 0402C_H0 6 CHIPCAP X5R 100N M 16V 0402 100n 16V C2810 Top G 5 0402C_H0 6 CHIPCAP X5R 100N M 16V 0402 100n 16V C2811 Top I 5 0402C_H0 6 CHIPCAP X5R 100N M 16V 0402 100n 16V C2812 Top H 3 0402C_H0 6 CHIPCAP X5R 100N M 16V 0402 100n 16V C2813 Top I 3 0402C_H0 6 CHIPCAP X5R 100N M 16V 0402 100n 16V C2814 Top I 3 0402C_H0 6 CHIPCAP X5R 100N M 16V 0402 100n 16V C3000 Top G 7 0402C_H0 6 CHIPCAP X5...

Page 34: ... 1u0 6 3V C4400 Top D 19 0603C CHIPCAP X5R 1U K 6V3 0603 1u0 6 3V C4401 Top D 19 0603C CHIPCAP X5R 1U K 6V3 0603 1u0 6 3V C4402 Top D 19 0402C Chipcap 5 NP0 27p 50V C4800 Top D 4 0402C_H0 6 CHIPCAP X5R 100N M 16V 0402 100n 16V C4801 Top E 2 0603C CHIPCAP X5R 1U K 6V3 0603 1u0 6 3V C4802 Top G 5 0402C_H0 6 CHIPCAP X5R 100N M 16V 0402 100n 16V C4803 Top G 5 0402C_H0 6 CHIPCAP X5R 100N M 16V 0402 100...

Page 35: ...16V C5003 Top B 2 0402C_H0 6 CHIPCAP X5R 100N M 16V 0402 100n 16V C5004 Top D 3 0402C_H0 6 CHIPCAP X5R 100N M 16V 0402 100n 16V C5005 Top D 5 0402C_H0 6 CHIPCAP X5R 100N M 16V 0402 100n 16V C5200 Bot H 7 0603C CHIPCAP X5R 1U K 6V3 0603 1u0 6 3V C7501 Bot C 11 0402C Chipcap 5 NP0 18p 50V C7503 Bot C 11 0603C CHIPCAP X5R 1U K 6V3 0603 1u0 6 3V C7504 Bot C 11 0603C CHIPCAP X5R 1U K 6V3 0603 1u0 6 3V ...

Page 36: ...2 16V C7531 Bot C 10 0402C Chipcap 5 NP0 22p 50V C7532 Bot B 11 0402C Chipcap X7R 10 16V 0402 8n2 16V C7533 Bot C 8 0402C CERCAP X7R 22N K 16V 0402 22n 16V C7534 Bot B 11 0402C Chipcap X7R 10 16V 0402 8n2 16V C7536 Bot B 11 0402C Chipcap X7R 10 16V 0402 8n2 16V C7541 Bot D 9 0603C CHIPCAP X5R 1U K 6V3 0603 1u0 6 3V C7543 Bot E 10 0603C CHIPCAP X5R 1U K 6V3 0603 1u0 6 3V C7545 Bot I 17 0402C Chipca...

Page 37: ... Bot B 6 0402C CHIPCAP NP0 330P J 50V 0402 330p 50V C7573 Bot A 6 0603C CHIPCAP NP0 2N2 G 16V 0603 2n2 16V C7575 Bot E 10 0402C Chipcap 5 NP0 15p 50V C7577 Bot E 10 0402C Chipcap 5 NP0 15p 50V C7581 Bot G 19 0402C Chipcap 5 NP0 39p 50V C7582 Bot D 9 0402C Chipcap 5 NP0 100p 50V C7584 Bot G 18 0402C Chipcap 5 NP0 39p 50V C7593 Bot G 16 0603C CHIPCAP X5R 4U7 K 6V3 0603 4u7 6 3V C7596 Bot C 11 0402C ...

Page 38: ...cap 5 NP0 100p 50V C7618 Bot F 3 0402C_H0 6 CHIPCAP X5R 100N M 16V 0402 100n 16V D2800 Top H 4 uBGA_289 RAP V2 21E PA C027 UBGA D3000 Top H 7 PBFREEBGA40_ 64MB_54MHZ_ MAX FLASH 4MX16 1 8 1 8V VFBGA44 PBFREE 4MX16 D3001 Top H 2 WBGA_60_8 1X 6 6_H0 9 SDRAM 4MX16 1 8V 1 8V WBGA60 4Mx16 D4800 Top E 4 uBGA_289 HELEN3 PS1 1E F761991A C027 UBGA289 D5000 Top B 4 FBGA133 COMBO 512 DDR 512M NAND FBGA133 PBF...

Page 39: ... CHIP BEAD ARRAY 2X1000R 0405 2x1000R 100MHz L2100 Top E 19 0405_2_MATS U CHIP BEAD ARRAY 2X1000R 0405 2x1000R 100MHz L2101 Top B 6 0603_BLM FERR BEAD 220R 100M 2A 0R05 0603 220R 100MHz L2102 Bot F 18 COIL_0603CS CHIP COIL 56N J Q38 250MHZ 0603 56nH L2103 Bot F 18 COIL_0603CS CHIP COIL 56N J Q38 250MHZ 0603 56nH L2104 Top B 6 0603_BLM FERR BEAD 220R 100M 2A 0R05 0603 220R 100MHz L2105 Top B 6 0402...

Page 40: ... 0402 600R 100MHz L5200 Bot H 7 FERRITE_0402 FERRITE BEAD 0 6R 600R 100MHZ 0402 600R 100MHz L7502 Bot D 8 0402L CHIP COIL 100N J Q16 300M 0402 100nH L7503 Bot E 10 FERRITE_0402 FERRITE BEAD 0 6R 600R 100MHZ 0402 600R 100MHz L7504 Bot H 19 0402L CHIP COIL 47N J Q23 800MHZ 0402 47nH L7506 Bot H 18 0402L CHIP COIL 12N J Q31 800M 0402 12nH L7516 Bot G 16 FERRITE_0402 FERRITE BEAD 0 6R 600R 100MHZ 0402...

Page 41: ...Top C 20 LLP_6 REG LP3981YDX 2 8 NOPB 0 3A LLP 6 2 8V R1470 Top G 4 0402R Resistor 5 63mW 100R R1471 Top G 4 0402R Resistor 5 63mW 100R R1472 Top F 3 0402R Resistor 5 63mW 3k3 R1473 Top F 3 0402R Resistor 5 63mW 3k3 R1474 Top G 5 0402R Resistor 5 63mW 33R R1475 Bot F 7 0402R Resistor 5 63mW 470k R1486 Top E 20 0402R Resistor 5 63mW 15R R1487 Bot E 12 0402R CHIPRES 0W06 6R8 J 0402 6R8 R1488 Top D 1...

Page 42: ... Bot E 2 0402R Resistor 5 63mW 220R R2104 Top E 19 0402_VAR CHIP VARISTOR VWM14V VC50V 0402 14V 50V R2105 Top E 19 0402_VAR CHIP VARISTOR VWM14V VC50V 0402 14V 50V R2106 Bot F 18 0402_VAR CHIP VARISTOR VWM14V VC50V 0402 14V 50V R2107 Bot F 18 0402_VAR CHIP VARISTOR VWM14V VC50V 0402 14V 50V R2200 Top E 6 0402R Resistor 5 63mW 100k R2201 Top E 6 0402R Resistor 5 63mW 120k R2202 Top E 6 0402R Resist...

Page 43: ...02_VAR CHIP VARISTOR VWM14V VC50V 0402 14V 50V R7501 Bot C 9 0402R Resistor 5 63mW 1k0 R7503 Bot C 11 0402R Resistor 5 63mW 4k7 R7504 Bot C 11 0402R CHIPRES 0W06 10K F 0402 10k R7505 Bot C 9 0402R CHIPRES 0W06 8K2 F 0402 8k2 R7506 Bot G 17 0402R Resistor 5 63mW 33R R7509 Bot C 8 0402R Resistor 5 63mW 10k R7512 Bot H 16 0404_RAC10 RES NETWORK 0W04 2DB ATT 0404 436R 11R6 436 R R7513 Bot B 7 0402R Ch...

Page 44: ...E 6 0402R Resistor 5 63mW 100R R7558 Bot F 3 0402R Resistor 5 63mW 220R R7559 Bot G 2 0402_VAR RES VARISTOR 14 90V 3PF 0402 14 90V R7560 Bot A 17 0402R Chipres 0W06 jumper 0402 0R S4401 Top E 21 SWITCH_EVQP 7A01K SM SW TACT SPST 12V SIDE KEY 2 2N S5200 Bot I 14 SWITCH_SPVN 220100 SM SW DETECTOR SPST NO 5V 1MA S5202 Bot A 9 SWITCH_SPVM 110201 SWITCH DETECTOR SPVM T7501 Bot B 10 TRANS_LDB15 TRANSF B...

Page 45: ...CONN 3POL SPR 12V 2A X2700 Bot H 6 SIM_CONN_470 191501 SM SIM CONN 6POL P2 54 H1 5 X4400 Top F 2 SMK_4309_B_B _16P_V8 SM CONN 16P SPR P1 3 50V PWB PWB X4401 Top B 19 JST_R_JAVK_G_ 1_R3 SM CONN 2X12F P0 4 30V 3A PWB PWB X5200 Bot H 11 MOLEX_MMC_P 03_3D0545_00 1 CONN SMC RS MMC 6POL P2 5 X5207 Bot H 4 ANT_CLIP_M3E 14601 SPRING CLIP M3E14601 NSJ 3 HD925 X5208 Bot B 5 CONTACT_PAD_ 2 95X1 95 SM CONN VI...

Page 46: ...CH ESD EMI FILTER BGA25 Z4401 Top G 3 FC6_1 65X1 15 ASIP 2 CH MIC EMI ESD PB FREE Z4402 Top E 7 uBGA25_2 47X 2 47 ASIP 10 CH ESD EMI FILTER BGA25 Z4403 Top F 7 uBGA25_2 47X 2 47 ASIP 10 CH ESD EMI FILTER BGA25 Z7500 Bot F 14 FERRITE_FBMJ1 608 FERRITE BEAD 0R01 28R 100MHZ 0603 28R 100MHz Z7503 Bot H 18 ANT_SW_M043 B ANT SW 3SAW 880 960 1710 1990M HZ Z7504 Bot I 16 FILTER_SAW_2 1X1 7_H0 8 SAW FILTER...

Page 47: ...s Component layouts 1YA_02 1f Figure 2 Component layout bottom view 1YA_02 1f RM 180 Parts Lists and Component Layouts Nokia Customer Care Issue 1 COMPANY CONFIDENTIAL Page 2 27 Copyright 2006 Nokia All rights reserved ...

Page 48: ...Figure 3 Component layout top view 1YA_02 1f RM 180 Nokia Customer Care Parts Lists and Component Layouts Page 2 28 COMPANY CONFIDENTIAL Issue 1 Copyright 2006 Nokia All rights reserved ...

Page 51: ...ure 11 Data package setup information 3 13 Figure 12 Data package destination folder 3 14 Figure 13 InstallShield Wizard Complete 3 15 Figure 14 Uninstalling phone data package 3 16 Figure 15 Finishing data package uninstallation 3 16 Figure 16 Phoenix login 3 17 Figure 17 New user configured 3 17 Figure 18 Select mode Manual 3 18 Figure 19 Connections list 3 19 Figure 20 Connection information 3 ...

Page 53: ...rate update packages are used they should be used after Phoenix and data packages have been installed The phone model specific data package includes all changing product specific data Product software binary files Files for type label printing Validation file for the faultlog repair data reporting system All product specific configuration files for Phoenix software components Note Phoenix and phon...

Page 54: ...ninstalling or rebooting is needed at any point you will be prompted by the InstallShield program Context At some point during the installation procedure you may get the following message Figure 4 Dongle not found This may be a result of a defective or too old PKD 1 dongle Check the COM parallel ports used After correcting the problem you can restart the installation For more detailed information ...

Page 55: ... and updated The process may take several minutes to complete If the operating system does not require rebooting the PC components are registered right away If the operating system requires restarting your computer the Install Shield Wizard will notifies about it Select Yes to reboot the PC immediately or No to reboot the PC manually afterwards After the reboot all components are registered Note P...

Page 56: ...place automatically without uninstallation Always use the latest available versions of both Phoenix and the phone specific data package Instructions can be found in the phone model specific Technical Bulletins and phone data package readme txt files shown during installation If you try to update Phoenix with the same version you already have for example a15_2004_24_7_55 to a15_2004_24_7_55 you are...

Page 57: ...ice_sw_2004_39_x_xx exe Results A new Phoenix version is installed and driver versions are checked and updated Uninstalling Phoenix Context You can uninstall Phoenix service software manually from the Windows Control Panel Steps 1 Open the Windows Control Panel and choose Add Remove Programs RM 180 Service Software Instructions Nokia Customer Care Issue 1 COMPANY CONFIDENTIAL Page 3 9 Copyright 20...

Page 58: ...ogram The progress of the uninstallation is shown 3 If the operating system does not require rebooting click Finish to complete Figure 9 Finish uninstallation RM 180 Nokia Customer Care Service Software Instructions Page 3 10 COMPANY CONFIDENTIAL Issue 1 Copyright 2006 Nokia All rights reserved ...

Page 59: ... Windows Control Panel Add Remove Programs 2 Choose Phoenix Service Software Change Remove 3 In the following view select Repair Figure 10 Repair program Phoenix reinstalls components and registers them The procedure is the same as when updating Phoenix 4 To complete the repair click Finish Phone data package overview Each product has its own data package DP The product data package contains all p...

Page 60: ...mputer for example in C TEMP Close all other programs XX XX type designator of the product If you already have Phoenix installed on your computer you will need to update it when a new version is released Note Often Phoenix and the phone specific data package come in pairs meaning that a certain version of Phoenix can only be used with a certain version of a data package Always use the latest avail...

Page 61: ...xt carefully There is information about the Phoenix version required with this data package Figure 11 Data package setup information 4 To continue click Next RM 180 Service Software Instructions Nokia Customer Care Issue 1 COMPANY CONFIDENTIAL Page 3 13 Copyright 2006 Nokia All rights reserved ...

Page 62: ... destination folder The InstallShield Wizard checks where Phoenix is installed and the directory is shown 6 To start copying the files click Next RM 180 Nokia Customer Care Service Software Instructions Page 3 14 COMPANY CONFIDENTIAL Issue 1 Copyright 2006 Nokia All rights reserved ...

Page 63: ...package Context There is no need to uninstall an older version of a data package unless instructions to do so are given in the readme txt file of the data package and bulletins related to the release Please read all related documents carefully Steps 1 Locate the data package installation file e g XX XX_dp_EA_v_1_0 exe from your computer 2 To start the uninstallation procedure double click the data...

Page 64: ...talled click Finish Figure 15 Finishing data package uninstallation Alternative steps You can also uninstall the data package manually from Control Panel Add Remove Programs xx xx Phone Data Package type designator of the phone RM 180 Nokia Customer Care Service Software Instructions Page 3 16 COMPANY CONFIDENTIAL Issue 1 Copyright 2006 Nokia All rights reserved ...

Page 65: ...ctions in Phoenix Context With the Manage Connections feature you can edit and delete existing connections or create new ones Note After choosing the desired connection and connecting the phone to a PC for the first time allow the PC to install the USB device drivers first Please note that this may take some time to complete If there are problems after the driver installation check that the USB co...

Page 66: ...on choose the following connection settings Media FPS 10 TCP IP NET_SERV_NAME Click Scan Choose your own FPS 10 device based on the correct MAC address See Serial No from the label attached to the bottom of your FPS 10 PORT_NUM Use the default value and click Next PROTOCOL_FAMILY Use the default value and click Next SOCKET TYPE Use the default value and click Next TX_BUFFER_SIZE Use the default va...

Page 67: ...re 21 Product support module information example from RM 1 Installing flash support files for FPS 8 and FPS 10 Prerequisites Install Phoenix service software Install phone model specific data package for Phoenix If you want to update the flash support files they are delivered in the same installation package with Phoenix or newer Phoenix packages beginning from December 2004 In case you want to up...

Page 68: ...you want to reinstall it the previous package is first uninstalled Restart installation again after the uninstallation 2 If you try to downgrade the existing version to older ones the setup will be aborted If there is a need to downgrade the version uninstall newer files manually from the Windows Control Panel and then rerun the installation Figure 23 Flash installation interrupted If an older ver...

Page 69: ...inue click Next Figure 24 Flash destination folder When installing the flash update files for the first time you may choose another location by selecting Browse not recommended RM 180 Service Software Instructions Nokia Customer Care Issue 1 COMPANY CONFIDENTIAL Page 3 21 Copyright 2006 Nokia All rights reserved ...

Page 70: ... 2 Choose the correct connection for your flash prommer File Manage Connections 3 Choose Flashing Prommer maintenance 4 To update the FPS 8 FPS 10 software click Update and select the appropriate file fps8upd ini for FPS 8 or fpsxupd ini for FPS 10 from C Program Files Nokia Phoenix Flash Figure 26 Flash directory window RM 180 Nokia Customer Care Service Software Instructions Page 3 22 COMPANY CO...

Page 71: ...ontext Before FPS 8 can be successfully used for phone programming it must first be activated First fill in the FPS 8 activation request sheet in the FPS 8 sales package and follow the instructions given When activation file is received for example 00000 in copy it to the C ProgramFiles Nokia Phoenix BoxActivation directory on your computer this directory is created when Phoenix is installed RM 18...

Page 72: ... activation restart FPS 8 Deactivating FPS 8 Context If there is for example a need to send the FPS 8 box for repair it must be deactivated first Steps 1 Start Phoenix service software 2 Choose Flashing Prommer Maintenance 3 In the Prommer Maintenance window click Deactivate 4 To confirm the deactivation click Yes Figure 30 Deactivation warning RM 180 Nokia Customer Care Service Software Instructi...

Page 73: ...he box is deactivated 5 To complete the deactivation restart FPS 8 RM 180 Service Software Instructions Nokia Customer Care Issue 1 COMPANY CONFIDENTIAL Page 3 25 Copyright 2006 Nokia All rights reserved ...

Page 77: ...16 Service concept for RF BB testing and tuning 4 17 CU 4 flash concept with FPS 10 4 18 RF testing and BB testing tuning 4 19 LAN connection flash concept 4 20 List of Figures Figure 31 Basic flash concept with FPS 10 4 14 Figure 32 MJ 70 module jig service concept 4 15 Figure 33 POS flash concept 4 16 Figure 34 Service concept for RF BB testing and tuning 4 17 Figure 35 CU 4 flash concept with F...

Page 79: ...CA 31D USB cable is used to connect FPS 10 or FPS 11 to a PC It is included in the FPS 10 and FPS 11 sales packages CA 35S Power cable CA 35S is a power cable for connecting for example the FPS 10 flash prommer to the Point Of Sales POS flash adapter RM 180 Service Tools and Service Concepts Nokia Customer Care Issue 1 COMPANY CONFIDENTIAL Page 4 5 Copyright 2006 Nokia All rights reserved ...

Page 80: ... FBUS and USB connections supported When using CU 4 note the special order of connecting cables and other service equipment Instructions 1 Connect a service tool jig flash adapter to CU 4 2 Connect CU 4 to your PC with a USB cable 3 Connect supply voltage 12 V 4 Connect an FBUS cable if necessary 5 Start Phoenix service software Note Phoenix enables CU 4 regulators via USB when it is started Recon...

Page 81: ...FLS 4S Flash device FLS 4S is a dongle and flash device incorporated into one package developed specifically for POS use RM 180 Service Tools and Service Concepts Nokia Customer Care Issue 1 COMPANY CONFIDENTIAL Page 4 7 Copyright 2006 Nokia All rights reserved ...

Page 82: ...ter is attached to replace the phone own battery All functions as well as the calibration voltages current and the protections for over voltages over current and voltage polarity are performed by CU 4 Flash adapter FS 14 main features VBATT supply interface USB FBUS multiplexed interface to the phone Supply voltage for light source JBT 9 Bluetooth test and interface box sales package The JBT 9 tes...

Page 83: ...e The PCS 1 power cable DC is used with a docking station a module jig or a control unit to supply a controlled operating voltage PKD 1 SW security device SW security device is a piece of hardware enabling the use of the service software when connected to the parallel LPT port of the PC Without the device it is not possible to use the service software Printer or any such device can be connected to...

Page 84: ...nnectors of SA 95 GSM900 TX Att dB GSM900 RX Att dB 880 MHz 3 2 925 MHz 2 8 897 MHz 3 2 942 MHz 2 0 915 MHz 3 2 960 MHz 2 5 GSM1800 TX Att dB GSM1800 RX Att dB 1710 MHz 5 6 1805 MHz 4 5 1748 MHz 4 9 1843 MHz 4 2 1785 MHz 4 6 1880 MHz 3 9 GSM1900 TX Att dB GSM1900 RX Att dB 1850 MHz 4 3 1930 MHz 5 0 1880 MHz 5 1 1960 MHz 4 6 1910 MHz 5 3 1990 MHz 5 7 SPI 1 Soldering paste injector RM 180 Nokia Cust...

Page 85: ... SS 15 Camera removal tool The camera removal tool SS 15 is used to remove attach the camera module from to the camera socket of the phone PWB SS 34 Flex opening tool RM 180 Service Tools and Service Concepts Nokia Customer Care Issue 1 COMPANY CONFIDENTIAL Page 4 11 Copyright 2006 Nokia All rights reserved ...

Page 86: ...ler multiplexing between USB and FBUS media controlled by VUSB SS 68 Antenna cover opening tool SS 68 is a tool for removing the antenna cover ST 37 BTHFM rework stencil ST 37 stencil is used with RJ 104 BTHFM rework jig SX 4 Smart card SX 4 is a BB5 security device used to protect critical features in tuning and testing SX 4 is also needed together with FPS 10 when DCT 4 phones are flashed RM 180...

Page 87: ...elded conductor modular cable for flashing and service purposes XRS 6 RF cable The RF cable is used to connect for example a module repair jig to the RF measurement equipment SMA to N Connector approximately 610 mm Attenuation for GSM850 900 0 3 0 1 dB GSM1800 1900 0 5 0 1 dB RM 180 Service Tools and Service Concepts Nokia Customer Care Issue 1 COMPANY CONFIDENTIAL Page 4 13 Copyright 2006 Nokia A...

Page 88: ...ng Item Type Description 1 FS 14 Flash adapter 2 SS 46 Interface adapter 3 CA 35S Power cable 4 XCS 4 Modular cable 5 FPS 10 Flash prommer box 6 Standard USB cable 7 PKD 1 SW security device RM 180 Nokia Customer Care Service Tools and Service Concepts Page 4 14 COMPANY CONFIDENTIAL Issue 1 Copyright 2006 Nokia All rights reserved ...

Page 89: ...l unit 3 FPS 10 Flash prommer box 4 SX 4 Smart card 5 XCS 4 Modular cable 6 PCS 1 DC power cable 7 Standard USB cable 8 Standard USB cable 9 GPIB control cable 10 XRS 6 RF cable 11 PKD 1 SW security device 12 RF shield box Note Item 12 not shown in the picture RM 180 Service Tools and Service Concepts Nokia Customer Care Issue 1 COMPANY CONFIDENTIAL Page 4 15 Copyright 2006 Nokia All rights reserv...

Page 90: ...33 POS flash concept Item Type Description 1 DKU 2 USB connectivity cable 2 FLS 4S POS flash device RM 180 Nokia Customer Care Service Tools and Service Concepts Page 4 16 COMPANY CONFIDENTIAL Issue 1 Copyright 2006 Nokia All rights reserved ...

Page 91: ...3 Standard USB cable 4 PCS 1 DC power cable 5 Standard USB cable smart card reader 6 SX 4 Smart card 7 XRF 1 RF cable 8 GPIB control cable 9 PKD 1 SW security device 10 RF shield box Note Item 10 not shown in the picture RM 180 Service Tools and Service Concepts Nokia Customer Care Issue 1 COMPANY CONFIDENTIAL Page 4 17 Copyright 2006 Nokia All rights reserved ...

Page 92: ... Flash adapter generic flash adapter base for BB5 products 2 CU 4 Control unit 3 XCS 4 Modular cable 4 PCS 1 Power cable 5 FPS 10 Flash prommer box 6 Standard USB cable 7 Standard USB cable 8 PKD 1 SW security device RM 180 Nokia Customer Care Service Tools and Service Concepts Page 4 18 COMPANY CONFIDENTIAL Issue 1 Copyright 2006 Nokia All rights reserved ...

Page 93: ... unit 3 SA 95 RF coupler 4 PCS 1 Power cable 5 Standard USB cable 6 Standard USB cable smart card reader 7 SX 4 Smart card 8 GPIB control cable 9 XRF 1 RF cable 10 PKD 1 SW security device 11 RF shield box Note Item 11 not shown in the picture RM 180 Service Tools and Service Concepts Nokia Customer Care Issue 1 COMPANY CONFIDENTIAL Page 4 19 Copyright 2006 Nokia All rights reserved ...

Page 94: ...lash adapter 2 SS 46 Interface adapter 3 CA 35S Power cable 4 XCS 4 Modular cable 5 FPS 10 Flash prommer box 6 LAN cable 7 LAN cable 8 PKD 1 SW security device RM 180 Nokia Customer Care Service Tools and Service Concepts Page 4 20 COMPANY CONFIDENTIAL Issue 1 Copyright 2006 Nokia All rights reserved ...

Page 97: ...Table of Contents Disassembly reassembly instructions 5 5 RM 180 Disassembly Reassembly Instructions Nokia Customer Care Issue 1 COMPANY CONFIDENTIAL Page 5 3 Copyright 2006 Nokia All rights reserved ...

Page 99: ... the reverse order Note the reassembly specific instructions in steps 11 16 18 25 29 and 31 Steps 1 Always protect the window with a plastic film 2 Remove the Battery Cover RM 180 Disassembly Reassembly Instructions Nokia Customer Care Issue 1 COMPANY CONFIDENTIAL Page 5 5 Copyright 2006 Nokia All rights reserved ...

Page 100: ...rom the bottom side as shown 4 Remove the Keymat 5 Protect the LCD with a plastic film 6 Protect the inner side window of the A Cover with a film RM 180 Nokia Customer Care Disassembly Reassembly Instructions Page 5 6 COMPANY CONFIDENTIAL Issue 1 Copyright 2006 Nokia All rights reserved ...

Page 101: ...e the tweezers to remove the Power Button 10 Protect the Camera Rear Bezel Assy with a plastic film before turning the unit 11 Unscrew the 6 Torx size 6 plus screws in the order shown Note When reassembling use the reverse order and the torque of 25 Ncm RM 180 Disassembly Reassembly Instructions Nokia Customer Care Issue 1 COMPANY CONFIDENTIAL Page 5 7 Copyright 2006 Nokia All rights reserved ...

Page 102: ...reful not to damage the surrounding components when using the tool After you have opened the flex connector you can remove the UI Frame 14 To open each clip of the LCD from the UI Frame carefully move the UI Frame sideward while pulling the LCD forward RM 180 Nokia Customer Care Disassembly Reassembly Instructions Page 5 8 COMPANY CONFIDENTIAL Issue 1 Copyright 2006 Nokia All rights reserved ...

Page 103: ...ew gasket 17 Use SRT 6 to unlatch the BB shield 18 To remove the BB shield from the UI Frame hold the frame in your left hand and push down the BB Shield with SRT 6 Note When reassembling always use a new BB Shield RM 180 Disassembly Reassembly Instructions Nokia Customer Care Issue 1 COMPANY CONFIDENTIAL Page 5 9 Copyright 2006 Nokia All rights reserved ...

Page 104: ...ds 20 Remove the UI PWB 21 Remove the Engine Module and place it onto the RJ 94 jig 22 Use the tweezers to remove the Vibra Motor RM 180 Nokia Customer Care Disassembly Reassembly Instructions Page 5 10 COMPANY CONFIDENTIAL Issue 1 Copyright 2006 Nokia All rights reserved ...

Page 105: ...se the tweezers to lift out the IHF speaker Note When reassembling note the guide pin 26 Unlock the 5 plastic clips of the Antenna in the places shown RM 180 Disassembly Reassembly Instructions Nokia Customer Care Issue 1 COMPANY CONFIDENTIAL Page 5 11 Copyright 2006 Nokia All rights reserved ...

Page 106: ...ssy adhesive Note When reassembling always use new adhesive 30 To prevent mechanical stress to the PWB place the Engine Module onto RJ 94 and use SS 15 to remove the Camera module 31 Attention The following steps are for reassembly only RM 180 Nokia Customer Care Disassembly Reassembly Instructions Page 5 12 COMPANY CONFIDENTIAL Issue 1 Copyright 2006 Nokia All rights reserved ...

Page 107: ...amera module back into its compartment When reassembling note the correct position of the Camera module RM 180 Disassembly Reassembly Instructions Nokia Customer Care Issue 1 COMPANY CONFIDENTIAL Page 5 13 Copyright 2006 Nokia All rights reserved ...

Page 111: ...fault troubleshooting 6 44 Display and keyboard backlight troubleshooting 6 45 ALS troubleshooting 6 46 LED driver troubleshooting 6 49 Bluetooth troubleshooting 6 50 Introduction to Bluetooth troubleshooting 6 50 Bluetooth settings for Phoenix 6 51 Bluetooth self tests in Phoenix 6 52 Bluetooth troubleshooting 6 54 Bluetooth BER failure troubleshooting 6 55 BT audio failure troubleshooting 6 57 A...

Page 112: ... measurement on the rising edge of the Helen usb0_txen J4813 line 6 28 Figure 48 SIM interface signals 6 30 Figure 49 MMC card initialization 6 31 Figure 50 Data transfer 6 33 Figure 51 Ambient Light Sensor Calibration window 6 47 Figure 52 BER test result 6 52 Figure 53 Bluetooth self tests in Phoenix 6 53 Figure 54 Single ended output waveform of the Ext_in_HP_out measurement when earpiece is co...

Page 113: ...fault repairing is divided into troubleshooting paths The following main troubleshooting tree describes the different baseband troubleshooting paths to be followed in fault situations RM 180 BB Troubleshooting and Tuning Guide Nokia Customer Care Issue 1 COMPANY CONFIDENTIAL Page 6 5 Copyright 2006 Nokia All rights reserved ...

Page 114: ...Troubleshooting flow Figure 38 Main troubleshooting tree RM 180 Nokia Customer Care BB Troubleshooting and Tuning Guide Page 6 6 COMPANY CONFIDENTIAL Issue 1 Copyright 2006 Nokia All rights reserved ...

Page 115: ...Dead or jammed device troubleshooting Troubleshooting flow RM 180 BB Troubleshooting and Tuning Guide Nokia Customer Care Issue 1 COMPANY CONFIDENTIAL Page 6 7 Copyright 2006 Nokia All rights reserved ...

Page 117: ...General power checking troubleshooting Troubleshooting flow RM 180 BB Troubleshooting and Tuning Guide Nokia Customer Care Issue 1 COMPANY CONFIDENTIAL Page 6 9 Copyright 2006 Nokia All rights reserved ...

Page 118: ...Clocking troubleshooting Troubleshooting flow RM 180 Nokia Customer Care BB Troubleshooting and Tuning Guide Page 6 10 COMPANY CONFIDENTIAL Issue 1 Copyright 2006 Nokia All rights reserved ...

Page 119: ...Application processor troubleshooting Troubleshooting flow RM 180 BB Troubleshooting and Tuning Guide Nokia Customer Care Issue 1 COMPANY CONFIDENTIAL Page 6 11 Copyright 2006 Nokia All rights reserved ...

Page 122: ...Charging troubleshooting Troubleshooting flow RM 180 Nokia Customer Care BB Troubleshooting and Tuning Guide Page 6 14 COMPANY CONFIDENTIAL Issue 1 Copyright 2006 Nokia All rights reserved ...

Page 123: ...ry current measuring fault troubleshooting Troubleshooting flow RM 180 BB Troubleshooting and Tuning Guide Nokia Customer Care Issue 1 COMPANY CONFIDENTIAL Page 6 15 Copyright 2006 Nokia All rights reserved ...

Page 124: ...lash programming fault troubleshooting Troubleshooting flow RM 180 Nokia Customer Care BB Troubleshooting and Tuning Guide Page 6 16 COMPANY CONFIDENTIAL Issue 1 Copyright 2006 Nokia All rights reserved ...

Page 126: ...or the rise of the BSI signal Figure 42 Flashing pic 2 Take single trig measurement for the rise of the BSI signal RM 180 Nokia Customer Care BB Troubleshooting and Tuning Guide Page 6 18 COMPANY CONFIDENTIAL Issue 1 Copyright 2006 Nokia All rights reserved ...

Page 127: ...CMT SDRAM memory troubleshooting Troubleshooting flow RM 180 BB Troubleshooting and Tuning Guide Nokia Customer Care Issue 1 COMPANY CONFIDENTIAL Page 6 19 Copyright 2006 Nokia All rights reserved ...

Page 128: ...Figure 43 CMT SDRAM CLK from pin J2806 RM 180 Nokia Customer Care BB Troubleshooting and Tuning Guide Page 6 20 COMPANY CONFIDENTIAL Issue 1 Copyright 2006 Nokia All rights reserved ...

Page 129: ...CMT NOR flash fault troubleshooting Troubleshooting flow RM 180 BB Troubleshooting and Tuning Guide Nokia Customer Care Issue 1 COMPANY CONFIDENTIAL Page 6 21 Copyright 2006 Nokia All rights reserved ...

Page 131: ...lication processor memory troubleshooting Troubleshooting flow RM 180 BB Troubleshooting and Tuning Guide Nokia Customer Care Issue 1 COMPANY CONFIDENTIAL Page 6 23 Copyright 2006 Nokia All rights reserved ...

Page 132: ...ment on the falling edge of the CE signal J5001 Figure 45 COMBO NAND in boot pic 1 RM 180 Nokia Customer Care BB Troubleshooting and Tuning Guide Page 6 24 COMPANY CONFIDENTIAL Issue 1 Copyright 2006 Nokia All rights reserved ...

Page 133: ...Power key troubleshooting Troubleshooting flow RM 180 BB Troubleshooting and Tuning Guide Nokia Customer Care Issue 1 COMPANY CONFIDENTIAL Page 6 25 Copyright 2006 Nokia All rights reserved ...

Page 134: ...USB interface troubleshooting Troubleshooting flow RM 180 Nokia Customer Care BB Troubleshooting and Tuning Guide Page 6 26 COMPANY CONFIDENTIAL Issue 1 Copyright 2006 Nokia All rights reserved ...

Page 135: ... TXD POP PORT pin6 and D RXD POP PORT pin7 voltage levels when USB connected RM 180 BB Troubleshooting and Tuning Guide Nokia Customer Care Issue 1 COMPANY CONFIDENTIAL Page 6 27 Copyright 2006 Nokia All rights reserved ...

Page 136: ...ingle triggered measurement on the rising edge of the Helen usb0_txen J4813 line RM 180 Nokia Customer Care BB Troubleshooting and Tuning Guide Page 6 28 COMPANY CONFIDENTIAL Issue 1 Copyright 2006 Nokia All rights reserved ...

Page 137: ...SIM card troubleshooting Troubleshooting flow RM 180 BB Troubleshooting and Tuning Guide Nokia Customer Care Issue 1 COMPANY CONFIDENTIAL Page 6 29 Copyright 2006 Nokia All rights reserved ...

Page 138: ... single triggered measurement in boot on the VSIM1 line Figure 48 SIM interface signals RM 180 Nokia Customer Care BB Troubleshooting and Tuning Guide Page 6 30 COMPANY CONFIDENTIAL Issue 1 Copyright 2006 Nokia All rights reserved ...

Page 139: ...MMC troubleshooting Troubleshooting flow RM 180 BB Troubleshooting and Tuning Guide Nokia Customer Care Issue 1 COMPANY CONFIDENTIAL Page 6 31 Copyright 2006 Nokia All rights reserved ...

Page 140: ...urement on the rising edge of the DAT signal Figure 49 MMC card initialization RM 180 Nokia Customer Care BB Troubleshooting and Tuning Guide Page 6 32 COMPANY CONFIDENTIAL Issue 1 Copyright 2006 Nokia All rights reserved ...

Page 141: ...is caused by mechanical reasons dirt corrosion Malfunction of several keys at the same time this happens when one or more rows or columns are faulty shortcut or open connection For a more detailed description of the keyboard and keymatrix see section Keyboard in System Module If the failure mode is not clear start with the Keyboard Test in Phoenix RM 180 BB Troubleshooting and Tuning Guide Nokia C...

Page 143: ...Slider switch troubleshooting Troubleshooting flow RM 180 BB Troubleshooting and Tuning Guide Nokia Customer Care Issue 1 COMPANY CONFIDENTIAL Page 6 35 Copyright 2006 Nokia All rights reserved ...

Page 144: ...FM radio troubleshooting Troubleshooting flow RM 180 Nokia Customer Care BB Troubleshooting and Tuning Guide Page 6 36 COMPANY CONFIDENTIAL Issue 1 Copyright 2006 Nokia All rights reserved ...

Page 145: ...e model specific Phoenix data package PKD 1 dongle SX 4 smart card Enables BB5 0 testing and tuning features External smart card reader Note The smart card reader is only needed when FPS 8 is used FPS 10 has an integrated smart card reader Activated FPS 8 flash prommer OR FPS 10 flash prommer Flash update package 03 18 004 or newer for FPS 8 or FPS 10 flash prommers CU 4 control unit USB cable fro...

Page 146: ...cannot be found because the correct data cannot be read from the phone automatically Code must be chosen manually it determines the correct flash files to be used Please choose the correct product code can be seen in the phone type label from the dropdown list Flash Type must be set to Phone as Manufactured v To continue click Start Progress bars and messages on the screen show actions during phon...

Page 147: ...Product 2 Create a Request file For this procedure you must supply 12 V to CU 4 from an external power supply i To connect the phone with Phoenix choose File Scan Product ii Choose Tools Certificate Restore iii To choose a location for the request file click Browse RM 180 BB Troubleshooting and Tuning Guide Nokia Customer Care Issue 1 COMPANY CONFIDENTIAL Page 6 39 Copyright 2006 Nokia All rights ...

Page 148: ...created send it to Nokia as an e mail attachment 3 Restore certificate For this procedure you must supply 12 V to CU 4 from an external power supply i Save the reply file sent by Nokia to your computer ii Start Phoenix service software iii Choose File Scan Product RM 180 Nokia Customer Care BB Troubleshooting and Tuning Guide Page 6 40 COMPANY CONFIDENTIAL Issue 1 Copyright 2006 Nokia All rights r...

Page 149: ... of the file and the path where it is located are shown vii To write the file to phone click Start Next actions After a successful rewrite you must retune the phone completely by using Phoenix tuning functions Important Perform all tunings RF BB and UI RM 180 BB Troubleshooting and Tuning Guide Nokia Customer Care Issue 1 COMPANY CONFIDENTIAL Page 6 41 Copyright 2006 Nokia All rights reserved ...

Page 150: ...ht LED components are inside the display module Backlight failure can also be in the connector or in the backlight power source in the main engine of the phone This means that in case the display is working image OK the backlight is faulty Visual defects pixel Pixel defects can be checked by controlling the display with Phoenix Use both colours black and white on a full screen The display may have...

Page 151: ... station ii StartPhoenix service software iii Read the phone information to check that also the application engine is functioning normally you should be able to read the APE ID 3 Proceed to the display troubleshooting flowcharts Use the Display Test tool in Phoenix to find the detailed fault mode RM 180 BB Troubleshooting and Tuning Guide Nokia Customer Care Issue 1 COMPANY CONFIDENTIAL Page 6 43 ...

Page 152: ...Display fault troubleshooting Troubleshooting flow RM 180 Nokia Customer Care BB Troubleshooting and Tuning Guide Page 6 44 COMPANY CONFIDENTIAL Issue 1 Copyright 2006 Nokia All rights reserved ...

Page 153: ... Also the brightness of the display is adjusted by the ambient light sensor You can enable disable ALS with the help of Phoenix service software Display brightness can be adjusted manually if ALS is disabled If the ambient light sensor is enabled it adjusts the display brightness automatically Troubleshooting flow RM 180 BB Troubleshooting and Tuning Guide Nokia Customer Care Issue 1 COMPANY CONFI...

Page 154: ...shooting diagram refers to these Phoenix LED control tool also shows you luminance The correct luminance in darkness is 20 lx and in office environment 100 2000 lx The luminance value depends strongly on the light source and the angle of the phone so these values are only a rough guideline LED driver control voltage measurement points can be found from the LED driver troubleshooting section When b...

Page 155: ... Calibration pane click Start and Write 6 In the Ambient Light Sensor Calibration pane check the Use default values only check box and click Write 7 To end the calibration click Close RM 180 BB Troubleshooting and Tuning Guide Nokia Customer Care Issue 1 COMPANY CONFIDENTIAL Page 6 47 Copyright 2006 Nokia All rights reserved ...

Page 157: ...LED driver troubleshooting Troubleshooting flow RM 180 BB Troubleshooting and Tuning Guide Nokia Customer Care Issue 1 COMPANY CONFIDENTIAL Page 6 49 Copyright 2006 Nokia All rights reserved ...

Page 158: ...B see the following section for details on BT antenna HW and mechanics Malfunction in the BT ASIC BB ASICs or Phone s BT SMD components This is unpredictable and could have many causes i e SW or HW related The main issue is to find out if the problem is related to the BT antenna or related to the BT system or the phone s BB and then replace fix the faulty component Location of the BT antenna RM 18...

Page 159: ...t 3 Place the phone to a flash adapter in the local mode 4 Choose Testing Bluetooth LOCALS 5 Locate JBT 9 s serial number 12 digits found in the type label on the back of JBT 9 In addition to JBT 9 also SB 6 JBT 3 and JBT 6 Bluetooth test boxes can be used RM 180 BB Troubleshooting and Tuning Guide Nokia Customer Care Issue 1 COMPANY CONFIDENTIAL Page 6 51 Copyright 2006 Nokia All rights reserved ...

Page 160: ...in the Bluetooth LOCALS window Figure 52 BER test result Bluetooth self tests in Phoenix Steps 1 Start Phoenix service software 2 ChooseFile Scan Product 3 Place the phone to a flash adapter 4 From the Mode drop down menu set mode to Local 5 Choose Testing Self Tests 6 In the Self Tests window check the following Bluetooth related tests ST_LPRF_IF_TEST ST_LPRF_AUDIO_LINES_TEST ST_BT_WAKEUP_TEST RM...

Page 161: ...n the tests click Start Figure 53 Bluetooth self tests in Phoenix RM 180 BB Troubleshooting and Tuning Guide Nokia Customer Care Issue 1 COMPANY CONFIDENTIAL Page 6 53 Copyright 2006 Nokia All rights reserved ...

Page 162: ...Bluetooth troubleshooting Bluetooth troubleshooting RM 180 Nokia Customer Care BB Troubleshooting and Tuning Guide Page 6 54 COMPANY CONFIDENTIAL Issue 1 Copyright 2006 Nokia All rights reserved ...

Page 163: ...Bluetooth BER failure troubleshooting Troubleshooting flow RM 180 BB Troubleshooting and Tuning Guide Nokia Customer Care Issue 1 COMPANY CONFIDENTIAL Page 6 55 Copyright 2006 Nokia All rights reserved ...

Page 165: ...BT audio failure troubleshooting Troubleshooting flow RM 180 BB Troubleshooting and Tuning Guide Nokia Customer Care Issue 1 COMPANY CONFIDENTIAL Page 6 57 Copyright 2006 Nokia All rights reserved ...

Page 166: ...est procedure Audio can be tested using the Phoenix audio routings option Three different audio loop paths can be activated External microphone to Internal earpiece External microphone to Internal handsfree speaker Internal microphone to External earpiece Each audio loop sets routing from the specified input to the specified output enabling a quick in out test Loop path gains are fixed and they ca...

Page 167: ...ic to Internal Earpiece XMICP and GND EarP and GND 4 5 1000 600 1 2 NA EarN and GND XMICN and GND EarP and GND EarN and GND External Mic to Internal handsfree XMICP and GND B2102 pads 5 1000 560 0 25mA calc XMICN and GND B2102 pads Internal Mic to External Earpiece B2100 OUT GND HSEAR R P HSEAR R N and GND 22 7 100 1360 1 2 NA HSEAR P HSEAR N and GND HSEAR R P HSEAR R N and GND HSEAR P HSEAR N and...

Page 168: ... amplifiers is unavailable the measurement must be performed with a current probe and the input signal frequency must be 2kHz Figure 55 Differential output waveform of the Ext_in_IHF_out out loop measurement when speaker is connected RM 180 Nokia Customer Care BB Troubleshooting and Tuning Guide Page 6 60 COMPANY CONFIDENTIAL Issue 1 Copyright 2006 Nokia All rights reserved ...

Page 169: ...ended output waveform of the HP_in_Ext_out loop when microphone is connected RM 180 BB Troubleshooting and Tuning Guide Nokia Customer Care Issue 1 COMPANY CONFIDENTIAL Page 6 61 Copyright 2006 Nokia All rights reserved ...

Page 170: ...Internal earpiece troubleshooting Troubleshooting flow RM 180 Nokia Customer Care BB Troubleshooting and Tuning Guide Page 6 62 COMPANY CONFIDENTIAL Issue 1 Copyright 2006 Nokia All rights reserved ...

Page 171: ...Internal microphone troubleshooting Troubleshooting flow RM 180 BB Troubleshooting and Tuning Guide Nokia Customer Care Issue 1 COMPANY CONFIDENTIAL Page 6 63 Copyright 2006 Nokia All rights reserved ...

Page 172: ...IHF troubleshooting Troubleshooting flow RM 180 Nokia Customer Care BB Troubleshooting and Tuning Guide Page 6 64 COMPANY CONFIDENTIAL Issue 1 Copyright 2006 Nokia All rights reserved ...

Page 173: ...External microphone troubleshooting Troubleshooting flow RM 180 BB Troubleshooting and Tuning Guide Nokia Customer Care Issue 1 COMPANY CONFIDENTIAL Page 6 65 Copyright 2006 Nokia All rights reserved ...

Page 174: ...External earpiece troubleshooting Troubleshooting flow RM 180 Nokia Customer Care BB Troubleshooting and Tuning Guide Page 6 66 COMPANY CONFIDENTIAL Issue 1 Copyright 2006 Nokia All rights reserved ...

Page 175: ...Vibra troubleshooting Troubleshooting flow RM 180 BB Troubleshooting and Tuning Guide Nokia Customer Care Issue 1 COMPANY CONFIDENTIAL Page 6 67 Copyright 2006 Nokia All rights reserved ...

Page 176: ...s to be performed before other item s However if all calibrations are selected at the same time there is no need to perform the ADC calibration first 8 Click Calibrate The calibration of the selected item s is carried out automatically The candidates for the new calibration values are shown in the Calculated values column If the new calibration values seem to be acceptable please refer to the foll...

Page 179: ...bration GSM 7 20 Rx band filter response compensation GSM 7 22 Rx AM suppression GSM 7 27 GSM transmitter tunings 7 29 Tx IQ tuning GSM 7 29 Tx power level tuning GSM 7 31 List of Tables Table 11 RF channel filter calibration tuning limits 7 18 Table 12 Temperature sensor calibration tuning limits 7 20 Table 13 RF tuning limits in Rx calibration 7 22 Table 14 RSSI level values 7 28 Table 15 Tx IQ ...

Page 181: ...e properly A capacitor can be checked for shorts and resistors for value by means of an ohmmeter but be aware in circuit measurements should be evaluated carefully Keep in mind that all measured voltages or RF levels in the service manual are rough figures Especially RF levels vary because of different measuring equipment or different grounding of the probe used All spectrum analyser measurements ...

Page 183: ...ions Test points for spectrum analyzer Figure 58 Test point locations for spectrum analyzer RM 180 RF Troubleshooting and Tuning Guide Nokia Customer Care Issue 1 COMPANY CONFIDENTIAL Page 7 7 Copyright 2006 Nokia All rights reserved ...

Page 184: ...ints for oscilloscope Figure 59 Test points for oscilloscope bottom RM 180 Nokia Customer Care RF Troubleshooting and Tuning Guide Page 7 8 COMPANY CONFIDENTIAL Issue 1 Copyright 2006 Nokia All rights reserved ...

Page 185: ...ent This test measures the signal strength of the received signal I and Q branches can be measured separately For GSM RSSI measurement see GSM Rx chain activation for manual measurements GSM RSSI measurement page 7 10 In GSM the input signal can be either a real GSM signal or a CW signal that is 67 771 kHz above the carrier frequency RM 180 RF Troubleshooting and Tuning Guide Nokia Customer Care I...

Page 186: ...y set the cellular tester downlink channel to the appropriate channel Make sure that the tester is set to continuous mode not to burst mode 4 In the RSSI Reading window select the appropriate band and channel Figure 61 RSSI Reading window 5 To start the measurement activate GSM Rx chain click Start Results RSSI reading values of the selected band and channel are displayed The RSSI level must be th...

Page 187: ... RF cable between the RF connector of the module test jig and measurement equipment or alternatively use a 50 ohms at least 2 W dummy load in the module test jig RF connector otherwise the GSM PA may be damaged Note There are two antenna connectors in the module jig one for GSM one for Bluetooth Make sure that all connections are made to the correct RF connector Normally a spectrum analyser is use...

Page 188: ...Default 15 on GSM1800 GSM1900 Figure 62 RF Controls window Checking antenna functionality The main antenna has one main antenna element GSM In the GSM antenna there is one Feed and two GND contacts The contacts of the GSM antenna are separated in the RDC 0 ohm short circuit RM 180 Nokia Customer Care RF Troubleshooting and Tuning Guide Page 7 12 COMPANY CONFIDENTIAL Issue 1 Copyright 2006 Nokia Al...

Page 189: ...visually intact BT antenna BT antenna has one Feed and two GND contacts The antenna is functioning normally when the contacts function RDC 0 ohm and the antenna is visually intact Figure 64 BT antenna RM 180 RF Troubleshooting and Tuning Guide Nokia Customer Care Issue 1 COMPANY CONFIDENTIAL Page 7 13 Copyright 2006 Nokia All rights reserved ...

Page 190: ...nged flash memory chip is changed or otherwise corrupted Caution RF calibration is always performed with the help of a product specific module jig never with an RF coupler Using an RF coupler in the calibration phase results in a complete mistuning of the RF side RM 180 Nokia Customer Care RF Troubleshooting and Tuning Guide Page 7 14 COMPANY CONFIDENTIAL Issue 1 Copyright 2006 Nokia All rights re...

Page 191: ... to the corresponding information on the Partner Website or Nokia Online Before you can use autotuning the GPIB driver from the GPIB card vendor must be installed and running The autotune xml file must be in a correct place C Program Files Nokia Phoenix products xx xx rfconf_xx x xml indicates the type designator of the phone Context RF autotuning is performed with the aid of a digital radio commu...

Page 192: ...ester choose Set Loss from the Tuning menu 6 In the Set Loss window click the Jig tab and select the right jig for the phone RM 180 Nokia Customer Care RF Troubleshooting and Tuning Guide Page 7 16 COMPANY CONFIDENTIAL Issue 1 Copyright 2006 Nokia All rights reserved ...

Page 193: ...e window click Options 10 In the Auto Tune options window see that the Enable showing of message boxes check box is checked and click OK Results Autotuning completed successfully message appears RM 180 RF Troubleshooting and Tuning Guide Nokia Customer Care Issue 1 COMPANY CONFIDENTIAL Page 7 17 Copyright 2006 Nokia All rights reserved ...

Page 194: ...ion Any component in the GSM TX RF chain before the PA Tx IQ Tuning Tx Power Level Tuning Any component in the GSM TX RF chain after the PA or PA Tx Power Level Tuning Any component in the GSM RX chain Rx Calibration RX Band Filter Response Compensation RX AM Suppression VCTCXO Rx Calibration System mode independent manual tunings RF channel filter calibration Context Rx channel filter calibration...

Page 195: ...3 Click Tune 4 Check that the detected PA manufacturers are corresponding to the actual chips on the board 5 To end the procedure click Close Temperature sensor calibration Context There is a temperature sensor integrated into one of the device ASICs The ASIC provides DC voltage which is temperature dependent Temperature sensor calibration is done in room temperature in which offset caused by the ...

Page 196: ...n values of the GSM Rx AGC system and tuning response of the AFC system AFC D A init value and AFC slope Steps 1 Connect the GSM connector of the module jig to a signal generator 2 Start Phoenix service software 3 Choose File Scan Product 4 From the Operating mode drop down menu set mode to Local 5 Choose Tuning GSM Rx Calibration RM 180 Nokia Customer Care RF Troubleshooting and Tuning Guide Page...

Page 197: ...ith band EGSM900 pop up window Note The calibration uses a non modulated CW signal Increase the signal generator level by cable attenuation and module jig probe attenuation 8 To perform the tuning click OK RM 180 RF Troubleshooting and Tuning Guide Nokia Customer Care Issue 1 COMPANY CONFIDENTIAL Page 7 21 Copyright 2006 Nokia All rights reserved ...

Page 198: ...I0 104 104 109 114 dB 10 When the first values have been written to the phone memory click Next to change to the next band 11 To finish the tuning go through all bands and click Close Results Rx band filter response compensation GSM Prerequisites Rx Calibration must be performed before the Rx Band Filter Response Compensation RM 180 Nokia Customer Care RF Troubleshooting and Tuning Guide Page 7 22...

Page 199: ...1 Connect the GSM connector of the module jig to a signal generator 2 Start Phoenix service software 3 Choose File Scan Product 4 From the Operating mode drop down menu set mode to Local 5 Select GSM900 band 6 Choose Tuning GSM Rx Band Filter Response Compensation 7 From the Tuning mode drop down menu select Manual 8 Click Start RM 180 RF Troubleshooting and Tuning Guide Nokia Customer Care Issue ...

Page 200: ...Response Compensation for EGSM900 pop up window 10 To perform the tuning click OK 11 Go through all 9 frequencies The following window appears showing signal levels for the input frequencies RM 180 Nokia Customer Care RF Troubleshooting and Tuning Guide Page 7 24 COMPANY CONFIDENTIAL Issue 1 Copyright 2006 Nokia All rights reserved ...

Page 201: ...5 dB Ch 37 942 46771 MHz 3 0 5 dB Ch 90 953 06771 MHz 3 0 5 dB Ch 114 957 86771 MHz 3 0 5 dB Ch 124 959 86771 MHz 3 0 5 dB Ch 136 962 26771 MHz 10 1 5 dB GSM1800 Ch 497 1802 26771 MHz 10 1 5 dB Ch 512 1805 26771 MHz 3 0 5 dB Ch 535 1809 86771 MHz 3 0 5 dB Ch 606 1824 06771 MHz 3 0 5 dB RM 180 RF Troubleshooting and Tuning Guide Nokia Customer Care Issue 1 COMPANY CONFIDENTIAL Page 7 25 Copyright 2...

Page 202: ...B Ch 537 1935 26771 MHz 3 0 5 dB Ch 586 1945 06771 MHz 3 0 5 dB Ch 661 1960 06771 MHz 3 0 5 dB Ch 736 1975 06771 MHz 3 0 5 dB Ch 794 1986 66771 MHz 3 0 5 dB Ch 810 1989 86771 MHz 3 0 5 dB Ch 835 1994 86771 MHz 10 1 5 dB 13 If the values are within the limits click Next to continue with the next band RM 180 Nokia Customer Care RF Troubleshooting and Tuning Guide Page 7 26 COMPANY CONFIDENTIAL Issue...

Page 203: ...ion ability In Rx AM suppression a continuous signal accompanied with an AM modulated signal 10 MHz above the current channel is feed to the antenna RFIC control word values are iterated until a minimum RSSI signal is found Steps 1 Connect the GSM connector of the module jig to a signal generator 2 Start Phoenix service software 3 Choose File Scan Product 4 From the drop down menus set Operating m...

Page 204: ...ow 8 Click OK 9 Check that RSSI level value is between the limits presented in the following table Table 14 RSSI level values Band Min Max Unit GSM900 115 90 dB GSM1800 115 85 dB GSM1900 115 100 dB RM 180 Nokia Customer Care RF Troubleshooting and Tuning Guide Page 7 28 COMPANY CONFIDENTIAL Issue 1 Copyright 2006 Nokia All rights reserved ...

Page 205: ...t Phoenix service software 2 Choose File Scan Product 3 From the Operating mode drop down menu set mode to Local 4 Choose Tuning GSM Tx IQ Tuning 5 From the Band drop down menu choose GSM900 6 In the Tx IQ Tuning window set mode to Automatic 7 Click Start Wait until the automatic tuning feature has finished and moved the sliders Values are written to the phone memory automatically Tuning sliders s...

Page 206: ... DC offset 6 4 4 6 dB Ampl 1 0 1 dB Phase 85 90 95 dB GSM1800 GSM1900 I Q DC 6 0 5 0 5 6 dB Ampl 1 0 1 dB Phase 95 100 110 dB RM 180 Nokia Customer Care RF Troubleshooting and Tuning Guide Page 7 30 COMPANY CONFIDENTIAL Issue 1 Copyright 2006 Nokia All rights reserved ...

Page 207: ...e adjust the GSM transmitter output power to fulfill the specifications In dual or triple band phones the power level tuning is made for both high and low PA Modes Power Amplifier Mode in the GSM900 band but only for high PA mode in GSM1800 GSM1900 bands For EDGE transmission the bias settings of the GSM PA are adjusted in order to improve linearity This affects the PA gain and therefore the power...

Page 208: ...200 kHz Sweep time 3s Trigger Video triggering Free run Resolution BW 3 kHz Video BW 3 kHz Reference level offset sum cable attenuation with module jig attenuation Reference level 33dBm A power meter with a peak power detector can be also used Remember to take the attenuations into account RM 180 Nokia Customer Care RF Troubleshooting and Tuning Guide Page 7 32 COMPANY CONFIDENTIAL Issue 1 Copyrig...

Page 209: ...nt 0 234 PL19 coefficient 0 12 0 195 0 3 GSM900 EDGE on PL8 coefficient 0 35 0 419 0 6 PL15 coefficient 0 247 PL19 coefficient 0 12 0 204 0 3 GSM1800 EDGE off PL0 coefficient 0 45 0 51 0 7 PL11 coefficient 0 219 PL15 coefficient 0 12 0 185 0 3 GSM1800 EDGE on PL2 coefficient 0 35 0 394 0 6 PL11 coefficient 0 23 RM 180 RF Troubleshooting and Tuning Guide Nokia Customer Care Issue 1 COMPANY CONFIDEN...

Page 210: ...click Next to proceed to the next band and click Start 9 Set Edge mode on and start tuning again Change video averaging to 50 10 Tune EDGE power levels to the corresponding target power levels Only power levels 8 15 and 19 are tuned in GSM900 and 2 10 and 15 in GSM1800 1900 11 When the tuning is completed close the Tx Power Level Tuning window RM 180 Nokia Customer Care RF Troubleshooting and Tuni...

Page 213: ...st of Figures Figure 66 Blurred image Target too close 8 6 Figure 67 Blurring caused by shaking hands 8 7 Figure 68 Near objects get skewed when taking images from a moving vehicle 8 7 Figure 69 Noisy image taken in 70 degrees Celsius 8 8 Figure 70 Image taken against light 8 8 Figure 71 Flicker in an image object illuminated by strong fluorescent light 8 9 Figure 72 A lens reflection effect cause...

Page 215: ...ed significantly helps the testing by narrowing down the amount of test cases The following types of image quality problems may be expected to appear Dust black spots Lack of sharpness Bit errors Terms Dynamic range Camera s ability to capture details in dark and bright areas of the scene simultaneously Exposure time Camera modules use silicon sensor to collect light and for forming an image The i...

Page 216: ...The lack of sharpness is first visible in full resolution images If observing just the viewfinder even very close objects may seem to appear sharp This is normal do not change the camera module Figure 66 Blurred image Target too close The amount of light available In dim conditions camera runs out of sensitivity The exposure time is long especially in the night mode and the risk of getting shaken ...

Page 217: ...Near objects get skewed when taking images from a moving vehicle Temperature High temperatures inside the mobile phone cause more noise to appear in images For example in 70 degrees Celsius the noise level may be very high and it further grows if the conditions are dim If the phone processor has been heavily loaded for a long time before taking an image the phone might have considerably higher tem...

Page 218: ... having for example a window behind the object the result is usually poor This is normal behaviour do not change the camera module Figure 70 Image taken against light Flicker In some occasions a bright fluorescent light may cause flicker in the viewfinder and captured image This phenomenon may also be a result if images are taken indoors under the mismatch of 50 60 Hz electricity network frequency...

Page 219: ... in images This happens because of undesired reflections inside the camera optics Generally this kind of reflections are common in all optical systems This is normal behaviour do not change the camera module Figure 72 A lens reflection effect caused by sunshine RM 180 Camera Module Troubleshooting Nokia Customer Care Issue 1 COMPANY CONFIDENTIAL Page 8 9 Copyright 2006 Nokia All rights reserved ...

Page 220: ... always easy Figure Effects of dust on optical path is an example of an image having easily detectable dust problems When taking a white image use uniformly lightened white paper or white wall Another option is to use uniform light but in this case make sure that the camera image is not flickering when taking the test image In case flickering occurs try to reduce the illumination level Use JPEG im...

Page 221: ...ens moves back and forth The camera cussion and bezel between the window and the lens unit or camera module should prevent any particles from getting into the cavity after the manufacturing phase If dust particles are found on the sensor this is classified as a manufacturing error of the module and the camera should be replaced Any particles inside the cavity between the protection window and the ...

Page 222: ... bit have to be used True colour 24 bit 16 million colours or 32 bit full colour setting is recommended Next actions If there appears to be a clearly noticeable difference between the reference image and the test images the module might have a misfocused lens change the module Re check the resolution after changing the camera module If the changed module produces the same result the fault is proba...

Page 223: ...something in very highly illuminated environments Typically this is a contact problem between the camera module and the phone main PWB You should check the camera assembly and connector contacts If the fault is in the camera module bit errors are typically visible only when using some specific image resolution For example in case of a viewfinder fault the error might exist but is not visible in a ...

Page 224: ...ing flowcharts Camera hardware failure message troubleshooting Troubleshooting flow RM 180 Nokia Customer Care Camera Module Troubleshooting Page 8 14 COMPANY CONFIDENTIAL Issue 1 Copyright 2006 Nokia All rights reserved ...

Page 225: ...as the latest software before continuing Camera baseband HW troubleshooting Troubleshooting flow RM 180 Camera Module Troubleshooting Nokia Customer Care Issue 1 COMPANY CONFIDENTIAL Page 8 15 Copyright 2006 Nokia All rights reserved ...

Page 226: ...Camera viewfinder troubleshooting Troubleshooting flow RM 180 Nokia Customer Care Camera Module Troubleshooting Page 8 16 COMPANY CONFIDENTIAL Issue 1 Copyright 2006 Nokia All rights reserved ...

Page 227: ...Bad camera image quality troubleshooting Troubleshooting flow RM 180 Camera Module Troubleshooting Nokia Customer Care Issue 1 COMPANY CONFIDENTIAL Page 8 17 Copyright 2006 Nokia All rights reserved ...

Page 228: ...ult which would tell if the device is working properly Often subjective evaluation has to be used for finding out if there is something wrong in the flash Some training or experience of a correctly operating reference device may be needed in order to detect possible faults It is easy for a user to take low quality images in bad conditions Therefore the camera and flash operation has to be always c...

Page 229: ...dule Figure 80 overexposed image Distance to the target too far away The power of the white LED flash is still very modest compared to xenon flash technology Even with full power the maximum distance for an acceptable image quality is roughly 1 2 m If the distance is greater than 1 2 m the images will appear dark and the noise level increases This is normal behaviour do not change the flash module...

Page 230: ...nder mode in total blackness instead of shortening it This allows the sensor to integrate longer and collect more light but this also easily creates blurred images if care is not taken In addition to the limitation due to small LED flash light handshake owing to camcoder type product concept and shutter button operation exists These are not errors but a limitation of the product No need to change ...

Page 231: ...lash in total blackness This is why some of the pictures may fail i e images get a bit yellow or reddish or greenish or bluish depending on the ambient light characteristics as well as overexposed or underexposed If the flash works correctly in dark conditions there is no need to change the flash module RM 180 Camera Module Troubleshooting Nokia Customer Care Issue 1 COMPANY CONFIDENTIAL Page 8 21...

Page 232: ...his variation there may be some variation in the colour of the images as well This is normal behaviour do not change the flash module Figure 84 Color difference between flash colour limit samples Flash LED construction This section describes the mechanical construction of the LED flash module RM 180 Nokia Customer Care Camera Module Troubleshooting Page 8 22 COMPANY CONFIDENTIAL Issue 1 Copyright ...

Page 233: ...nnectors Analysing image quality Possible faults in image quality When checking for possible errors in the flash functionality knowing what error is suspected significantly helps the testing by narrowing down the number of possible test cases The following types of image quality problems may be expected to appear LED module is not flashing at all Image colours are not good Flash power is weak Test...

Page 234: ...he flash colour from module to module Testing flash power Context With the help of this test you can check if the flash is working with adequate power level Steps 1 Take an image with the flash in total blackness ambient light 1 lux of a target 80 cm 1 m away Results If the flash is working normally with adequate power level the image is correctly exposed between distances 80 cm to 1 m Remember th...

Page 235: ...ow For checking the indicator mode functionality force the camera to record a video clip and monitor the flash led at the same time The flash LED should work with very low brightness constantly during the video recording RM 180 Camera Module Troubleshooting Nokia Customer Care Issue 1 COMPANY CONFIDENTIAL Page 8 25 Copyright 2006 Nokia All rights reserved ...

Page 236: ...g procedure is complicated because the driver circuit output cannot be reliably measured without the load LED Load LED is always disconnected from the output when the phone is disassembled RM 180 Nokia Customer Care Camera Module Troubleshooting Page 8 26 COMPANY CONFIDENTIAL Issue 1 Copyright 2006 Nokia All rights reserved ...

Page 239: ...memory 9 27 Audio concept 9 28 Audio HW architecture 9 28 Internal microphone 9 29 External microphone 9 29 Internal earpiece 9 30 Internal speaker 9 30 External earpiece 9 31 Vibra circuitry 9 31 Pop portTM connector 9 32 Baseband technical specifications 9 33 External interfaces 9 33 External interfaces 9 33 ACI interface electrical characteristics 9 33 VOUT electrical characteristics 9 34 USB I...

Page 240: ...rol signals 9 25 Table 19 ALS resistor values 9 26 Table 20 Supply voltages for combo memory interfaces 9 27 Table 21 Audio connector pin assignments 9 32 Table 22 Charging interface connections 9 37 Table 23 Charging IF electrical characteristics 9 37 Table 24 Battery interface connections 9 38 Table 25 Battery IF electrical characteristics 9 38 Table 26 User interface connections 9 39 Table 27 D...

Page 241: ...Audio block diagram 9 29 Figure 102 Internal microphone circuitry 9 29 Figure 103 External microphone circuitry Pop Port connects to the right side 9 30 Figure 104 Internal earpiece circuitry 9 30 Figure 105 Internal speaker circuitry 9 30 Figure 106 External earpiece circuitry system connector connected on the right 9 31 Figure 107 Vibra circuitry 9 31 Figure 108 External audio connector 9 32 Fig...

Page 243: ... Digital baseband consists of an ISA Intelligent Software Architecture based modem and Symbian based application sections The modem functionality is in RAP and the application processor engine acts as a platform for Symbian applications The terms ISA and Symbian are used refer to the software environment of these devices The modem section consists of a RAP ASIC with NOR FLASH and SDRAM memory as t...

Page 244: ...by two from the 38 4 MHz system clock Figure 87 Functional block diagram The application processor processes the application SW and handles the UI SW It consists of OMAP3 3 and peripheral subsystems such as camera display and keyboard driver blocks RM 180 Nokia Customer Care System Module Page 9 8 COMPANY CONFIDENTIAL Issue 1 Copyright 2006 Nokia All rights reserved ...

Page 245: ...MPU and DSP perform data memory transfer specific tasks leaving more available MIPS for both processors DSP subsystem based on a TMS320C55x DSP core which is responsible for intensive data computing tasks like real time audio and video handling on application side e g voice recording Internal memory subsystem composed of a single port SRAM Secure modules Application processor contains a set of sev...

Page 246: ...Maximum capacity of the backup power supply assumed to be 10 µAh Phone modes of operation Mode Description NO_SUPPLY dead mode means that the main battery is not present or its voltage is too low below N2200 master reset threshold and that the back up battery voltage is too low BACK_UP The main battery is not present or its voltage is too low but back up battery voltage is adequate and the 32 kHz ...

Page 247: ...e Also RTC is active and supplied from the main battery Above VMSTR N2300 allows the system to be powered on although this may not succeed due to voltage drops during start up SW can also consider battery voltage too low for operation and power down the system Power key The system boots up when power key is pressed adequate battery voltage VBAT present Power down can be initiated by pressing the p...

Page 248: ...ower supply components N2200 N2300 D4800 VCORE SMPS BT LDO camera LDO backlight SMPS All the above are powered by the main battery voltage RM 180 Nokia Customer Care System Module Page 9 12 COMPANY CONFIDENTIAL Issue 1 Copyright 2006 Nokia All rights reserved ...

Page 249: ...detected in SMPSClk input N2300 is starting to use that instead of 600kHz internal RC oscillator HW start up procedure has been finalized and the system is up and running Now it is possible for SW to switch ON other needed regulators Clocking scheme There are two main clocks in the system a 38 4 MHz RF clock produced by VCTCXO in the RF section and a 32 768 kHz sleep clock produced by EM ASIC N220...

Page 250: ...ication between a master unit and one or more slave units The system provides a radio link that offers a high degree of flexibility to support various applications and product scenarios Data and control interface for a low power RF module is provided The data rate is regulated between the master and the slave The device Bluetooth is based on the BC4 BT ASIC BTHFM1 0 The UART1 interface handles the...

Page 251: ... so the rest of the phone can sleep while the FM radio is active USB USB Universal Serial Bus provides a wired connectivity between a USB host PC and peripheral devices USB is a differential serial bus for USB devices USB controller supports USB specification revision 2 0 with full speed USB 12 Mbps The device is connected to the USB host through the system connector The USB bus is hot plugged cap...

Page 252: ...wer down of the SIM IF The EM ASIC SIM1 interface supports both 1 8 V and 3 0 V SIM cards The SIM interface voltage is first 1 8 V when the SIM card is inserted and if the card does not response to the ATR a 3 V interface voltage is used RS MMC interface The reduced size 24 mm x 18 mm x 1 4 mm multimedia card slot is located under the battery The device supports RS MMC hot insertion which enables ...

Page 253: ... via the RS MMC cover switch The RS MMC cover switch gives an interrupt to the SW when the cover is opened or closed After opening the RS MMC cover lid RS MMC SW signal is connected to GND via cover switch SW powers down the card and switches off the RS MMC power supply VSIM2 When the RS MMC cover lid is closed RS MMC SW signal is internally connected in the application processor to 1 8 V the inse...

Page 254: ...ing the camera module When the Vctrl signal is Low the module enters the power on mode When the signal is High the module enters the power off mode A CAMCLK signal feeds the system clock for the camera module Camera construction This section describes the mechanical construction of the camera module for getting a better understanding of the actual mechanical structure of the module Table 16 Camera...

Page 255: ...ule bottom view including serial numbering The camera module as a component is not a repairable part meaning that the components inside the module may not be changed Cleaning dust from the front face is allowed only Use clean compressed air RM 180 System Module Nokia Customer Care Issue 1 COMPANY CONFIDENTIAL Page 9 19 Copyright 2006 Nokia All rights reserved ...

Page 256: ...indow Back camera slider detection switch The back camera and flash LED have a cover slider which position is detected with a slider switch slider sensor When the slider covers the back camera and flash LED upper position the slider switch is open circuit not pressed and the application processor is connected to VIO When the slider is slid down the switch is pressed and it connects the Helen pin m...

Page 257: ... Lux and 1 5 m 9 Lux The connections between the main PWB and the FLED are implemented with a small PWB attached to the device mechanics The FLED has four white LEDs connected in series in one module The module also includes a lens with its plastic housing The dimensions of the FLED are 6 5 x 7 5 x 3 5 mm Figure 97 Simplified flash LED connection RM 180 System Module Nokia Customer Care Issue 1 CO...

Page 258: ...ule includes FPWB foil including connector and discretes and driver circuits display panel glass drivers including display controller and 176 x 208 x 18 bits RAM backlight system lightguide LEDs and necessary optical sheets supporting mechanics metal frame stainless steel plastic frame The interconnection between the LCD module and the Nokia engine is implemented with a 24 pin board to board conne...

Page 259: ...Key Row kbc_ Column kbr Switch Ref 0 6 0 U21 1 3 2 U19 2 2 1 U14 3 2 2 U16 4 5 3 U23 5 3 0 U18 6 3 3 U20 7 2 0 U15 8 2 3 U17 9 4 0 U22 4 1 U21 4 3 S2 END 5 0 U13 SEND 1 1 U1 EDIT 6 1 U11 CLEAR 6 2 U10 APPS 6 3 U12 Operator 5 2 U9 NAVI Left 0 2 S320 NAVI Right 0 3 NAVI Up 1 2 NAVI Down 1 3 NAVI Select 1 0 Left Soft Key 0 0 U7 Right Soft Key 0 1 U6 Camera 4 2 S1 Voice Not Required RM 180 System Modu...

Page 260: ... LED chain and keyboard LED chain Both chains contain four LEDs eight in total The current adjustment of the driver is done from the display LED branch The keyboard current also depends on the display brightness Typically keyboard LEDs are turned ON only in dark ambient lighting conditions RM 180 Nokia Customer Care System Module Page 9 24 COMPANY CONFIDENTIAL Issue 1 Copyright 2006 Nokia All righ...

Page 261: ...stor V4400 resistor R4401 NTC resistors R4400 R4402 R4403 EM ASIC N2200 Information on ambient lighting is used to control the backlights of the phone Keypad lighting is switched on only when the environment is dark dim Display backlights are dimmed when the environment is dark dim The ambient light sensor itself is a photo transistor which is temperature compensated by an external NTC resistor N2...

Page 262: ...ocessor and related functions MCU peripherals that are mainly controlled by MCU DSP peripherals that are mainly controlled by DSP RAP core voltage 1 4 V is generated from the EM ASIC N2300 VCORE and I O voltage 1 8 V is from the EM ASIC N2200 VIO The core voltage in sleep mode is 1 05 V EM ASIC N2200 EM ASIC N2200 includes the following functional blocks Start up logic and reset control Charger de...

Page 263: ...onsists of 64 Mbit SDRAM and 64 Mbit NOR flash memories SDRAM is a dynamic memory for ISA Intelligent Software Architecture SW NOR is used for ISA SW code and PM data and CDSP Cellular Digital Signal Processor SW code Combo memory The application memory of the device consists of NAND DDR combo memory The stacked DDR NAND application memory has 512 Mbits of DDR memory and 512 Mbits of flash memory ...

Page 264: ...or audio paths are audio filtering components and EMC ESD components There are three audio transducers 8 mm dynamic earpiece 16 mm dynamic speaker electret microphone module In addition to the audio transducers the mixed signal ASIC also provides an output for the dynamic vibra component All galvanic audio accessories are connected to the system connector A Bluetooth audio module which is connecte...

Page 265: ...nected to N2200 Mic1P and Mic1N inputs via asymmetric electrical connection The microphone is biased by N2200 MicB1 bias voltage output Figure 102 Internal microphone circuitry External microphone Galvanic accessories are connected to the system connector RM 180 System Module Nokia Customer Care Issue 1 COMPANY CONFIDENTIAL Page 9 29 Copyright 2006 Nokia All rights reserved ...

Page 266: ...he right side Internal earpiece The internal earpiece is used in the HandPortable HP call mode A dynamic 8 mm earpiece capsule is connected to N2200 differential outputs EarP and EarN Figure 104 Internal earpiece circuitry Internal speaker The internal speaker is used in Internal HandsFree IHF call mode A dynamic 16 mm speaker is connected to N2200 outputs HFSpP and HFSpN The IHF amplifier integra...

Page 267: ...s Figure 106 External earpiece circuitry system connector connected on the right Vibra circuitry The vibra circuitry is used for the vibra alarm function The vibra motor is connected to the EM ASIC N2200 VibraP and VibraN Pulse Width Modulated PWM outputs Figure 107 Vibra circuitry RM 180 System Module Nokia Customer Care Issue 1 COMPANY CONFIDENTIAL Page 9 31 Copyright 2006 Nokia All rights reser...

Page 268: ...multiplexed so that the outputs cannot be used simultaneously Figure 108 External audio connector Table 21 Audio connector pin assignments Pin Signal name Signal description Spectral range Voltage Current levels Max or nominal serial impedance Notes 1 Charge V Charge DC 0 9V 0 85A 2 GND Charge GND 0 85A 100mΩ PWB conn 3 ACI ACI 1kbits s Digital 0 47Ω Insertion removal detection 2 5 2 78V 4 Vout DC...

Page 269: ...set X2001 SIM X2700 RS MMC X5200 Battery connector X2070 ACI interface electrical characteristics Description Parameter Min Typ Max Unit Notes Accessory detection Headset detection threshold 1 75 1 9 2 05 V N2200 specific Headset detection hysteresis 25 mV Headset detection pull ups 1 2 4 uA After Mbus is switched to HeadDet High level input voltage VIH 1 9 x VDDS 2 5 2 98 3 0 V N2200 specific Low...

Page 270: ...meter Min Max Unit Notes Absolute maximum voltage on D and D VD D 1 4 6 V USB specification revision 2 0 Supply voltage VBUS 4 4 5 25 V Supply current Functioning IVBUS 100 mA Suspended IVBUS 500 uA Unconfigured IVBUS 100 mA High level input voltage V High driven VIH 2 High floating VIHZ 2 7 3 6 Low level input voltage VIL 0 8 V Differential input sensitivity VDI 0 2 V D D Differential input volta...

Page 271: ...V High level output voltage VOH 0 8 x VDDSHV2 VDDSHV2 V Low level output voltage VOL 0 0 22 x VDDSHV2 V Rise fall time tR tF 0 25 ns VDDSHV2 1 8V Headset hook detection interface XMICN electrical characteristics Description Min Typ Max Unit Notes Hook detection threshold 1 1 25 1 35 1 45 V Two fixed thresholds inside N2200 Selectable by SW Hook detection threshold 2 0 5 0 6 0 7 V Hook detection hy...

Page 272: ...Not connected in mono SIM IF connections Pin Signal I O Engine connection Notes C1 VSIM Out N2200 VSIM1 Supply voltage to SIM card 1 8 V or 3 0 V C2 SIMRST Out N2200 SIM1Rst Reset signal to SIM card C3 SIMCLK Out N2200 SIM1ClkC Clock signal to SIM card C5 GND GND Ground C7 SIMDATA In Out N2200 SIM1DaC Data input output RS MMC interface connections Pin Signal I O Engine connection Notes 1 RSV NC NC...

Page 273: ...arger connector Table 22 Charging interface connections Pin Signal I O Engine connection Notes 1 Vchar In N2300 VCharIn1 2 Charging voltage charger detection Center pin 2 Charge GND Ground Charger ground Table 23 Charging IF electrical characteristics Description Parameter Min Max Unit Notes Vchar V Charge 0 9 V Center pin Vchar I Charge 0 85 A Center pin Charge GND 0 85 A Threshold for charging r...

Page 274: ...SIC N2200 BSI Battery size indication fixed resistor inside the battery pack 3 GND GND Ground Table 25 Battery IF electrical characteristics Description Parameter Max Unit Operation voltage VIN 4 23 VDC Current rating IIN 0 9 A Internal interfaces Internal interfaces Name of Connection Connector reference UI connector X4400 Display X4401 Back camera X1470 Front camera X1472 ALS V4400 Vibra M2100 M...

Page 275: ...c_1 Voice switch connection 6 GND GND 7 Row3 D4800 Kbr_3 8 Row2 D4800 Kbr_2 9 Row1 D4800 Kbr_1 10 Row6 D4800 Kbr_6 11 Row0 D4800 Kbr_0 12 Col0 D4800 Kbc_0 13 Row5 D4800 Kbr_5 Voice switch connection 14 Row4 D4800 Kbr_4 15 GND GND 16 Col3 D4800 Kbc_3 Keyboard interface electrical characteristics Description Parameter Min Typ Max Unit Notes High level input voltage VIH 0 65 VDDS VDDS 0 3 VDDS V Row ...

Page 276: ...ector Table 27 Display interface connections Pin Signal I O Engine connection Notes 1 GND 2 WRX D4800 Lcdwrx Write Enable active low 3 GND 4 D0 D4800 Lcdda0 Data 5 D1 D4800 Lcdda1 Data 6 D2 D4800 Lcdda2 Data 7 D3 D4800 Lcdda3 Data 8 GND 9 VDDI N2200 VIO Interface voltage 10 VDD N2200 VAUX Core voltage RM 180 Nokia Customer Care System Module Page 9 40 COMPANY CONFIDENTIAL Issue 1 Copyright 2006 No...

Page 277: ...0 Te Tearing Effect 23 RDX D4800 Lcdrdx Read Enable active low 24 RESX D4800 Gpio_60 Reset active low Camera interface connections and electrical characteristics Table 28 Camera interface connections Pin Signal I O Engine connection Notes 1 GND 2 SDA D4800 sda I2C serial control bus data 3 D D4800 Ccpdap Differential serial data positive node 4 SCL D4800 scl I2C serial control bus clock 5 D D4800 ...

Page 278: ...teristics Description Parameter Min Typ Max Unit Notes Common mode voltage VCMF 0 7 0 75 0 85 V 1 Differential voltage swing VOD 130 185 250 mV 2 Operating frequency fCLK 120 160 MHz SW controls frequency Differential rise and fall time 300 800 ps 3 Note Common mode voltage is a mean value of high and low states of one single ended signal Differential voltage swing is differential amplitude betwee...

Page 279: ...0 GPIO High level output voltage Cam_strobe VOH 0 8 x VDD VD D High level output voltage Cam_strobe VOL 0 0 4 V Low level output voltage ExtClk fExtClk 9 6 MHz SW controls frequency SDA SCL tR 30 0 ns Rise time Flash LED interface and electrical characteristics Table 32 Flash LED interface connections Signal name From To Description GPIO28 D4800 N1471 Indicator mode enable signal ARMIO4 D4800 N147...

Page 280: ...tion to receiver functionality Receiver functions are implemented in an RF ASIC The receiver is a linear direct conversion receiver consisting of separate front ends LNA Low Noise Amplifier and demodulator for each supported system After the demodulators the signal paths are combined to one common BB path GSM receiver As GSM Rx branches are functionally identical the following description is appli...

Page 281: ...the GSM PA module In case of EGSM900 and GSM850 the PA module is preceded by a SAW filter After the filter the signal is fed to the GSM PA module Finally the signal is routed via the antenna switch to the antenna Figure 112 GSM transmitter GSM power control A closed control loop comprise an integrated power detector in PA module and an error amplifier The error amplifier resides in N7501 and it co...

Page 282: ...uitry and other RF parts Rx VCO supply is got via a switch from an RF ASIC VR1 regulator VCO can be switched on and off by controlling the switch via RFBus Supply voltage for the VCTCXO is provided by a BB mixed mode ASIC The same supply is used for reference clock input buffers output buffers and for the digital control blocks of both RF ASICs Other supplies like 4 7 V supply for PLL charge pumps...

Page 289: ...U TAHVO audio SIM 10 5 RAP memories 10 6 OMAP combo memory BTHFM 10 7 RF part 10 8 Signal overview 10 9 Component finder 10 10 RM 180 Schematics Nokia Customer Care Issue 1 COMPANY CONFIDENTIAL Page 10 3 Copyright 2006 Nokia All rights reserved ...

Page 299: ...Bus MCU controlled serial bus connected to UPP_WD2 UEME and Zocus CCP Compact Camera Port CDSP Cellular DSP expected to run at low levels CLDC Connected limited device configuration CMOS Complimentary metal oxide semiconductor circuit low power consumption COF Chip on Foil COG Chip on Glass CPU Central Processing Unit CSR cambridge silicon radio CSTN Color Super Twisted Nematic CTSI Clock Timing S...

Page 300: ...e GSM Group Special Mobile Global System for Mobile communication HF Hands free HFCM Handsfree Common HS Handset HSCSD High speed circuit switched data data transmission connection faster than GSM HW Hardware I O Input Output IBAT Battery current IC Integrated circuit ICHAR Charger current IF Interface IHF Integrated hands free IMEI International Mobile Equipment Identity IR Infrared IrDA Infrared...

Page 301: ...onal digital assistant PDRAM Program Data RAM on chip in Tiku Phoenix Software tool of DCT4 x PIM Personal Information Management PLL Phase locked loop PM Phone Permanent memory PUP General Purpose IO PIO USARTS and Pulse Width Modulators PURX Power up reset PWB Printed Wiring Board PWM Pulse width modulation RC filter Resistance Capacitance filter RF Radio Frequency RF PopPort TM Reduced function...

Page 302: ...transmitter UEME Universal Energy Management chip Enhanced version UEMEK See UEME UI User Interface UPP Universal Phone Processor UPP_WD2 Communicator version of DCT4 system ASIC USB Universal Serial Bus VBAT Battery voltage VCHAR Charger voltage VCO Voltage controlled oscillator VCTCXO Voltage Controlled Temperature Compensated Crystal Oscillator VCXO Voltage Controlled Crystal Oscillator Vp p Pe...

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