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Nokia 616 Service Manual Download Page 105

Nokia Customer Care

Troubleshooting

                                Company Confidential

 TFE-4/RV-1

Issue 2.0 Mar/2005

    Copyright 

©

 2005 Nokia Corporation

Page 6-9

Company Confidential

Flashing on POS Level

For POS flashing, prepare the test set up as following:

Figure 3: Flash concept via FLS-4S:

Service SW Installation Hints

For the setup of the FLS-4S it is to be checked, which COM-Port is used for the FLS-4S. 
This can be checked in the control-panel within the Windows-Start-Menu/Settings. 

Item

Type

Description

Part Code

1

AD-2

Power Adapter

0770632

2

ACW-4

Power Supply for AD-2

0675227

3

CA-1S

Service Cable

0730312

4

FLS-4S

Flash Adapter for the E/A area

0080541

Flash Adapter for the APAC area

0080542

5

ACF-8

AC Charger incl. in FLS-4S sales pack

********

6

~~~~

Service SW

********

 

 

1

2

3

4

5

6

 

Summary of Contents for 616

Page 1: ...opyright 2005 Nokia Corporation All Rights Reserved SERVICE MANUAL Nokia 610 616 CarKit Phone TFE 4 RV 1 Approved Issue 1 0 November 2003 NMP Part No 0275931 Issue 1 1 December 2003 Issue 2 0 March 2005 Company Confidential ...

Page 2: ...right 2005 Nokia Corporation Issue 2 0 Mar 2005 Company Confidential Amendment Record Sheet Amendment Number Date Inserted By Comments Issue 1 0 Nov 03 P Harvey Approved Issue Issue 1 1 Dec 03 P Harvey Published Issue Issue 2 0 Mar 05 P Harvey The introduction of the Nokia 616 ...

Page 3: ...he right to make changes and improvements to any of the products described in this document with out prior notice Under no circumstances shall Nokia be responsible for any loss of data or income or any special incidental consequential or indirect damages howsoever caused The contents of this document are provided as is Except as required by applicable law no warranties of any kind either express o...

Page 4: ...ATMOSPHERES EG PETROL STATIONS SERVICE STATIONS BLASTING AREAS ETC 3 OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT INCLUDING CELLULAR TELEPHONES MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE 4 BEFORE MAKING ANY TEST ...

Page 5: ...ct of which the covers are removed must be handled with ESD protection The SIM card can be replaced without ESD protection if the product is otherwise ready for use To replace the covers ESD protection must be applied All electronic parts of the product are susceptible to ESD Resis tors too can be damaged by static electricity discharge All ESD sensitive parts must be packed in metallized protecti...

Page 6: ...as Its moving parts can be damaged Do not store in hot areas High temperatures can shorten the life of electronic devices damage batteries and warp or melt certain plastics Do not store in cold areas When it warms up to its normal temperature moisture can form inside which may damage electronic circuit boards Do not drop knock or shake Rough handling can break internal circuit boards Do not use ha...

Page 7: ...bulletins While every endeavour has been made to ensure the accuracy of this document some errors may exist If any errors are found by the reader NOKIA MOBILE PHONES Busi ness Group should be notified in writing Please state Title of the Document Issue Number Date of publication Latest Amendment Number if applicable Page s and or Figure s in error Please send to NOKIA CORPORATION Nokia Mobile Phon...

Page 8: ...05 Company Confidential Overall Manual Contents 1 General Information 2 Parts Lists Component Layouts 3 Service Software Service Concepts 4 Service Tools 5 Disassembly Assembly Instructions 6 Troubleshooting 7 Installation 8 Technical Information 8a Junction Board TF5 8b Engine Board TF4 9 Schematics and Component Finder ...

Page 9: ...Nokia Customer Care Nokia 610 616 CarKit Phone TFE 4 RV 1 Issue 2 0 Mar 2005 Copyright 2005 Nokia Corporation Page 1 1 Company Confidential 1 General Information ...

Page 10: ... Units and Modules 5 Interconnection Diagrams 6 System Characteristics 6 Mechanical Characteristics 7 Electrical Characteristics 7 External Signals and Connections 7 Environmental Conditions 8 Vibration 8 Temperature 8 List of Figures Figure 1 Radio Unit TFE 4 3 Figure 2 Interconnection Diagram 5 List of Tables Table 1 Units and Modules 5 Table 2 General RF Specifications 6 Table 3 Mechanical Char...

Page 11: ...ature set As a fully functional car phone accessing the SIM card in the Radio Unit of the system provides the full feature set As a fully functional car kit accessing a compatible mobile phone using Bluetooth Handsfree Profile However this offers a reduced feature set Figure 1 Radio Unit TFE 4 ASIC Application Specific Integrated Circuit ID Input Device BT Bluetooth I f Interface DU Display Unit S...

Page 12: ...5 43 mm SU 21 Flexible installation possibilities due to ball joint fixation User adjustable background lighting 3 Input Device CUW 3 4 function keys send voice activation end back clear mode switch buttons Turn push wheel for left right scrolling and menu select function Call and message handling Voice dialing SDND 12 names per user 2x Voice commands shortcuts to predefined applications e g conne...

Page 13: ...and New Zealand RV 1 0518084 Engine Board TF4 0201914 Junction Board TF5 0051905 0201916 Mechanics assembly parts TFE 4 0262837 TFE 4 RU assembly module 3 Input Device CUW 3 0650058 2 Display Unit SU 11 0650075 0650076 0700112 Language pack A Language pack B Language pack C Orange SU 21A SU 21B SU 21C SU 21D 0700119 0700720 0700721 0700124 Language pack A Language pack B Language pack C Language p...

Page 14: ...1800 1805 1880 MHz TX Frequency Band EGSM 880 915 MHz DCS1800 1710 1785 MHz Output Power EGSM900 5 33 dBm 3 2 mW 2 W DCS1800 0 30 dBm 1 0 mW 1 W Number of RF Channels EGSM 174 DCS1800 374 Channel Spacing 200 kHz Number of TX Power Levels EGSM900 15 DCS1800 16 Typical receiver sensitivity static channel 106 dBm EGSM900 TCH FS at 2 BER 106 dBm DCS1800 TCH FS at 2 BER Frequency Error Static Channel 0...

Page 15: ...rom a car battery Power In 10 8 9 13 5 16 16 27 V DC full functionality V DC reduced functionality V DC not working max DC 1 5 1 A DC working mA DC sleep mode Table 5 Power Consumption Condition Current Active call 1 5 A Standbye 300 mA Off 1 mA Table 6 List of external connectors Connector Name Conn Manufacturer NMP code Notes TFE 4 N610 GSM antenna connector X209 CONN_ANT_3412 SM ANT CONN RF FME...

Page 16: ...n Acceptance Criteria Vibration random Operational 10Hz 7m2 s3 50Hz 3 5m2 s3 60Hz 1 75m2 s3 1000Hz 0 06m2 s3 combined with gradual change of temperature 1 cycle during 8h DIN 72300 3 draft Env Hdbk 4A Climatic and Mechanics IEC 68 2 64 8h axis Normal Performance or Reduced performance Bump Operational halfsine 6ms 25g IEC68 2 29 Eb Env Hdbk 4A Climatic and Mechanics 1000 shocks per 6 directions No...

Page 17: ...Customer Care User Guidance Nokia 610 616 CarKit Phone TFE 4 RV 1 Issue 2 0 Mar 2005 Copyright 2005 Nokia Corporation Page 2 1 Company Confidential 2 Parts List Layouts ...

Page 18: ...Company Confidential Table of Contents Page No Exploded view of TFE 4 Radio Unit 3 Assembly Parts List 4 Parts List Module for TF4 Module EB 4 Component layout diagram Bottom 12 Component layout diagram Top 13 Parts List for TF5 Module JB 14 PWB component differences for N616 21 Component layout diagram for Bottom of TFE 5 22 ...

Page 19: ...Nokia Customer Care 2 Parts List Company Confidential TFE 4 RV 1 Issue 2 0 Mar 2005 Copyright 2005 Nokia Corporation Page 2 3 Company Confidential Exploded view of TFE 4 Radio Unit ...

Page 20: ...KHZ 30PPM 9PF 32 768kHz CRYSTAL_CX_4V B601 Top J 8 CRYSTAL 26 0MHZ 8PPM CL 15 5 26MHz CRYSTAL_TSX_8A C102 Top Y 5 Chipcap 5 NP0 27p 50V normal 5 5 0402C C104 Top T 5 Chipcap 5 NP0 27p 50V normal 5 5 0402C C105 Top Y 3 Chipcap 5 NP0 27p 50V normal 5 5 0402C C106 Top X 3 Chipcap 5 NP0 27p 50V normal 5 5 0402C C107 Top Y 4 Chipcap 5 NP0 27p 50V normal 5 5 0402C C108 Top Y 5 Chipcap 5 NP0 27p 50V norm...

Page 21: ...N 3 CHIPCAP X5R 1u0 6 3V normal 10 10 0603C C208 Top P 5 CHIPCAP X5R 1u0 6 3V normal 10 10 0603C C209 Top P 2 Chipcap 0 25pF NP0 5p6 50V normal 0 25pF 0 25pF 0402C C210 Top P 3 Chipcap 0 25pF NP0 5p6 50V normal 0 25pF 0 25pF 0402C C218 Top N 3 CHIPCAP X5R 100n 10V normal 10 10 0402C C220 Top N 3 Chipcap X7R 10n 16V normal 10 10 0402C C236 Top N 6 CHIPCAP X5R 100n 10V normal 10 10 0402C C237 Top N ...

Page 22: ...296 Top O 7 CHIPCAP X5R 1u0 6 3V normal 10 10 0603C C297 Top N 6 CHIPCAP X5R 1u0 6 3V normal 10 10 0603C C298 Top O 7 CHIPCAP X5R 1u0 6 3V normal 10 10 0603C C299 Top N 7 CHIPCAP X5R 1u0 6 3V normal 10 10 0603C C306 Top F 1 Chipcap 5 NP0 27p 50V normal 5 5 0402C C307 Top F 1 Chipcap 5 NP0 27p 50V normal 5 5 0402C C308 Top G 1 Chipcap 5 NP0 27p 50V normal 5 5 0402C C309 Top G 9 Chipcap 5 NP0 27p 50...

Page 23: ...p 0 25p 0402C C632 Top I 8 Chipcap X7R 1n0 50V normal 10 10 0402C C633 Top J 6 Chipcap 5 NP0 27p 50V normal 5 5 0402C C634 Top H 7 Chipcap 0 25pF NP0 2p2 50V normal 0 25pF 0 25pF 0402C C635 Top J 7 Chipcap 5 NP0 27p 50V normal 5 5 0402C C636 Top J 8 Chipcap X7R 10n 16V normal 10 10 0402C C639 Top C 5 Chipcap 5 NP0 47p 50V normal 5 5 0402C C701 Top B 5 Chipcap 5 NP0 15p 50V normal 5 5 0402C C703 To...

Page 24: ... C823 Top C 5 CHIPCAP NP0 1p0 50V normal 0 1p 0 1p 0402C C824 Top H 5 Chipcap 0 25pF NP0 3p9 50V normal 0 25pF 0 25pF 0402C C825 Top E 3 CHIPCAP X5R 100n 10V normal 10 10 0402C C826 Top C 5 Chipcap 0 25pF NP0 8p2 50V normal 0 25pF 0 25pF 0402C C871 Top I 8 Chipcap 5 NP0 27p 50V normal 5 5 0402C D200 Top O 4 UEM V4 4 W DOG ENA TO09H TFBGA168 uBGA168 D400 Top R 7 UPP8M V1 1 F741987A C05 UBGA144 uBGA...

Page 25: ...J Q30 800M 10nH normal 5 5 0402L L807 Top H 5 CHIP COIL 5N6 0N3 Q28 800M 5n6H normal 0n3 0n3 0402L L808 Top C 5 CHIP COIL 5N6 0N3 Q28 800M 5n6H normal 0n3 0n3 0402L N601 Top I 7 MJOELNER RF ASIC S2006 LFBGA80 LFBGA_80 N801 Top E 5 PW AMP PF08125B GSM900 1800 1900 PW_AMP_PA_HDE1 3A R100 Top T 5 RES NETWORK 0W06 2x47R normal 5 5 0404_R_SR R101 Top Y 3 RES NETWORK 0W06 2x47R normal 5 5 0404_R_SR R102...

Page 26: ...312 Top G 1 RES NETWORK 0W06 2x47R normal 5 5 0404_R_SR R313 Top G 8 RES NETWORK 0W06 2x47R normal 5 5 0404_R_SR R314 Top P 4 Resistor 5 63mW 220k normal 5 5 0402R R386 Top P 4 Resistor 5 63mW 100R normal 5 5 0402R R387 Top Q 4 CHIP VARISTOR VW14V VC50V 14V 50V 0402_VAR R388 Top S 4 ASIP EMIF03 SIM01 SIM FILTER BGA8 uBGA8 R390 Top P 4 Resistor 5 63mW 100k normal 5 5 0402R R420 Top L 5 Resistor 5 6...

Page 27: ... 5 5 0402R R725 Top I 6 Resistor 5 63mW 120R normal 5 5 0402R R726 Top I 6 Resistor 5 63mW 120R normal 5 5 0402R R730 Top L 9 Chipres 0W06 5R6 J 0402 5R6 normal 5 5 0402R R731 Top K 8 RES NETWORK 0W04 3DB ATT 292R 17R6 292R 0404_RAC10 R801 Top D 4 Resistor 5 63mW 4k7 normal 5 5 0402R R802 Top J 5 Resistor 5 63mW 100R normal 5 5 0402R R803 Top C 4 Resistor 5 63mW 47R normal 5 5 0402R R805 Top F 4 R...

Page 28: ...Top B 6 PINDIX2 BAR63 04W 50V 3GHZ SOT323 SOT323 V801 Top D 3 SCH DIX2 HSMS282C 15V 1PF SOT323 SOT323 V802 Top H 5 TR NE68119 RESERVED HDB12 SC75 X387 Bot R 5 Spring Switch SIM CONN 2x2POL SK_200100693300 X602 Top D 2 SM COAX CONN M SW 50R 0 4 2GHZ COAX_SWITCH X603 Top R 5 FRAME_7_LOIS X604 Top J 5 FRAME_6_LOIS Z601 Top B 4 ANT SW 3SAW 990 1800 1900MHZ 7X5 3 880 960 1710 1990MHz ANT_SW_LM_T118S 1E...

Page 29: ...Nokia Customer Care 2 Parts List Company Confidential TFE 4 RV 1 Issue 2 0 Mar 2005 Copyright 2005 Nokia Corporation Page 2 13 Company Confidential Component layout diagram for the Top of the TF4 ...

Page 30: ...2C C123 L 13 CHIPCAP X5R 100N K 100n 10V normal 10 10 0402C C126 J 4 CHIPCAP X5R 100N K 100n 10V normal 10 10 0402C C128 H 17 CHIPCAP X7R 100N K 100n 50V normal 20 20 0805C C129 D 9 Chipcap 5 X7R 220p 50V normal 5 5 0402C C130 E 13 CHIPCAP NP0 1N0 J 1n0 50V normal 5 5 0603C C133 G 19 CHIPCAP X7R 220N M 220n 50V normal 20 20 1206C_H0 95 C134 G 21 EL CAP 20 50V 100u_50V 50V normal 20 20 ELCAP_SVP_F8...

Page 31: ...R 220p 50V normal 5 5 0402C C208 I 3 Chipcap 5 NP0 22p 50V normal 5 5 0402C C209 I 3 Chipcap 5 NP0 22p 50V normal 5 5 0402C C210 C 7 CHIPCAP X7R 220N M 220n 50V normal 20 20 1206C_H0 95 C211 H 3 CHIPCAP X5R 1U K 1u0 16V normal 10 10 0603C C212 H 2 Chipcap 5 NP0 22p 50V normal 5 5 0402C C213 C 6 CHIPCAP NP0 1N0 J 1n0 50V normal 5 5 0603C C214 N 4 Chipcap X7R 10 10n 16V normal 10 10 0402C C215 H 3 C...

Page 32: ...R 100N K 100n 10V normal 10 10 0402C C255 E 2 CHIPCAP X5R 10U K 10u 10V normal 10 10 1206C_TDK C256 H 7 CHIPCAP X7R 100N K 100n 50V normal 20 20 0805C C257 D 7 CHIPCAP X7R 100N K 100n 50V normal 20 20 0805C C258 I 5 ELCAP CHIP 100u M 16V 105C 8X6 3 100u_16V 16V normal 20 20 CASE_MVK_H63 C259 I 2 Chipcap X7R 10 330p 50V normal 10 10 0402C C300 R 5 CHIPCAP X5R 1U M 50V 1210 1u 50V normal 20 20 1210C...

Page 33: ...RRITE BEAD 68R 100MHZ 3A 1206 68R 100MHz _ FERRITE_EXCML32 L203 E 5 FERRITE BEAD 0R6 600R 100M 600R 100MHz FERRITE_0402 L204 E 4 FERRITE BEAD 0R6 600R 100M 600R 100MHz FERRITE_0402 L205 J 4 FERRITE BEAD 0R6 600R 100M 600R 100MHz _ FERRITE_0402 L207 I 1 CHIP COIL 33N J Q7 100MHZ 33nH normal 5 5 0402_ELJRF L208 I 3 CHIP COIL 33N J Q7 100MHZ 33nH normal 5 5 0402_ELJRF L209 I 3 CHIP COIL 33N J Q7 100M...

Page 34: ...ES 0W5 0R1 G 0R1 normal 2 2 1210_R R135 O 15 Resistor 5 63mW 10k normal 5 5 0402R R136 O 17 Resistor 5 63mW 10k normal 5 5 0402R R137 O 15 Resistor 5 63mW 100R normal 5 5 0402R R138 O 15 Resistor 5 63mW 100R normal 5 5 0402R R139 N 17 Resistor 5 63mW 47k normal 5 5 0402R R140 M 16 Resistor 1 63mW 220k normal 1 1 0402R R141 M 15 Resistor 5 63mW 47k normal 5 5 0402R R142 L 2 Resistor 5 63mW 47k norm...

Page 35: ...Resistor 5 63mW 47k normal 5 5 0402R R234 J 3 Resistor 5 63mW 47k normal 5 5 0402R R235 D 5 Resistor 5 63mW 100R normal 5 5 0402R R236 D 4 Resistor 5 63mW 100R normal 5 5 0402R R300 R 6 CHIPRES 0W06 120K F 200PPM 120k normal 1 1 0402R R301 R 4 Resistor 1 63mW 220k normal 1 1 0402R R302 Q 4 Resistor 5 63mW 10k normal 5 5 0402R R303 B 11 Chipres 0W06 22k F 200ppm 22k normal 1 1 0402R R304 M 7 CHIPRE...

Page 36: ...k normal 5 5 0402R R419 D 2 VARISTOR ARRAY 2XVWM16V VC50 2XVWM16V 0405_2 R420 D 4 VARISTOR ARRAY 2XVWM16V VC50 2XVWM16V 0405_2 V100 D 11 SCH DI 40V 3A DO214AB DO_214AB V101 F 10 TVS DI SMAJ30A 30V 5 8A 300W SMA DO_214AC V104 H 14 FET RFD8P05SM P 8A 50V 0R3 TO252AA TO_252AA V105 F 14 Zener_diode SOT23 V107 F 12 TR 2SC5658QRS N 50V 0A1 0W15 VMT3 V108 L 12 MFETX2 UM6K1N N 30V 0 1A 7R SC 88 UMT6 V112 ...

Page 37: ... 1A WTH LOCKING JACK_T_332866_1 X107 B 4 MOD JACK 10POL K2 KEY 1 5A 90DEG CON_SS_641010_NF_K X110 O 2 SM CONN 2X14 SPRING B2B CONN_58_9158_028_0 00_028S X111 Q 20 SM CONN 2X4 SPRING B2B CONN_58_9158_008_0 00_029S X112 L 20 SM CONN 2X4 SPRING B2B CONN_58_9158_008_0 00_029S X209 B 22 SM ANT CONN RF FME 50R 400V 3GHZ CONN_ANT_3412 X210 Q 23 SM CONN RF PLUG 50R 100V 2GHZ CONN_IMS_3384 Item Location Gr...

Page 38: ...TFE 4 RV 1 Company Confidential 2 Parts List Nokia Customer Care Page 2 22 Copyright 2005 Nokia Corporation Issue 2 0 Mar 2005 Company Confidential Component layout diagram for the Top of the TF5 ...

Page 39: ...Nokia Customer Care Nokia 610 616 CarKit Phone TFE 4 RV 1 Issue 2 0 Mar 2005 Copyright 2005 Nokia Corporation Page 3 1 Company Confidential 3 Service Software ...

Page 40: ...ackage Product Specific 14 Uninstalling the data package 18 Configuring Users 18 Managing Connections 20 Manual settings 22 Updating Flash Support Files for FPS 8 and FLS 4 23 Before Installation 23 Installing the Flash Support Files Only Separate Installation package 24 Updating the FPS 8 Flash Prommer SW 27 Activating and Deactivating FPS 8 28 Activation 29 Deactivation 30 TFE 4 RV 1 Delta Test ...

Page 41: ...ect a DK2 Dongle or FLS 4S POS Flash Device Install the Phoenix Service SW Install the Data Package for Phoenix Configure users Manage connection settings depends on the tools you are using Phoenix is now ready for FLS 4S Point Of Sales Flash Device use If you use FPS 8 Update FPS 8 SW Activate FPS 8 Update JBV 1 Docking Station SW only when needed Phoenix is now ready to be used also with FPS 8 f...

Page 42: ...ion concerning phone model specific service tools and equipment setup Phoenix Service SW and phone data packages should only be used as complete installa tion packages Uninstallation should be made from Windows Control Panel Phoenix Service SW Before installation Check that a dongle is attached to the parallel port of your computer Download the installation package e g phoenix_service_sw_a12_2004_...

Page 43: ...tion Page 3 5 Company Confidential First check the COM parallel ports used After correcting the problem the installation can be restarted Installing Phoenix Run the phoenix_service_sw_a12_2004_46_4_75 exe to start the installation Install Shield will prepare Click Next in Welcome dialog to continue ...

Page 44: ...2 0 Mar 2005 Company Confidential Choose the destination folder it is recommended to use the default folder C Program Files Nokia Phoenix Choose Next to continue You may choose another location by selecting Browse not recommended Setup copies the components progress of the setup is shown Please wait ...

Page 45: ...opyright 2005 Nokia Corporation Page 3 7 Company Confidential Drivers will be installed and updated please wait The process may take several minutes to complete If the operating system does not require rebooting Windows 2000 XP the PC com ponents are registered right away ...

Page 46: ...2 0 Mar 2005 Company Confidential Click Finish to finalize Phoenix is ready for use If the operating system used requires restarting your computer Windows 98 SE ME the Install Shield Wizard will notify you about it Select Yes to reboot the PC immedi ately and No to reboot the PC manually afterwards ...

Page 47: ...d right away FPS 8 can be used after updating Flash Update Package files to it Updating Phoenix installation If you already have the Phoenix Service SW installed on your computer sooner or later there will be need to update it when new versions are released Always use the latest available versions of both the Phoenix Service SW and the Phone Specific Data Package Instructions can be found in phone...

Page 48: ...enix with the same version that you already have e g a12_2004_46_4_75 to a12_2004_46_4_75 you are asked if you want to uninstall the version of Phoenix you have on your PC In this case you can choose between total uninstallation and repair just like when you choose to uninstall Phoenix service software from the Windows control panel If you try to install an older version e g downgrade from a12_200...

Page 49: ...rvice Software TFE 4 RV 1 Issue 2 0 Mar 2005 Copyright 2005 Nokia Corporation Page 3 11 Company Confidential Progress of the uninstallation is shown If the operating system does not require rebooting select Finish to complete ...

Page 50: ...y you about it Select Yes to reboot the PC immediately and No to reboot the PC manu ally afterwards Repair If you experience any problems with the service software or suspect that files have been lost you can use the repair function before completely reinstalling Phoenix Note that the original installation package e g phoenix_service_sw_a12_2004_46_4_75 exe must be found on your PC when you run th...

Page 51: ...n Page 3 13 Company Confidential Run Windows Control Panel Add Remove Programs choose Phoenix Service Soft ware and click Add Remove In the following view choose Repair Phoenix will reinstall components and register them the procedure is the same as in the update installation Choose Finish to complete ...

Page 52: ... g RV 1_dp_v_2 0_mucsw03 00 exe and follow instructions on the screen Please note that very often the Phoenix Service SW and the Phone Specific Data Package for Phoenix come in pairs meaning that certain version of Phoenix can only be used with certain version of Data Package Always use the latest available versions of both Instruc tions can be found in phone model specific Service Bulletins and r...

Page 53: ...continue From this view you can see the contents of the Data Package Read the text carefully There should be information about the Phoenix version needed with this data package Choose Next Confirm location and choose Next to continue Install shield checks where the Phoenix application is installed and the directory is shown Choose Next to continue ...

Page 54: ...Service Software Nokia Customer Care Page 3 16 Copyright 2005 Nokia Corporation Issue 2 0 Mar 2005 Company Confidential Choose Next to start copying the files Phone model specific files will be installed Please wait ...

Page 55: ...oose Finish to complete the installation You now have all phone model specific files installed in your Phoenix Service SW Now Phoenix can be used to for example flash phones and print type labels after configuring users managing connections FLS 4S can be used right away FPS 8 can be used after updating Flash Update Package files to it ...

Page 56: ...PC Answer OK to unin stall Cancel if you don t want to uninstall Older versions of data packages don t need to be uninstalled unless instructions to do so are given in the readme txt of the data package and bulletins concerning the release Please read all related documents carefully Once the previously installed Data package is uninstalled choose Finish Run the RV 1_dp_v_2 0_mucsw03 00 exe again i...

Page 57: ...a Customer Care 3 Service Software TFE 4 RV 1 Issue 2 0 Mar 2005 Copyright 2005 Nokia Corporation Page 3 19 Company Confidential Choose Add to continue Type in your name and initials to fields and choose OK ...

Page 58: ...tomer Care Page 3 20 Copyright 2005 Nokia Corporation Issue 2 0 Mar 2005 Company Confidential User has now been created choose OK You are now able to login with this username choose OK Managing Connections Start Phoenix Service SW and Login ...

Page 59: ...Existing connections can be selected edited deleted and new ones created by using this dialog A connection can be created either manually or by using a Connection Wizard To add new connection choose Add and select if you want to create it manually or by using the Wizard Choose Next to continue In the next dialogs you will be asked to select some settings for the connection ...

Page 60: ...Virtual Port Configuration B For FPS 8 Flash Prommer choose the following connection settings Media FPS 8 Port Num COM Port where FPS 8 is connected COMBOX_DEF_MEDIA FBUS Choose Finish to complete If you use the Wizard connect the tools and a phone to your PC and the wizard will automatically try to configure the correct connection Activate the connection you want to use by clicking it and use up ...

Page 61: ...e the selected connection connect the phone to Phoenix with correct service tools make sure that it is switched on and select Scan Product When Product is found Phoenix will load product support and when everything is ready name of the loaded product support module and its version will be shown on the bottom of the screen Updating Flash Support Files for FPS 8 and FLS 4 Before installation Install...

Page 62: ...r flash support files is available and the files can be updated according to these instructions if updates appear between Phoenix data pack age releases Installing the flash support files only separate installation package If you are not using separate installation package you can skip this section Start by double clicking flash_update_03_07_000 exe The installation begins If the same version of F...

Page 63: ...ion exists on your PC and it needs to be updated choose Next to con tinue the installation It is highly recommended to install the files to the default destination folder C Program Files Nokia Phoenix Choose Next to continue When installing the flash update files for the first time you may choose another location by selecting Browse not recom mended ...

Page 64: ...26 Copyright 2005 Nokia Corporation Issue 2 0 Mar 2005 Company Confidential The installation continues Choose Finish to complete the procedure FLS 4 can be used right after Flash Update Package is installed FPS 8 flash prommer must be updated by using Phoenix ...

Page 65: ...ogin manage connection correctly for the FPS 8 flash prommer Select FPS 8 maintenance from Flashing menu When new FPS 8 flash update package is installed to computer you will be asked to update the files to your FPS 8 Prommer Select Yes to update files The update procedure takes a couple of minutes please wait until you are notified that update has been successful Choose OK and close FPS8 Maintena...

Page 66: ...e under C Program Files Nokia Phoenix Flash All files can be loaded separately to FPS 8 To do this just press the right mouse button in the Flash box files window and select file type to be loaded More information and help can be found from Help dialog Activating and Deactivating FPS 8 Before the FPS 8 can be successfully used for phone programming it must be first activated If there is a need to ...

Page 67: ...e instructions in the sheet When activation file is received e g 00000 in copy it to C ProgramFiles Nokia Phoe nix BoxActivation directory on your computer this directory is created when Phoenix is installed Start Phoenix Service Software Select FPS 8 maintenance from Flashing menu Select Activate from the FPS8 Maintenance UI The box will be activated when you choose Activate If you want to save t...

Page 68: ...8 power off and on to complete the activation Deactivation Start Phoenix Service Software Select FPS 8 maintenance from the Flashing menu as when activating prommer or updating sw Select Deactivate from the FPS8 Maintenance UI Confirm Deactivation by choosing Yes The box will be deactivated Turn FPS 8 power off and on to complete deactivation ...

Page 69: ...nd 2 POS the following tests for FLS 4S are enabled with the Phoenix service software Selftest ADC Reading Audio Testing Digital I O Testing SIM Test The same tests can also be run with the AMS Service Software release For Audio Testing there are slight differences which are described later Prepare the test setups as described elsewhere in this Service Manual Self Test Refer to Delta test descript...

Page 70: ... HD Mic handset in signal to HD Speaker handset out When Headset is connected blowing into Handset Microphone shall be hearable in the Handset Speaker By deactivating the loop no signal should go through Digital I O Tests Refer to Delta test description for AMS Service SW release SIM Test Refer to Delta test description for AMS Service SW release Delta Test description for AMS Service SW release S...

Page 71: ... be read out to check if the inputs of the AD Converter have the right levels The BSI and BTEMP line can be checked with the Local Mode switch and the VEB Power replacement for the Phone battery voltage can be read out To control this value the real Voltage should be con trolled by Voltage Meter The Testing Limits can be seen in Table below Audio Testing Test description STEP 1 Prepare Phoenix and...

Page 72: ...nnected blowing into Handset Microphone shall be hear able in the Handset Speaker By activating the Handset Speaker Mute the Loop has be opened no signal goes through Extended Setup Therefore a Loop is switched internally to send the HF Mic signal to HF Speaker and in second step HDMIC to HD Speaker The frequence 1000Hz has to be tested Additionally the Distortion is to be checked By activating th...

Page 73: ...o error shall occur Switch on Ignition Sense on AD 2 Read again Ignition should be active now Switch on Display Power and connect an Input Device Connected Input device should have activated Lights now alternative mea sure the Voltage VIDU at Display and Input device connector by voltage meter should be 0V Deactivate Display Power option Lights of the Input Device should be off now Activate CRM op...

Page 74: ...cal mode Figure 6 Sim Test option Engine module RF Alignment Because Engine modules are delivered already fully aligned only Call tests need to be done against Tester To check general Function a Call against Network think of using a suitable Antenna should be done If the alignment is not as specified the alignment can be done as with NHM 7 ...

Page 75: ...Nokia Customer Care Nokia 610 616 CarKit Phone TFE 4 RV 1 Issue 2 0 Mar 2005 Copyright 2005 Nokia Corporation Company Confidential 4 Service Tools ...

Page 76: ...wer Cable 4 CA 1S Flash Cable 4 AXS 4 Serial Cable 5 XCS 4 Connection Cable 5 CA 16UTS Audio Cable 5 CA 29RS RF Cable 5 ACW 4 Power Supply 6 ACP 8E Power Supply 6 ACF 8 Power Supply 6 AD 2 Power Adapter 7 Introduction 7 Operation Modes 7 MJ 1 Module Repair Jig 8 Introduction 8 General Description of the Test PWB 9 Connectors on Test PWB 10 Startup TF4 within MJ1 12 Operating Mode 12 SIM Reader 12 ...

Page 77: ...vice tool for high level service Power is suplied to the FPS 8 from the ACF 8 The sales pack contains FPS 8 Flash Prommer FPS 8 Activation sheet ACF 8 Power Supply AXS 4 Service Cable D9 D9 Printer cable FPS 10 Flash Prommer To flash product SW into the DCT 4 and BB5 products Service tool for high level service can replace the FPS 8 Flash Prommer The sales pack contains FPS 10 Flash Prommer AC 33 ...

Page 78: ...ar 2005 Company Confidential JBT 9 BT Testbox BER Test CA 35S Power Cable Power cable for FPS 10 FLA 41 concept PCS 1 Power Cable Connection between Power Supply and MJ 1 Connection between adjustable Power Supply and AD 2 CA 1S Flash Cable Connection between FLS 4S or FPS 8 to RU Type Designator Description Functionality ...

Page 79: ...pany Confidential AXS 4 Serial Cable Connection between JBT 9 to PC XCS 4 Connection Cable Connection between FLS 4S or FPS 8 to MJ 1 CA 16UTS Audio Cable Service Cable necessary for audio measurement CA 29RS RF Cable Connection Cable between TFE 4 RV 1 RU and e g Radio Communication Tester Type Designator Description Functionality ...

Page 80: ...age 4 6 Copyright 2005 Nokia Corporation Issue 2 0 Mar 2005 Company Confidential Type Designator Description Functionality ACW 4 Power Supply 13 gV 3 6A Power to AD 2 ACP 8E Power Supply 5 3V 500mA Power to JBT 9 ACF 8 Power Supply 6V 2 1A Power to FPS 8 Power to FLS 4S ...

Page 81: ... in status off and POWERTEST switch is in status on In this mode the leakage current will be measured If the leakage current is higher than approximately 5mA it will be indicated by a LED Exact measurement of the leakage current is supported by the banana jacks aside of the AD 2 box Operational Mode This mode is active when the switch setting of Ignition Switch is on and the Power test switch is o...

Page 82: ...ion Decoupling capacitors Access to exposed components and GSM connector Access to internal test points Jxxx BlueTooth coupler It is intended that the module jig should be used under all circumstances where an external supply to the phone is required while the phone is out of its mechanics The supply voltage to the module jig is intended to be 4 2V nominal Table 1 Pin Layout of the TFE 4 RV 1 Car ...

Page 83: ...s including the power supply Connection the SIM Pads of the TF4 PWB the RS232 testpattern Additionally there are some connectors and a SIM holder mounted on the Test PWB The flashing and the M FBUS control is enabled via standard modular connectors The Test PWB is shown in Figure 2 Furthermore the Modul Jig is equipped with guiding needles to guide the engine PWB relative to the Test PWB The engin...

Page 84: ...e used Table 2 Connectors on Test PWB Part number Pcs Name of part Notes J5 1 DC jack for use with PCS 1 cable J1 1 Modular jack 10pole for use with axs 1 cable For Flash same as for HDb 13 J3 J4 2 Modular jack 4 pole for use with Audio cable For Audio same as HD connec tor 1 SIM holder use with standard SIM card S1 Phone Mode S2 Power S3 Ignition 1 Switch SS 302 B22H06R Misaki TP1 4 5 6 4 GND PIN...

Page 85: ...J4 have following pinning Note Pin 1 is at the left side of the PWB connector Face view A K2 coded connector is used Switches on MJ 1 Pin No Signal J3 Pin No Signal J4 2 B2BXEARN 2 B2BXEARN 3 B2BXEARP 3 B2BXEARP 4 B2BHFMICN 4 B2BHFMICN 5 B2BHFMICP 5 B2BHFMICP 9 gnd 9 gnd J4 J5 J6 SIM holder Testpoints S2 Power S3 Ignition S4 SIM Switch On Off On Off Norma l Flash HDLOOP HFLOOP Power connector ...

Page 86: ...tive phone can only be changed by TSS Software SIM Reader The MJ 1 contains a SIM reader and an external SIM Switch S4 When the switch is open the SIM card is deactivated To check the SIM interface or to generate a phone call insert a proper SIM card and close sim holder Note Also the TF4 PWB versions with soldered SIM reader are supported by the MJ 1 Services Tool In this case the SIM card is to ...

Page 87: ...4 13 Company Confidential Service test connections Module Jig concept Item Type Description Part Code 1 MJ 1 Module Jig 0770631 2 PCS 1 DC Power Cable 0730012 3 CA 16UTS Audio Test Cable 0730310 4 XRF 1 RF and AM Antenna Cable 0730085 5 DAU 9S Service Cable 0730108 6 PKD 1 SW Protection Key 0750018 7 Service SW 1 2 3 4 5 6 7 ...

Page 88: ...14 Copyright 2005 Nokia Corporation Issue 2 0 Mar 2005 Company Confidential Final test setup RCC Call simulation with Radio Communication Tester Item Type Description Part Code 1 AD 2 Power Adapter 0770632 2 ACW 4 Power Supply for AD 2 0675227 3 CA 29RS RF Cable 0730320 2 1 3 ...

Page 89: ...Customer Care Solutions Nokia 610 616 CarKit Phone TFE 4 RV 1 Issue 2 0 Mar 2005 Copyright 2005 Nokia Corporation Page 5 1 Company Confidential 5 Disassembly Instructions ...

Page 90: ...Company Confidential Table of Contents Description Page No Disassembly instructions 3 Remove A Cover 3 Remove attaching screws 3 Remove Warranty Seal Label 4 Remove Engine Unit 4 Remove Frame 4 Remove Data Cap 5 Remove the Junction Module 5 Assembly 5 Disassembly instructions for the SU 11 SU 21 6 Disassembly instructions for the SIM flap 7 ...

Page 91: ... Button and turn upwards 2 Screw No 4 can be found under the Warranty Seal Label Tool SRT 6 can be used to uncover the screw Note Warranty is void if this label is broken 3 Unscrew the nine 9 TORX 8 screws in the order shown above For assembly replace in the same order 1 to 9 with a torque load of 40 Ncm Once assembled apply a new Warranty Seal label 4 Bend the SIM Cover as shown and separate it f...

Page 92: ...Confidential 5 Remove the Warranty Seal Label from the frame completely 6 Engine Unit and Junction Module are attached to each other through antenna con nector Use SRT 6 to separate the parts as shown 7 Now remove the Engine Unit from the Frame SIM reader is not soldered and can be removed easily 8 Remove the Frame Do not touch the spring contacts ...

Page 93: ...the Data Cap 10 Remove the Junction Module with the Heatsink still attached Note Junction Module should not be separated from the Heatsink Assembly Assembly after service will be carried out in the reverse order of the disassembly Note Before returning device to customer make sure to reseal with a new Warranty Seal label All remains of the old one must be removed first ...

Page 94: ...e For assembly use the reverse order 9 DISASSEMBLY INSTRUCTION SU 11 SU 21 f Holder Kit NOTE For assembling reverse order 10 DISASSEMBLY INSTRUCTION SIM FLAP A Cover SIM Flap SIM Flap NOTE For assembling use the reverse order Approved 3 0 SEMBLY INSTRUCTION SU 11 SU 21 Holder Kit f NOTE For assembling use the reverse order SEMBLY INSTRUCTION SIM FLAP A Cover SIM Flap 9 DISASSEMBLY INSTRUCTION SU 1...

Page 95: ...emove the SIM flap Note For assembly use the reverse order NOTE For assembling reverse order 10 DISASSEMBLY INSTRUCTION SIM FLAP A Cover SIM Flap SIM Flap NOTE For assembling use the reverse order Holder Kit NOTE For assembling use the reverse order SEMBLY INSTRUCTION SIM FLAP A Cover SIM Flap SIM Flap NOTE For assembling se order Holder Kit NOTE For assemblin reverse order 10 DISASSEMBLY INSTRUCT...

Page 96: ...FE 4 RV 1 Company Confidential 5 Disassembly Instructions Nokia Customer Care Page 5 8 Copyright 2005 Nokia Corporation Issue 2 0 Mar 2005 Company Confidential This page has been intentionally left blank ...

Page 97: ...Customer Care Solutions Nokia 610 616 CarKit Phone TFE 4 RV 1 Issue 2 0 Mar 2005 Copyright 2005 Nokia Corporation Page 6 1 Company Confidential 6 Troubleshooting Final testing ...

Page 98: ... on RCC Level 14 Service SW Installation Hints 14 Selftest 15 Bluetooth Selftest 15 Bluetooth BER Test with JBT 9 16 Product Code 16 View of JBT 9 with antenna 16 Hardware Instructions 16 Hardware needed to use JBT 9 16 Use of JBT 9 Stand alone 16 Attenuation Settings 17 Setup For BER Testing 17 Testing Instructions For BER testing 17 Additional Menu Functions 18 Use of JBT 9 Bluetooth FBUS Interf...

Page 99: ...setup 7 2 Phone Information 8 3 Flash concept via FLS 4S 9 4 Flash test setup RF Alignmrnt Call Test Flash via FPS 8 14 5 Selftests 15 6 Bluetooth Locals 15 7 ADC Readings 27 8 Basic Audio Test setup 28 9 Audio Test setup 28 10 Extended Audio Test setup 29 11 Audio Test 30 12 Digital IO Test 31 13 SIM Test set up 32 14 SIM Test 32 15 SIM Card inside TFE 4 RV 1 32 16 Handsfree Call test set up 34 ...

Page 100: ...TFE 4RV 1 Company Confidential Troubleshooting Nokia Customer Care Page 6 4 Copyright 2005 Nokia Corporation Issue 2 0 Mar 2005 Company Confidential This page has been intentionally left blank ...

Page 101: ...meter Low level troubleshooting for Nokia 610 N616 Fault symptom Source of fault and corrective action System doesn t work at all 1 2 3 6 DU doesn t work no DU illumination 4 5 DU blank illumination OK 5 Display is stuck 6 Input device HS doesn t work no illumination but DU is working 4 7 Speaker doesn t work 4 8 Microphone doesn t work 4 9 SW hangs 6 Bad audio quality 10 No network connection no ...

Page 102: ...Alignment Repair jig MJ 1 Call Test PPC s The following service tools are basically needed to perform the tests PC with Phoenix PKD 1 in combination with FPS 8 FLS 4S Flashdongle CA 1S Flashcable AD 2 Poweradapter with ACW 4 Powersupply Test SIM card Network SIM card MJ 1 Module Jig General Test Setup Check Phone Information HW setup Connect the product specific Flash cable CA 1S to the used dongl...

Page 103: ...IMEI number choose Product from the menue bar and select Phone Information from the drop down menue The information will be read out automatically the first time or can be forced to be read out by pressing the Update button Part No Part Name Description 0770632 AD 2 Power adapter 0730312 CA 1S Flash cable 0080541 FLS 4S Flashdongle for EMEA 0080542 FLS 4S Flashdongle for APAC 0675227 ACW 4 Power s...

Page 104: ...ing flashing the default tuning values and product identification parameters are stored into phone s flash memory Following constants must be saved to the permanent memory Those should be checked by reading out the Phone Information Further the IMEI should be checked NAME Digits Production code 7 Basic production code 7 Flash ID code 5 Order number 7 Production Number 15 HW ID 4 ...

Page 105: ... Installation Hints For the setup of the FLS 4S it is to be checked which COM Port is used for the FLS 4S This can be checked in the control panel within the Windows Start Menu Settings Item Type Description Part Code 1 AD 2 Power Adapter 0770632 2 ACW 4 Power Supply for AD 2 0675227 3 CA 1S Service Cable 0730312 4 FLS 4S Flash Adapter for the E A area 0080541 Flash Adapter for the APAC area 00805...

Page 106: ... be detected properly by TSS4 Software when FBUS Com port combination is listed on the Top position on the priority list of the connections Otherwise the phone cannot be scanned successfully In this case a message will occur No Product Found Scanning Choosing Product If the Radio Unit is connected correctly and the Phoenix Service Software is started the Product shall be scanned ...

Page 107: ...ct or can be forced by press ing Ctrl R At the bottom line of the window TFE 4 RV 1 and the Software Version which is currently inside of the Radio Unit will occur After a successful scan the Phoenix window will look like this If this does not happen and the Message No Product will be shown the product can be manually selected under choose Product Choose the Option TFE 4 RV 1 for the TFE 4 RV 1 ra...

Page 108: ...e 6 12 Copyright 2005 Nokia Corporation Issue 2 0 Mar 2005 Company Confidential Note that probably still no software information will be indicated at the bottom line but the selection for TFE 4 RV 1 is indicated Additionally the Field for the Operating Mode will be empty ...

Page 109: ...in the Flashing Menu In case that no data package is installed or the flash is empty a manual selection can be done A manual selection can also be done if the phonetype could not be read out Check that the right product TFE 4 RV 1 and the right product code are selected The flash files will be selected automatically if not they can also be changed by pressing the set button to browse for the neede...

Page 110: ...h via FPS 8 Service SW Installation Hints Refer to previous section Flashing on POS Level Item Type Description Part Code 1 AD 2 Power Adapter 0770632 2 ACW 4 Power Supply for AD 2 0675227 3 CA 1S Service Cable 0730312 4 CA 29RS RF Cable 0730320 5 FPS 8 Flash Prommer 0080321 6 ACF 8 AC Charger incl in FPS 8 sales pack 7 Printer Cable incl in FPS 8 sales pack 0730029 8 AXS 4 D9 D9 Cable incl in FPS...

Page 111: ...Tests from the drop down menue The test will start by pushing the RUN ALL button All tests should be passed after the test has been done Figure 5 Selftests Bluetooth Selftest To run the Bluetooth selftest choose Testing from the menue bar and select Bluetooth Locals from the drop down menue The test can be started by pushing the Run Selftest button All tests should be passed after the test has bee...

Page 112: ...ludes JBT 9 testbox SMA stub antenna Installation and warranty information Product Code JBT 9 sales kit code 0081490 View of JBT 9 with antenna HARDWARE INSTRUCTIONS Hardware needed to use JBT 9 JBT 9 Bluetooth testbox SMA stub antenna part of sales kit ACP 8x charger x denotes region e g ACP 8E for Europe Optional AXS 4 serial cable for BT FBUS connection USE OF JBT 9 STAND ALONE The JBT 9 Box ca...

Page 113: ... internal attenuation default factory setting NOTE When the JBT 9 is connected to the PC via AXS 4 serial cable and used as BT ser vice interface the BT Phoenix driver is controlling the internal attenuation of JBT 9 Details are described in chapter 4 SETUP FOR BER TESTING Connect SMA stub antenna or service jigs BT RF cable to JBT 9 s RF IO connector Connect ACP 8x charger to JBT 9 power connecto...

Page 114: ...rational Mode Normal Mode Press the Run BER Test button to perform the BER test Test done means that test has successfully been performed if Bit Error Rate is 0 1 the Result will be also displayed as OK ADDITIONAL MENU FUNCTIONS BT MCM related selftests can be performed by pressing Run Self Tests Result has to be OK The Version Information dialog gives you BT MCM related detail information that co...

Page 115: ...The Bluetooth wire less technology can be used to establish a FBUS connection without any cables and line of sight The phone must be switched on with SIM card and all Phoenix functions are working as long as the phone is in NORMAL mode PHOENIX CONNECTION SETUP FOR JBT 9 AS BT FBUS INTERFACE In Phoenix under the File Manage Connections menu the Bluetooth connection has to be added Push down Add but...

Page 116: ...ia Corporation Issue 2 0 Mar 2005 Company Confidential Set the Port_Num to the serial port where you have been connected the box Serial port 1 PORT_NUM 1 Give any name to the JBT 9 box Default setting is JBT 9 If you have several boxes in range separate names can be given to prevent any confusion ...

Page 117: ...ration Page 6 21 Company Confidential The JBT 9 box range for inquiry can be changed in the BT_BOX_RANGE_INQUIRY parameter setting Default setting is MIN minimum range 0 1 0 5 m The JBT 9 box range for connection can be changed in the BT_BOX_RANGE_INQUIRY parameter setting Default setting is MAX maximum range 8 m ...

Page 118: ... be done with the arrow button and afterwards Apply button Establish a Bluetooth FBUS conncetion to a phone Below it is basicly described how to establish a BTFB connection Depending on the phone UI structure it can slightly differ from this description Switch on the phone and enable the Bluetooth interface in the related sub menu Press Apply in the Phoenix Manage Connection menu when the BLUETOOT...

Page 119: ...off one of the devices or press again Apply button in Manage Connection menu of Phoenix All NORMAL mode commands can now been exchanged between phone and Phoenix If you will connect next time same phone to JBT 9 you only have to Accept the connection without passcode It is stored from that time on in the Paired device list of the phone You can now delete the JBT 9 as device from the pairing list o...

Page 120: ...an be updated by using the Bluetooth Flasher as part of PHOENIX service software Prepare the equipment setup as shown in picture below Start PHOENIX service software incl installed PKD 1x dongle Make sure that in the actual selected connection is NO CONNECTION Select any phone with Bluetooth MCM in Choose Product menu Default attenuation GPP10 GPP11 RF range Factory setting 21 dB Closed GND Open 1...

Page 121: ... 1 Issue 2 0 Mar 2005 Copyright 2005 Nokia Corporation Page 6 25 Company Confidential Open the Bluetooth Flasher as Flashing sub menu Open the Select the correct bin file Check the correct serial port COM 1 4 port before Press Start button and follow the pop up menu ...

Page 122: ...ting Nokia Customer Care Page 6 26 Copyright 2005 Nokia Corporation Issue 2 0 Mar 2005 Company Confidential Wait until you get the SUCCESS response in the activity window The error mes sage MCM did not respond to Downloadmode On can be ignored ...

Page 123: ...re RF connector type SW Software ADC Readings Test description Open the ADC Reading Test Menu from the Testing drop down menu Figure 7 ADC Readings Perform the Test There are no base band alignments to be done only the AD Values should be read out to check if the inputs of the AD Converter have the right levels The BSI and BTEMP line can be checked with the Local Mode switch and the VEB Power repl...

Page 124: ...dio Test setup 1 Prepare Service Software 2 Activate Local Mode 3 Open Test menu Audio Test Figure 9 Audio Test setup Perform the Test Activate the loop to send the HF Mic hands free in signal to the HF Speaker hands free out When the HF Mic is connected blowing into the HF Microphone shall be hearable in the HF Speaker AD Channel Local Switch Low High BSI Normal 44kR FLS 4S 3K 49kR FLS 4S 9K BTEM...

Page 125: ...l be hearable in the handset speaker By deactivating the loop no signal should go through For RCC level prepare the test set up as following Figure 10 Extended Audio Test setup 1 Prepare Service Software 2 Activate Local Mode 3 Open Test menu Audio Test TFE 4 Radio Unit SIM Display DC FPS 8 Power Supply ACF 8 CA 1S Cable Speaker MIC Remote Control Antenna Signal Generator CA 16UT Cable CA 29RS Cab...

Page 126: ...andset microphone shall be hearable at the handset speaker By activating the handset speaker mute the Loop has to be opened no signal goes through Extended Setup In this case a Loop is switched internally to send the HF Mic signal to the HF Speaker and in second step the HD MIC to the HD Speaker The frequence of 1000Hz has to be tested Additionally the distortion has to be checked By activating th...

Page 127: ...ition should be Active Activate Power Supply option Alt o Switch off Ignition sense Read Ignition should be inactive now and no error shall occur Switch on Ignition Sense on AD 2 Read again Ignition should be active now Switch on Display Power and connect an handset Connected handset should have activated Lights now alternative measure the Volt age VIDU at Display and handset connector by voltage ...

Page 128: ...n The SIM Card can be tested by a normal phone call against the network or merely with the service software Phoenix Within Phoenix the SIM Test supports this test Open the SIM Test Menu from the Testing drop down menu Plug a functioning SIM Card into the SIM reader and press Update The TFE 4 RV 1 device has to be in the Test Local mode Figure 14 SIM Test Figure 15 SIM Card inside TFE 4 RV 1 ...

Page 129: ... the alignment is not as specified the alignment can be done as with NPL 1 Refer to the Module Jig concept in chapter 4 The purpose of this repair jig is to provide a method of applying voltage from an external power supply when the module is out of its mechanics and to support analysis measure ments The repair jig provides following functions Fused protection Overvoltage protection Reverse polari...

Page 130: ...be found by replacing them one by one with reference devices Refer to Final test setup RCC in chapter 4 PPCs Nokia 610 uses PPC s known from NPL 2 In addition three new PPC s has been created especially for Nokia 610 The three new PPC are SIM Insertion Counter Backup Power Supply Lost Counter Display Unit Contact Lost Counter The PPC s can be read out as known via Phoenix Service Software and shou...

Page 131: ...Nokia Customer Care Nokia 610 616 Carkit Phone TFE 4 RV 1 Issue 2 0 Mar 2005 Copyright 2005 Nokia Corporation Page 7 1 Company Confidential 7 Installation ...

Page 132: ...ents Page No Installation 3 Safety First 4 Mounting 6 Radio Unit TFE 4 RV 1 6 Display Unit SU 11 21 7 Input Device CUW 3 7 Loudspeaker SP 2 7 Microphone HFM 8 8 Power Cable PCU 4 8 GSM Antenna 8 Audio Settings 8 Function Tests 9 Power Cable PCU 4 9 Technical data 9 Figures 1 How to mount the RU in the car 7 2 How to mount the Display Unit 7 3 Power Cable PCU 4 9 ...

Page 133: ...iety of car types and models available on the market this guide cannot consider the individual techni cal requirements for any particular vehicle Contact the vehicle manufacturer for further detailed information about the vehicle in question The CarKit Phone may only be installed by a qualified service technician using the approved original Nokia parts supplied in the sales package Please note tha...

Page 134: ...nstalling CarKit phone equipment Check to make sure that deployment of the airbag is not blocked or impaired in anyway RF signals may affect improperly installed or inadequately shielded electronic systems in motor vehicles e g electronic fuel injection systems electronic anti skid braking systems electronic speed control systems airbag systems Should you note a fault or change in the operation of...

Page 135: ...05 Copyright 2005 Nokia Corporation Page 7 5 Company Confidential Nokia 610 CarKit Phone equipment Item Description 1 Radio Unit TFE 4 2 Display Unit SU 11 3 Input Device CUW 3 4 Loudspeaker SP 2 5 Power Cable PCU 4 6 Handsfree Microphone HFM 8 7 GSM Antenna not supplied 1 2 3 4 5 6 7 ...

Page 136: ... installed to permit easy access to the SIM card so that it can be changed if necessary and make sure that the cables for the microphone and loudspeaker will reach the places you intend to mount these com ponents The RU will clip securely onto the bracket supplied if it is mounted correctly Note Mount the RU in such a way that a connection using BT can be established to a compatible device Nokia 6...

Page 137: ... the user but does not impair con trol or operation of the vehicle Figure 2 How to mount the Display Unit Input device CUW 3 Pos 3 The Input device is supplied with a mount that is to be fixed in a suitable location where it is easily accessible to the user As an alternative the Nokia input device type HSU 4 may be mounted for use with the CarKit Phone instead However take particular care to ensur...

Page 138: ... will automatically mute the car radio and the call will be switched over to the CarKit Phone loudspeaker Power Cable PCU 4 Pos 5 The power cable connects the CarKit phone to the car s electronics system See the wir ing diagram for exact instructions Wiring guidelines When laying the cables care should be taken to position them so that they are located as far as possible from the electronics syste...

Page 139: ... operation of the equipment also check that it has been mounted so that it in no way impairs the driver during operation of the vehicle To make a wireless connection between the CarKit Phone and a compatible accessory with Bluetooth technology ensure that the devices are within the range necessary for Bluetooth transmission Remember that external devices need to be supplied with sufficient power f...

Page 140: ...TFE 4 RV 1 Company Confidential 7 Installation Nokia Customer Care Page 7 10 Copyright 2005 Nokia Corporation Issue 2 0 Mar 2005 Company Confidential This page has been deliberately left blank ...

Page 141: ...Customer Care Solutions Nokia 610 616 CarKit Phone TFE 4 RV 1 Issue 2 0 Mar 2005 Copyright 2005 Nokia Corporation Page 8a 1 Company Confidential 8a TF5 Technical Information Junction Board ...

Page 142: ...ocked mode 10 Ignition Off mode 11 Carbatt fail mode 11 Description of the blocks 12 Power supply 12 Block diagram of Power supply 12 Desciption of inputs outputs and block internal lines 12 Description of the Hardware Realization 13 Power control Reset block 17 Power control Reset block diagram 18 Desciption of inputs outputs and block internal lines 18 Description of the HW Realization 20 Descri...

Page 143: ...diagram of Power control Reset block 18 Figure 13 Vcar Check Realization 20 Figure 14 SMPS startup realization 20 Figure 15 Poweronx realization 21 Figure 16 IGNS Levelshifter realization 22 Figure 17 BSI switch 22 Figure 18 Block diagram of Audio Block 22 Figure 19 Realization of HFMIC Part 1 24 Figure 20 Realization of HFMIC Part 2 25 Figure 21 Handsfree Speaker Amplifier Realization 25 Figure 2...

Page 144: ...FE 4 RV 1 Company Confidential TF5 Technical Information Nokia Customer Care Page 8a 4 Copyright 2005 Nokia Corporation Issue 2 0 Mar 2005 Company Confidential This page has been intentionally left blank ...

Page 145: ... use of the unit The hands free speaker connector is complementary to the HF microphone and connects to the SP 2 hands free speaker The display units SU 11 21 are externally designed and manufactured parts which con tain the screen showing the user the current status of the phone unit and allowing setup information to be viewed The communication between the DU and the RU is done via the FBUS Power...

Page 146: ...OWER_ON_PDT mode In addition there are modes GSM engine off mode Local Test mode In GSM engine off mode the GSM engine is switched off but the system remains pow ered to keep an existing BT connection The Local Test mode is used for alignment and testing Table 1 LCD Characteristics Technology CSTN Display format 84 columns x 24 rows fixed icons on the left for signal strength fixed icons for vario...

Page 147: ... POWEROK GENIO8 GENIO12 GENIO14 Signal Conditioning CDa19_BB_Block_Diagram_v1_3 vsd COPYRIGHT C NOKIA MOBILE PHONES ALL RIGHTS RESERVED THIS DRAWING IS PROTECTED BY COPYRIGHT AS AN UNPUBLISHED WORK UNAUTHORIZED REPRODUCTION OF THIS DRAWING IS NOT PERMITTED THIS DRAWING CONTAINS PROPRIETY AND CONFIDENTIAL INFORMATION THIS DOCUMENT IS THE PROPERTY OF NOKIA MOBILE PHONES E M C Power Connector HF Spkr...

Page 148: ... 4 layers with standard FR4 technology Functional Description of Software SW Features TFE 4 RV 1 will implement the following main features Drive time optimized Car UI based on Jack3 monochrome Optimized input device including wheel allowing blind usage during drive time GPRS General Packet Radio Service Bluetooth remote SIM access support for zero hassle usage Nokia 610 616 only Support of BT hea...

Page 149: ...truction can be seen in Figure 1 View of TFE 4 RV 1 RU The PWBs are contacted with three Board to Board connectors two 8 pole connectors and one 28 pole Those connectors are soldered on the JB with spring connection to the unpopulated side of the TF4 PWB Additionally an RF connector is transferring the RF signal between TF 4 Engineboard and external Connector on Junctionboard Blockdiagram of Junct...

Page 150: ...e is generally full active from Power supply point of view After a short time determined by Software the UPP sets the B2BPOWEROFFX line high and this initiates the transition to Active Locked Mode In case that Ignition signal is going to low before that direct transition to sleep mode will happen and the phone engine will be powered off immediately Active Locked Mode The active locked power mode i...

Page 151: ...tive phone call when car is switched off When those tasks are finished UPP will set Poweroffx line low and the RU will switch to standby mode Carbatt Fail Mode This mode is reached when the Carbattery is out of the normal operating range Like in standby mode all main power supplies are switched off only power supply for wakeup logic is active RF Baseb and Regu lators 6 VR2 7 VR1A VIO VSIM VCORE VA...

Page 152: ...10 14V high IMEI Flashing will fail on Final Test when always low Or VEBPWR will be too high when always high SMPSON Signal from Powercontrol block that switches the Powersupplies for active Powermode Low Sleep mode 0 1V high active mode 4 5V Unit will not wakeup when always low Or Sleepmode current will be too high when always high B2BHDMUTE HD Mode control signal High 1 6 18V Low 0 0 5V Here VMI...

Page 153: ...high the VWAKE power is directed to VMIC B2BUIPOWERON UI Power control signal High 1 6 18V Low 0 0 5V Here UIPOWER will always be switched on with VEBPOWER when always high Or always off when always low Outputs VWAKE Powersupply for VMIC Powerup control and Engine RTC 5V 5 Unit will not wakeup VEBPWR Powersupply for Engine and Headset Powerampli fier Sleepmode 0V active 4 2V 5 Unit will not wakeup...

Page 154: ... It is realized by using a double FET and in addition a part of double transistor V306 VMIC is activated when VMICONX is driven to Ground by either B2BHFMutex or B2BHDMutex signal Those are in active at about 1 8V level and inactive 0V VMIC can be proved on Test point J115 B2BHFMutex and B2BHDMuteX can be activated by Test pattern TP416 1 and 6 VMIC is high when one of both signals is high OR logi...

Page 155: ...ol Reset Block The leakage can be verified by measurement of the Vcarsw voltage when the device is in standby SMPSON off Now the Vcarsw level has to be low about 0V This can be verified at test point J113 The SMPSon signal has values of about 0V during standby and 4V to 5V when powered up In this case Vcarswitch has to guarantee low serial resistance to minimize the heat dissipation within V104 Th...

Page 156: ...th The output voltage is deter mined by the Resistor net R122 and R126 at 10V 5 accuracy VEBpwr This is used to supply the EB via the VIDU switch the display unit and the input device with power VEBpwr power supply is able to provide 3A maximum current at 4 2V 5 The maximum allowed ripple is 50mV because of the Bluetooth ripple demand When this demand is not fulfilled the Bit error rate of the Blu...

Page 157: ...This switch is controlled by the B2BUIpoweron line of the EB This line has 1 8V level in active and 0V in inactive state Additionally this block shall fulfill backwards protection against Vcarbat and Short circuit protection against Ground Figure 11 VIDDU switch HW Realization V119 is responsible for the backwards protection and R134 is responsible for the overcur rent protection The voltage diffe...

Page 158: ...ve Description of Inputs Outputs and Block Internal Lines Signalname Description Range When Error then Inputs VCAR Protected Carbattery Voltage Defined 5V 20V Operating 9 15V Whole unit will not work SENSE Ignition Sense signal from Carconnector Low 0 8V high active mode 8 28V Unit will not wakeup when always low or sleepmode current will be too high when always high VWAKE Powersupply for VMIC Pow...

Page 159: ...nactive 2 7V Phone Engine will not wakeup when always low or always high POWEROK Output signal of the VCAR Check Block 4 5V if VCAR is within operating range 9 15V 0 1V when VCAR is out of range Unit will not wakeup when always low or SMPSon will not be deac tivated if VCAR is out of range when always high IGNS5V To 5V Logic level translated Ignition Signal 0V when Sense off else 5V 5 Unit will no...

Page 160: ...R is in the right range both comparators will have 5V Vwake at the output When the Vcar is over the limit of 15V N300 will switch to ground level on output and Powerok will be forced low The limit is determined by R301 R306 and the reference level of 2 5V VWAKE 2 which is provided by the R305 R300 combination Same happens when Vcar falls below 9V in this Case the output of N301 will be forced low ...

Page 161: ...shifted here RS232POWEROFFX which is the 4V translation of B2BPOWEROFFX signal is gener ated here Poweronx Figure 15 Poweronx realization The Poweronx function block generates a pulses of 0 5Hz with a length of approximately 1 second high and 1 second low when VEBpwr is active The output voltage is 4 2V like VEBpwr IGNS Level shifter This block is responsible to translate the Ignition sense signal...

Page 162: ...n VCAR is in the correct range Powerok active This is the task of the BSI switch Figure 17 BSI switch Description of the Audio Block Block Diagram of the Audio Block Figure 18 Block Diagram of Audio Block B2BIGN S VBIAS HFMute Levelshifter HDMute Levelshifter HFMIC HFSPKR HDMIC HDSPKR HFAUDIO HDAUDIO B2BHFMIC_p B2BHFMIC_n B2BHDMIC_p B2BHDMIC_n B2BXEAR_p B2BXEAR_n B2BHFMUTE B2BHDMUTE F I L T E R B2...

Page 163: ... Low 0 0 5V high 1 6 1 8V HF Amplifier and HF MIC will be always on when always low or both do not work when always high B2BHDMUTE Control Signal to Mute the HD Amplifier Low 0 0 5V high 1 6 1 8V HD Amplifier will be always on when always low or does not work when always high Powersupplies VMIC Powersupply for HF Micro phone 5V 5 HF MIC Phantom Voltage will not work VBIAS will be of VEBPWR Powersu...

Page 164: ...SR filtering and a Bias voltage is applied to the microphone In the next stage the signal is multiplied by the amplifier N200 To set Bias level at the positive input of this amplifier the voltage 2Vbias is used HDEAR_P HDEAR_N Symmetric Audio Signal gen erated by Headset Speaker Amplifier No Audio Signal to Head set Speaker HFSPKR Single ended Audio Signal generated by handsfree Speaker Amplifier ...

Page 165: ...he single sided signal is transferred to symmetric output which is used by the phone engine Handsfree Speaker HFSKR Figure 21 Handsfree Speaker Amplifier Realization The symmetric signal comes from the prefilter and reaches the symmetric power ampli fier With the HFMute signal coming from the HF Mute Level Shifter the amplifier can be switched on HSMUTE 1 5 V or off HSMUTE 3 5V VBIAS Regulator Fig...

Page 166: ...hich is used by the HF Power amplifier HFSKR Headset Microphone HDMIC The microphone signal of the HD Microphone is directly linked from the connector and filters to the B2BHDMIC lines The Filters can be seen in the connector block Headset Speaker Amplifier HDSKR The headset speaker amplifier is realized by using N202 Boomer amplifier that is supplied by VEBPWR The Symmetric output of the phone en...

Page 167: ...deactivate the HD Power amplifier is converted here from 1 8V logic level of the engine to 4 2V level used by the power amplifier This logic inverts the signal of the control output Filter This part filters the audio signals from EB and mainly cares to close up the symmetric B2BXEAR lines when JB is standalone without phone engine Figure 26 B2BXEAR Filter Level shifter Description Block Diagram of...

Page 168: ...hen B2BCRM signal is low V102 Pin 5 is low Now VEBPWR reaches over R116 to V123 pin 1 and V123 will be open That means that CRMx will be held to Vcar high by the external resistor B2BCRM high When B2BCRM signal is high 1 8V V102 pin 6 will be drawn by R116 to VEBPWR because pin 2 is set to ground Now Base of V123 is connected to VEBPWR via R116 so it will be conducting CRMX will be drawn to ground...

Page 169: ...formation Company Confidential TFE 4 RV 1 Issue 2 0 Mar 2005 Copyright 2005 Nokia Corporation Page 8a 29 Company Confidential Antenna Line Figure 29 Realization of the Antenna line Connectors B2B connectors Figure 30 B2B Power Connectors ...

Page 170: ...TFE 4 RV 1 Company Confidential TF5 Technical Information Nokia Customer Care Page 8a 30 Copyright 2005 Nokia Corporation Issue 2 0 Mar 2005 Company Confidential Figure 31 B2B System Connector ...

Page 171: ...Technical Information Company Confidential TFE 4 RV 1 Issue 2 0 Mar 2005 Copyright 2005 Nokia Corporation Page 8a 31 Company Confidential External Connectors Figure 32 Input Device ID connector Figure 33 Display Unit connector ...

Page 172: ...TFE 4 RV 1 Company Confidential TF5 Technical Information Nokia Customer Care Page 8a 32 Copyright 2005 Nokia Corporation Issue 2 0 Mar 2005 Company Confidential Figure 34 Vcar Connector ...

Page 173: ...Customer Care Solutions Nokia 610 616 CarKit Phone TFE 4 RV 1 Issue 2 0 Mar 2005 Copyright 2005 Nokia Corporation Page 8a 1 Company Confidential 8a TF5 Technical Information Junction Board ...

Page 174: ...ocked mode 10 Ignition Off mode 11 Carbatt fail mode 11 Description of the blocks 12 Power supply 12 Block diagram of Power supply 12 Desciption of inputs outputs and block internal lines 12 Description of the Hardware Realization 13 Power control Reset block 17 Power control Reset block diagram 18 Desciption of inputs outputs and block internal lines 18 Description of the HW Realization 20 Descri...

Page 175: ...diagram of Power control Reset block 18 Figure 13 Vcar Check Realization 20 Figure 14 SMPS startup realization 20 Figure 15 Poweronx realization 21 Figure 16 IGNS Levelshifter realization 22 Figure 17 BSI switch 22 Figure 18 Block diagram of Audio Block 22 Figure 19 Realization of HFMIC Part 1 24 Figure 20 Realization of HFMIC Part 2 25 Figure 21 Handsfree Speaker Amplifier Realization 25 Figure 2...

Page 176: ...FE 4 RV 1 Company Confidential TF5 Technical Information Nokia Customer Care Page 8a 4 Copyright 2005 Nokia Corporation Issue 2 0 Mar 2005 Company Confidential This page has been intentionally left blank ...

Page 177: ... use of the unit The hands free speaker connector is complementary to the HF microphone and connects to the SP 2 hands free speaker The display units SU 11 21 are externally designed and manufactured parts which con tain the screen showing the user the current status of the phone unit and allowing setup information to be viewed The communication between the DU and the RU is done via the FBUS Power...

Page 178: ...OWER_ON_PDT mode In addition there are modes GSM engine off mode Local Test mode In GSM engine off mode the GSM engine is switched off but the system remains pow ered to keep an existing BT connection The Local Test mode is used for alignment and testing Table 1 LCD Characteristics Technology CSTN Display format 84 columns x 24 rows fixed icons on the left for signal strength fixed icons for vario...

Page 179: ... POWEROK GENIO8 GENIO12 GENIO14 Signal Conditioning CDa19_BB_Block_Diagram_v1_3 vsd COPYRIGHT C NOKIA MOBILE PHONES ALL RIGHTS RESERVED THIS DRAWING IS PROTECTED BY COPYRIGHT AS AN UNPUBLISHED WORK UNAUTHORIZED REPRODUCTION OF THIS DRAWING IS NOT PERMITTED THIS DRAWING CONTAINS PROPRIETY AND CONFIDENTIAL INFORMATION THIS DOCUMENT IS THE PROPERTY OF NOKIA MOBILE PHONES E M C Power Connector HF Spkr...

Page 180: ... 4 layers with standard FR4 technology Functional Description of Software SW Features TFE 4 RV 1 will implement the following main features Drive time optimized Car UI based on Jack3 monochrome Optimized input device including wheel allowing blind usage during drive time GPRS General Packet Radio Service Bluetooth remote SIM access support for zero hassle usage Nokia 610 616 only Support of BT hea...

Page 181: ...truction can be seen in Figure 1 View of TFE 4 RV 1 RU The PWBs are contacted with three Board to Board connectors two 8 pole connectors and one 28 pole Those connectors are soldered on the JB with spring connection to the unpopulated side of the TF4 PWB Additionally an RF connector is transferring the RF signal between TF 4 Engineboard and external Connector on Junctionboard Blockdiagram of Junct...

Page 182: ...e is generally full active from Power supply point of view After a short time determined by Software the UPP sets the B2BPOWEROFFX line high and this initiates the transition to Active Locked Mode In case that Ignition signal is going to low before that direct transition to sleep mode will happen and the phone engine will be powered off immediately Active Locked Mode The active locked power mode i...

Page 183: ...tive phone call when car is switched off When those tasks are finished UPP will set Poweroffx line low and the RU will switch to standby mode Carbatt Fail Mode This mode is reached when the Carbattery is out of the normal operating range Like in standby mode all main power supplies are switched off only power supply for wakeup logic is active RF Baseb and Regu lators 6 VR2 7 VR1A VIO VSIM VCORE VA...

Page 184: ...10 14V high IMEI Flashing will fail on Final Test when always low Or VEBPWR will be too high when always high SMPSON Signal from Powercontrol block that switches the Powersupplies for active Powermode Low Sleep mode 0 1V high active mode 4 5V Unit will not wakeup when always low Or Sleepmode current will be too high when always high B2BHDMUTE HD Mode control signal High 1 6 18V Low 0 0 5V Here VMI...

Page 185: ...high the VWAKE power is directed to VMIC B2BUIPOWERON UI Power control signal High 1 6 18V Low 0 0 5V Here UIPOWER will always be switched on with VEBPOWER when always high Or always off when always low Outputs VWAKE Powersupply for VMIC Powerup control and Engine RTC 5V 5 Unit will not wakeup VEBPWR Powersupply for Engine and Headset Powerampli fier Sleepmode 0V active 4 2V 5 Unit will not wakeup...

Page 186: ... It is realized by using a double FET and in addition a part of double transistor V306 VMIC is activated when VMICONX is driven to Ground by either B2BHFMutex or B2BHDMutex signal Those are in active at about 1 8V level and inactive 0V VMIC can be proved on Test point J115 B2BHFMutex and B2BHDMuteX can be activated by Test pattern TP416 1 and 6 VMIC is high when one of both signals is high OR logi...

Page 187: ...ol Reset Block The leakage can be verified by measurement of the Vcarsw voltage when the device is in standby SMPSON off Now the Vcarsw level has to be low about 0V This can be verified at test point J113 The SMPSon signal has values of about 0V during standby and 4V to 5V when powered up In this case Vcarswitch has to guarantee low serial resistance to minimize the heat dissipation within V104 Th...

Page 188: ...th The output voltage is deter mined by the Resistor net R122 and R126 at 10V 5 accuracy VEBpwr This is used to supply the EB via the VIDU switch the display unit and the input device with power VEBpwr power supply is able to provide 3A maximum current at 4 2V 5 The maximum allowed ripple is 50mV because of the Bluetooth ripple demand When this demand is not fulfilled the Bit error rate of the Blu...

Page 189: ...This switch is controlled by the B2BUIpoweron line of the EB This line has 1 8V level in active and 0V in inactive state Additionally this block shall fulfill backwards protection against Vcarbat and Short circuit protection against Ground Figure 11 VIDDU switch HW Realization V119 is responsible for the backwards protection and R134 is responsible for the overcur rent protection The voltage diffe...

Page 190: ...ve Description of Inputs Outputs and Block Internal Lines Signalname Description Range When Error then Inputs VCAR Protected Carbattery Voltage Defined 5V 20V Operating 9 15V Whole unit will not work SENSE Ignition Sense signal from Carconnector Low 0 8V high active mode 8 28V Unit will not wakeup when always low or sleepmode current will be too high when always high VWAKE Powersupply for VMIC Pow...

Page 191: ...nactive 2 7V Phone Engine will not wakeup when always low or always high POWEROK Output signal of the VCAR Check Block 4 5V if VCAR is within operating range 9 15V 0 1V when VCAR is out of range Unit will not wakeup when always low or SMPSon will not be deac tivated if VCAR is out of range when always high IGNS5V To 5V Logic level translated Ignition Signal 0V when Sense off else 5V 5 Unit will no...

Page 192: ...R is in the right range both comparators will have 5V Vwake at the output When the Vcar is over the limit of 15V N300 will switch to ground level on output and Powerok will be forced low The limit is determined by R301 R306 and the reference level of 2 5V VWAKE 2 which is provided by the R305 R300 combination Same happens when Vcar falls below 9V in this Case the output of N301 will be forced low ...

Page 193: ...shifted here RS232POWEROFFX which is the 4V translation of B2BPOWEROFFX signal is gener ated here Poweronx Figure 15 Poweronx realization The Poweronx function block generates a pulses of 0 5Hz with a length of approximately 1 second high and 1 second low when VEBpwr is active The output voltage is 4 2V like VEBpwr IGNS Level shifter This block is responsible to translate the Ignition sense signal...

Page 194: ...n VCAR is in the correct range Powerok active This is the task of the BSI switch Figure 17 BSI switch Description of the Audio Block Block Diagram of the Audio Block Figure 18 Block Diagram of Audio Block B2BIGN S VBIAS HFMute Levelshifter HDMute Levelshifter HFMIC HFSPKR HDMIC HDSPKR HFAUDIO HDAUDIO B2BHFMIC_p B2BHFMIC_n B2BHDMIC_p B2BHDMIC_n B2BXEAR_p B2BXEAR_n B2BHFMUTE B2BHDMUTE F I L T E R B2...

Page 195: ... Low 0 0 5V high 1 6 1 8V HF Amplifier and HF MIC will be always on when always low or both do not work when always high B2BHDMUTE Control Signal to Mute the HD Amplifier Low 0 0 5V high 1 6 1 8V HD Amplifier will be always on when always low or does not work when always high Powersupplies VMIC Powersupply for HF Micro phone 5V 5 HF MIC Phantom Voltage will not work VBIAS will be of VEBPWR Powersu...

Page 196: ...SR filtering and a Bias voltage is applied to the microphone In the next stage the signal is multiplied by the amplifier N200 To set Bias level at the positive input of this amplifier the voltage 2Vbias is used HDEAR_P HDEAR_N Symmetric Audio Signal gen erated by Headset Speaker Amplifier No Audio Signal to Head set Speaker HFSPKR Single ended Audio Signal generated by handsfree Speaker Amplifier ...

Page 197: ...he single sided signal is transferred to symmetric output which is used by the phone engine Handsfree Speaker HFSKR Figure 21 Handsfree Speaker Amplifier Realization The symmetric signal comes from the prefilter and reaches the symmetric power ampli fier With the HFMute signal coming from the HF Mute Level Shifter the amplifier can be switched on HSMUTE 1 5 V or off HSMUTE 3 5V VBIAS Regulator Fig...

Page 198: ...hich is used by the HF Power amplifier HFSKR Headset Microphone HDMIC The microphone signal of the HD Microphone is directly linked from the connector and filters to the B2BHDMIC lines The Filters can be seen in the connector block Headset Speaker Amplifier HDSKR The headset speaker amplifier is realized by using N202 Boomer amplifier that is supplied by VEBPWR The Symmetric output of the phone en...

Page 199: ...deactivate the HD Power amplifier is converted here from 1 8V logic level of the engine to 4 2V level used by the power amplifier This logic inverts the signal of the control output Filter This part filters the audio signals from EB and mainly cares to close up the symmetric B2BXEAR lines when JB is standalone without phone engine Figure 26 B2BXEAR Filter Level shifter Description Block Diagram of...

Page 200: ...hen B2BCRM signal is low V102 Pin 5 is low Now VEBPWR reaches over R116 to V123 pin 1 and V123 will be open That means that CRMx will be held to Vcar high by the external resistor B2BCRM high When B2BCRM signal is high 1 8V V102 pin 6 will be drawn by R116 to VEBPWR because pin 2 is set to ground Now Base of V123 is connected to VEBPWR via R116 so it will be conducting CRMX will be drawn to ground...

Page 201: ...formation Company Confidential TFE 4 RV 1 Issue 2 0 Mar 2005 Copyright 2005 Nokia Corporation Page 8a 29 Company Confidential Antenna Line Figure 29 Realization of the Antenna line Connectors B2B connectors Figure 30 B2B Power Connectors ...

Page 202: ...TFE 4 RV 1 Company Confidential TF5 Technical Information Nokia Customer Care Page 8a 30 Copyright 2005 Nokia Corporation Issue 2 0 Mar 2005 Company Confidential Figure 31 B2B System Connector ...

Page 203: ...Technical Information Company Confidential TFE 4 RV 1 Issue 2 0 Mar 2005 Copyright 2005 Nokia Corporation Page 8a 31 Company Confidential External Connectors Figure 32 Input Device ID connector Figure 33 Display Unit connector ...

Page 204: ...TFE 4 RV 1 Company Confidential TF5 Technical Information Nokia Customer Care Page 8a 32 Copyright 2005 Nokia Corporation Issue 2 0 Mar 2005 Company Confidential Figure 34 Vcar Connector ...

Page 205: ...Customer Care Solutions Nokia 610 616 CarKit Phone TFE 4 RV 1 Issue 2 0 Mar 2005 Copyright 2005 Nokia Corporation Page 8b 1 Company Confidential 8b TF4 Technical Information Engine Board ...

Page 206: ...lash programming 16 BT HW interface 17 SIM 19 Slow AD Concept 22 Memory description 23 Read cycle 23 Write cycle 24 Power saving signals 25 Memory block 27 Block locking 27 Read While Write RWW 28 Burst mode 28 Absolute maximum ratings AMD 64 Mbit 29 Absolute maximum ratings Intel 64 Mbit 29 Flash programming 29 Flash concept on TF 4 30 MBUS 31 FBUS 31 MCU Boot 31 Flash identifiers 32 Audio 32 B2B...

Page 207: ...ver 52 EGSM EGSM900 Transmitter 54 General instructions for EGSM TX troubleshooting 54 TX path of the transmitted EGSM900 signal 55 EGSM900 TX path of Mjoelner RF ASIC 56 Fault finding chart for EGSM900 transmitter 57 GSM1800 DCS PCN Transmitter 58 General instructions for GSM1800 TX troubleshooting 58 Fault finding chart for GSM1800 transmitter 59 TF 4 Synthesizer 60 General instructions for Synt...

Page 208: ...ivider 36 Figure 22 RF key components placement 40 Figure 23 RF supply points inside Mjoelner can 41 Figure 24 RF supply points inside and can 41 Figure 25 RX measurement points at antenna switch module 42 Figure 26 RX measurement points at RX SAW filters and Mjoelner RF ASIC 42 Figure 27 RX measurement points inside BB can RXIINN RXQINN 43 Figure 28 TX measurement points inside PA can 43 Figure 2...

Page 209: ... having some product specific blocks of it s own It is a copy of the NPL 1 product engine The main difference is the B2B Connectors and the missing UI Components Abbreviations BACK_UP UEM state where UEM has backup voltage BSI Battery Size Indicator NO_SUPPLY UEM state where UEM has no supply what so ever PWR_OFF UEM state where phone is off PWRONX Signal from power on key 1 key pressed RESET UEM ...

Page 210: ...2 78 V and the baseband module with 2 78 V and 1 80 V The UEM is furthermore supplying the baseband SIM interface with a programmable voltage of either 1 8 V or 3 0 V and the core of the UPP is supplied with a programmable voltage of 1 0 V 1 3 V 1 5 V or 1 8 V The UEM contains a series of PWM sourced drivers The individual PWM signals are gen erated internally within the digital part of the UEM an...

Page 211: ...d in the UPP UEM The UEM is one of the two Asics in the baseband module UEM Startup Powerdown Sequence The functional behavior of the UEM can be divided into 7 different states Since the UEM controls the regulated power distribution of the phone each of these states affects the general functionality of the phone No supply Backup Power off Reset Power on Sleep Protection Because the Junction Board ...

Page 212: ...poration Issue 2 0 Mar 2005 Company Confidential Figure 2 State Diagram of the UEM The following text explains the status change reasons marked with Nr 1 19 within the state diagram The symbol Ê means that the voltage rises and Ì that the voltage drops Means the result of the conditions set on the left most side ...

Page 213: ...SLEEP 12 SLEEPX 1 Go to PWR_ON 13 VBAT Ì VCOFF and VBAT VMSTR Go to PWR_OFF 14 No change 15 VBAT VMSTR Stay in PWR_OFF 16 PWRONX Ê detection during DELAY2 Go to PWR_OFF 17 Watchdog elapses approx 100 µs Go to PWR_OFF 18 Thermal shutdown Go to PWR_OFF 19 PwrKeyWatchdog 4 sec elapses Go to PWR_OFF Description of the UEM States The different states of the UEM are explained further below No supply In ...

Page 214: ...el VCOFF 3 1 V before the watchdog elapses the UEM will enter PWR_OFF mode Otherwise after a 200 ms delay the regula tor VFLASH1 will be enabled and after a additional delay of 500 µs the regulators VANA VIO VCORE and VR3 will be enabled All other regulators i e VFLASH2 VSIM VR1 VR2 and VR4 VR7 are software controlled and disabled by default After an additional delay of 20 ms the UEM enters PWR_ON...

Page 215: ...de In this mode TFE 4 RV 1 is not operating This mode is characterized by very low power consumption less than 1mA This state will be reached when TFE 4 RV 1 is connected to the car battery the first time Active Mode In the active mode the engine power supply is on and the poweronx line is toggled by the poweronx generator Here the phone is generally full active from Power supply point of view Aft...

Page 216: ... the car battery is out of the normal operating range Like in the standby mode all main power supplies are switched off only powe rsupply for wakeup logic is active UEM Power supplies Within TF4 the Baseband module is powered via the B2B power connectors which are located in the area of the battery contacts of the phone engine The voltage VBAT is reg ulated by individual regulators located within ...

Page 217: ...e VFLASH1 regulator VIO supplies the UPP FLASH and LCD VFLASH1 supplies LCD IRDA and the Bluetooth module VANA is supplying analogue parts internally in the UEM as well as the baseband audio circuitry and pull up resistors on the input of the UEM slow AD converters The regulators VR1A VR1B VR2 VR7 and IPA1 IPA4 are all controlled by the DSP via the DBus VR3 VR7 are controlled by the UEM as well an...

Page 218: ...s solely 6 Condition in sleep mode depends on DSP writings to UEM register Table 1 UEM regulator outputs and state in sleep Regulator Target Output Voltage V Output Current mA UEMSLX 0 4 Min Typ Max Min Max VR1A VR1B RF 4 6 4 75 4 9 0 10 Off VR26 RF 2 70 2 78 2 86 0 1 100 Off or Low Iq VR3 RF 2 70 2 78 2 86 0 1 20 Off VR42 RF 2 70 2 78 2 86 0 1 50 0 1 Off VR5 VR62 RF 2 70 2 78 2 86 0 1 50 0 1 Off ...

Page 219: ...c The Body is connected to Brain via RHEA bus The Body and Brain is shown below Figure 5 UPP architecture The DSP inside the Brain is a Lead3 16 bit DSP core from TI Texas Interments with a DMA controller wait state generator and a program fetch of 32 bits Furthermore the DSP core has an instruction length flexibility of 8 to 48 bits The maximum frequency for the DSP core is 145MHz for the Triton ...

Page 220: ... communicate via a radio link with other Bluetooth units e g head sets carkits or printers or to use a linked phone via SAP link as remote SIM card The Bluetooth module is itself made as a multilayer PWB covering all the needed Asics and discrete components with a shielding frame and lid The module is soldered onto the phone PWB in the same way as other SMD components BT102 Flash programming The B...

Page 221: ...description Signal name MCM pin From To Para meter Min Typ Max Unit Notes RESET RESETX 44 UEM PURX MCM Logic 1 1 40 1 80 V BB reset Logic 0 0 0 20 V Clock input SYSCLCK 50 RF MCM Signal amplitude 0 30 0 80 Vpp System clock input Frequency 26 MHz EN26MHZ 18 UEM Vio MCM Voltage 1 40 1 80 V Defines system clock 1 26 MHz HELGE GPP7 FBUS RX GPP6 FBUS TX GPP0 LPRFSync GPP1 LPRFIntReq UPP UEM VAPPL VIO L...

Page 222: ...5 6 7 8 9 10 11 16 17 13 14 15 19 24 29 33 39 43 47 51 56 Voltage 0 V Ground reference VCC 52 53 54 Vbatt MCM Voltage 2 95 5 20 V Main power supply input VREG 6 UEM Vflash1 MCM Voltage 2 70 2 86 V Regulated power supply input VDD 45 MCM MCM VPP Voltage 1 80 V Supply for VPP VPP 41 MCM VDD MCM Voltage 1 80 V Programming voltage supply VAPPL 32 UEM Vio MCM Voltage 1 80 V Supply for application IF RF...

Page 223: ...ce can be programmed to support 3V and 1 8V SIM cards 5V cards are not supported A register in the UEM selects the SIM supply voltage It is only allowed to change the SIM supply voltage when the SIM IF is powered down There are two reasons to disable SIM access SIMCardDet for SIM switch and BSI If the BSI goes low the power down sequence is automatically initiated by UEM The Battery Type contact s...

Page 224: ...Interface Pin Name Parameter Min Typ Max Unit Notes 1 SIMCLK Frequency Trise Tfall 1 05 3 25 3 36 26 MHz ns SIM clock 2 SIMRST Voh Vol 0 9 VSIM 0 VSIM 0 15 VSIM V SIM reset 3 VSIM 3V SIM Card 2 8 3 0 3 2 25 V mA Supply voltage Icc 4MHz 1 8V SIM Card 1 6 1 8 2 0 25 V mA Supply voltage Icc 4MHz 4 GND GND 0 0 V Ground 6 DATA Voh Vol Vih Vil 0 9 VSIM 0 0 7 VSIM 0 VSIM 0 15 VSIM VSIM 0 15 VSIM V SIM da...

Page 225: ...rotection mechanism used to protect the Simcard when the car battery is out of range The 47K pulldown resistor on BSI will be only activated when The car battery is in the right range If not the BSI input of the UEM is driven against Vflash1 by R202 on the engineboard In this case the SIM card is disabled imme Vflash1 R202 100k Powermonitor Powerok 47k Vcar DU Connector Car Connector BSI SIM Filte...

Page 226: ...ply which is applied via the power b2b connectors Btemp there is a fixed resistor 47k mounted on TF 5 junction board This in combination with the 100kR pull up resistor will result in a BTEMP reading of typically 25 C 3 C BSI this input is used to monitor if the car battery voltage is in right level or to start the TFE 4 RV 1 in local mode There are three ranges BSI input can have BSI Resistor Ran...

Page 227: ...ignal PS which is used to reduce the switching on the external bus between the memory and the UPP In case of writing to the flash the UPP provides the information on the PS signal and in case data is read from the flash the memory provides the status of the PS signal The PS signal is used to indicate if data should be inverted at the receiver end If PS 1 the data shall be inverted at the receiver ...

Page 228: ...er This allows the receiving device to invert the data before it is read into a register The valid PS signal needs to be avail able in advance before the actual read operation takes place Figure 10 Basic reading Random access Write cycle The write cycle is initiated by first applying the address to the multiplexed address data bus and to the address lines Axx A16 Axx is the MSB address for that me...

Page 229: ...nsmitted on the external bus causes a minimum amount of transitions This can be achieved by comparing the previously data on the bus with the data to be transmitted and if inverting the data to be transmitted causes less transitions to be performed on the external bus the data is inverted before it is output on the data bus To inform that the data is inverted a control signal is used to inform the...

Page 230: ... data As only one device at a time can present data on the address data bus this signal is shared and only one additional control signal PS is needed for the address data bus although the data bus may be connected to several devices The below figure shows how this PS signal actually works Figure 12 Truth Table for PS 0 The data is compared by using an XOR function The result can be seen above In F...

Page 231: ...ors The total sector Architecture is eight 8 Kword sectors and one hundred twenty six 32 Kword sectors Block locking To prevent accidental writings to some of the sectors in the flash block locking has to be used This can depending on the vendor bee implemented by using different methods AMD and Intel are the to only vendors that Triton is going to use for the flash purpose AMD and Intel will impl...

Page 232: ...same hardware lock as Intel The signal or pin is called WP write protect The blocks are locked if WP is set to low If the WP signal is set high then the SW can control the locking of the blocks Finally if the VPP pin is set to low all blocks are locked Read While Write RWW The device is capable of reading data from one Bank of the memory while programming or erasing in the other Bank of the memory...

Page 233: ... 5 V VPP and RESET 0 5 V to 12 5 Volt Minimum DC input voltage on pins VPP and RESET is 0 5 V Output Short Circuit Current 100 mA No more than one output may be shorted to ground at a time Duration of the short circuit should not be greater than one second Voltage with Respect to Ground All pins except VPP and RESET 0 5 V to Vcc 0 5 Volt Minimum DC voltage on input or I O pins is 0 5 V Table 5 Abs...

Page 234: ...If the signal is high the MCU starts loading software from the flash The VPP is not directed outside to connectors so this option only can be used with MJ 1 when the production testpattern of TF 4 is accessible Flash concept on TF 4 Like all DCT 4 products the TF4 Engine PWB thee MCU only waits a specified time In order to avoid accidental entry to the flash programming mode to get input data from...

Page 235: ...be changed by the SW algorithm inside the box but the maximum speed is 6 5 Mbit s FBUS FBUS is an asynchronous data bus having separate TX and RX signals Default bit rate of the bus is 115 2 Kbit s FBUS is mainly used for controlling the phone in the production and for interface to PC via DLR 3 or DAU 9P Secondly it can be used for flashing pur pose after the production phase MCU Boot When the MCU...

Page 236: ...d This word contains information about flash sectors available for EEPROM emulation If no RWW capability is indicated this field then contains information of the serial EEPROM that is used in the system Third Word This word contains similar information as the first word but for the second flash if such is used Fourth Word This word contains information about the sector configuration of the second ...

Page 237: ...n Page 8b 33 Company Confidential Figure 15 Block Diagram for TFE 1 RV 1 Audio Solution Figure 16 TFE 1 RV 1 specific realization of the Engine Audio filters UPP DSP UEM CODEC XEAR MIC XMIC UPP MC HFMIC HDSPKR HFSPKR B2B System C HFMUTE HDMUTE Engine Audio Filter TF4 Phone Engine TF5 Junction Board To UEM To B2B System connector ...

Page 238: ...S232 1 B2B Power RS232 2 RS 232 Filter Vback2V7 Vback5V Poweronx Flashbus Voltage Devider Poweronx Filter Flashbus Filter Engine Audio Filter Control IO Filter HF HDAudi Control Lines RS232 VBAT Note RS232 facility is only utilised in the N810 TF 4 Car conne ctor HS ID conne ctor 4 2V DC DC 1 HF MIC HF Spkr B2B System Connector TF 5R VCAR VIDD CRM IGNS VBAT B2BPoweroffx Output 1 8V B2BIgnition Inp...

Page 239: ...ia Customer Care TF4 Technical Information Company Confidential TFE 4 RV 1 Issue 2 0 Mar 2005 Copyright 2005 Nokia Corporation Page 8b 35 Company Confidential HW Realization Figure 18 B2B System Connector ...

Page 240: ...8b 36 Copyright 2005 Nokia Corporation Issue 2 0 Mar 2005 Company Confidential Figure 19 Realization of Control IO Filter Figure 20 Realization of Flash Filter Figure 21 VBACK Voltage divider To B2B System connector To UPP To B2B System connector To UPP To B2B System Connector To UEM ...

Page 241: ... and SimIODa signals between UPP and UEM This test requires also that SimClk signal state can be switched See also st_sim_clk_loop_test If everything is OK the result is ST_OK If there is no connection the result is ST_NO_SIGNAL ST_SLEEP_X_LOOP_TEST This function tests the connection of SleepX and SleepClk signals between UPP and UEM UEM_V2 or later required If everything is OK the result is ST_OK...

Page 242: ...checksums are same the result is ST_OK If checksums are not same the result is ST_FAIL ST_UEM_CBUS_IF_TEST This function tests that the connection to UEM via CBUS is working First the value is written to UEM register and then it is read back Then the written and read values are compared together If the values are same the result is ST_OK If the values are not same the result is ST_FAIL So basicall...

Page 243: ...done with a an oscilloscope together with an 10 1 probe Always make sure that the measurement set up is calibrated when measuring RF param eters at the RF connector Remember to include the correct losses in the module repair jig and the connecting cable when realigning the phone Most RF semiconductors are static discharge sensitive ESD protection must be taken into account during repair ground str...

Page 244: ... used for the high band RF Component placement Figure 22 RF key components placement Reference number Name N601 Mjoelner RF ASIC B601 26 MHz Xtal Z602 GSM1800 RX SAW Z604 EGSM RX SAW filter Z701 EGSM TX SAW filter T701 GSM1800 GSM1900 TX Balun V802 EGSM Pre amplifier G701 3 7 GHz VCO T702 VCO Balun X602 RF Board to Board Connector L801 Directional Coupler V801 Detector Diode N801 Power Amplifier ...

Page 245: ...n Page 8b 41 Company Confidential RF Measurement points RF Supply points Figure 23 RF Supply points inside Mjoelner can Figure 24 RF Supply points inside and can VR6 C620 VREF1 R612 VR4 C871 VIO R630 VR5 C623 VR7 C610 VR1A R623 VR2 C627 VR3 C605 VREF1 C288 VR7 C299 VR4 C296 VR6 C298 VR2 C294 VR5 C297 VR3 C295 VIO C218 VR1A C292 ...

Page 246: ...F shielding frame Therefore VR7 shall be measured inside base band can Measurement points in the receiver Measurement points are shown in the pictures below Figure 25 RX measurement points at antenna switch module Figure 26 RX measurement points at RX SAW filters and Mjoelner RF ASIC There are no specific test points to measure RX I Q signals If necessary RXIINN and RXQINN signals can be measured ...

Page 247: ...Confidential Figure 27 RX measurement points inside BB can RXIINN RXQINN Measurement points in the transmitter Figure 28 TX measurement points inside the PA can Figure 29 TX measurements points inside the Mjölner can RXIINN N601 RXQINN N601 CONT1 VANTM CONT2 VANTH ANT Pout DCS Pout EGSM CONT3 VANTL VBD TXIOUTP TXIOUTM TXQOUTP TXQOUTM TX_900 VTXB_900 ...

Page 248: ...RF frequency and DC All up and down conversion takes place in the RF ASIC named Mjoelner N601 The Mjoelner RF ASIC also contains the PLL and LNAs for all used bands A DC control section is responsible to power and or control EGSM TX buffer detector and antenna switch The Mjoelner RF ASIC is controlled via a serial bus It contains an integrated VCXO which uses an external 26 MHz Xtal No analogue AF...

Page 249: ...ential Figure 31 RF frequency plan On next page the RF block diagram is shown Voltage supplies are marked with dotted lines EGSM 925 960 MHz DCS 1805 1880 MHz PCS 1930 1990 MHz f f f 4 f 4 f f Mjoelner f 2 f 2 PLL 3420 3980 MHz I signal Q signal RX I signal Q signal TX PCS 1850 1910 MHz DCS 1710 1785 MHz EGSM 880 915 MHz XTal 1 1 1 2 LPRFCLK RFCLK 26 MHz ...

Page 250: ...Ref filter 3 RFBUSX RFBUSDA RFBUSCLK Synth supply filter Ref clk set Rx supply filter VR6 VR5 VR3 VR4 RFCONV_0 9 VR2 VIO VCOSENSE VTXBH VTXBL VR2 VTXLOH VIO SELADDR GENIO6 VCXO supply filter VR7 LPR CLK buffer VCO supply filter DET SAW SAW PA Dir Coupler Ant Switch VBATTRF PCN PCS EGSM PW loop filter SAW VTX RX900 Buffer Balun SAW RX PCS TX EGSM RX TX RX PCN 3 PA_IDENT RX1800 RX1900 VR1A 5V 64 65 ...

Page 251: ...minal outputs of UEM Currents are typical values Figure 33 RF Power distribution diagram VR1A 4 75 V 3 2 charge pump VDDCP 0 45 mA 85 mA Tx modulator VDDTX 2 78 V 3 4 4 mA 2 78 V 3 VCXO VDDXO BB buffer VDDBBB BT buffer 14 mA Tx900 28 Rx 2 78 V 3 VR4 VR3 VR2 41 mA PLL prescaler VDDPRE 2 78 V 3 VR5 PLL counters VDDPLL dividers LO buffers VDDLO 11 mA Rx front end VDDRXF 2 78 V 3 VR6 Rx BB section VDD...

Page 252: ...Start Phoenix Service Software Open the FBUS connection Select File Scan Product Ctrl R Wait until phone information shows in the lower right corner of the screen Set operating mode to local mode Step 2 Execute the measurement Select Maintenance Testing RF Controls Wait until the RF Controls window pops up Select Band GSM 900 or GMS1800 Active unit RX Operation mode Burst RX TX Channel 37 or 700 o...

Page 253: ...sing SNR Measurement Step 1 Setting up Phone and Phoenix Start Phoenix Service Software Open the FBUS connection Select File Scan Product Ctrl R Wait until phone information shows in the lower right corner of the screen Set operating mode to local mode Activate RF Controls Select Maintenance Testing RF Controls Wait until the RF Controls window pops up Select Band GSM 900 or GMS1800 Active unit RX...

Page 254: ... using a good sample The levels that are given here are measured using a resistive probe 50Ohm semi rigid cable Step 1 Setting up Phone and Phoenix Start Phoenix Service Software Open the FBUS connection Select File Scan Product Ctrl R Wait until phone information shows in the lower right corner of the screen Set operating mode to local mode Step 2 Activate RF Controls Select Maintenance Testing R...

Page 255: ...nix Start Phoenix Service Software Open the FBUS connection Select File Scan Product Ctrl R Wait until phone information shows in the lower right corner of the screen Set operating mode to local mode Step 2 Activate RF Controls Select Maintenance Testing RF Controls Wait until the RF Controls window pops up Select Band GSM 900 or GMS1800 Active unit RX Operation mode Continuous RX TX Channel 37 or...

Page 256: ...al paths of the receiver are shown in following block diagram Note that the pic RX Fault finding T Apply 80dBm signal from Generator to Antenna Connector phone local burst mode Rx chain functional RX calibration Yes No EGSM PCS PCN RSSI reading 80dBm all bands Yes No Calibrtion witin limits Yes No EGSM PCS PCN SNR measurement all bands o k Apply 92dBm signal from Generator to Antenna Connector pho...

Page 257: ...atching circuit LC type to the corre sponding LNA input of Mjoelner RF ASIC N601 The SAW filters provide out of band blocking immunity the integrated LNAs provide the front end gains Each of the SAW fil ters has a single ended input and a balanced output which provides a balanced RX signal to the corresponding input of the Mjoelner RF ASIC The SAW filters have maximum insertion losses of 3 5dB at ...

Page 258: ...fiers DCN2 The differential base band outputs are internally DC coupled and can be connected directly to the ADC inputs of the RF converter chip The common mode level is set equal to the VBEXT reference voltage EGSM EGSM900 Transmitter General instructions for EGSM TX troubleshooting Apply a RF cable to the RF connector and connected to the measurement equipment GSM Test equipment Powermeter Spect...

Page 259: ...document for troubleshooting TX path of the transmitted EGSM900 signal The components can be grouped into blocks and drawn as shown below Note that the picture shows both EGSM900 transmitter lower and GSM1800 transmitter upper OUTHP OUTHM OUTLP OUTLM DET VB_DET VANTL VANTM VANTH TXC TXP VTXLOL TXIP TXIM TXQP TXQM 2 2 PLFB1 PLFB2 VPCH VPCL 2 VTX TXC TXP VDDTX Supply filter VR2 VTXBH VTXBL VTXLOH DE...

Page 260: ...EGSM TX SAW filter Bal anced to single ended a 3 dB pad and the 900 MHz buffer to the PA EGSM input EGSM900 TX path of the Power Amplifier PA The PA EGSM900 part has a maximum output power of app 35 dBm The EGSM900 out put is controlled by the power control loop From the EGSM900 output of the PA the RF signal is fed through the directional coupler one of the power control loop components to the an...

Page 261: ...OUTN 67kHz Vac 0 4 Vpp Vdc 1 1 V Base Band C716 TXQOUTP 67kHz Vac 0 4 Vpp Vdc 1 1 V C716 TXQOUTN 67kHz Vac 0 4 Vpp Vdc 1 1 V Yes n Oscilloscope R823 VTXB_900 Vdc 2 78 Volt No Check Mjoelner Serial Interface Mjoelner C702 CONT1 Vdc 0 Volt C701 CONT2 Vdc 0 Volt C703 CONT3 Vdc 2 78 Volt C803 VBD Vdc 2 78 Volt Yes n Spectrum analyzer No Check Z701 out R806 in TX_900 P 3 dBm 897 4 MHz EGSM TX SAW Filte...

Page 262: ...art Phoenix Service Software Open the FBUS connection Select File Scan Product Ctrl R Wait until phone information shows in the lower right corner of the screen Set operating mode to local mode Activate RF Controls Select Maintenance Testing RF Controls Wait until the RF Controls window pops up Select Band GSM1800 Active unit TX Operation mode Burst RX TX Channel 700 TX PA Mode Free TX Power Level...

Page 263: ...7kHz Vac 0 4 Vpp Vdc 1 1 V Base Band C716 TXQOUTP 67kHz Vac 0 4 Vpp Vdc 1 1 V C716 TXQOUTN 67kHz Vac 0 4 Vpp Vdc 1 1 V Yes A Oscilloscope C702 CONT1 Vdc 2 78 Volt No Check Mjoelner Serial Interface Mjoelner C701 CONT2 Vdc 0 Volt C703 CONT3 Vdc 0 Volt C803 VBD Vdc 2 78 Volt Yes A Spectrum analyzer No Check R819 in TX_1800 P 3 dBm 1747 8 MHz DCS Balun T701 Yes A Mjoelner Use Phoenix to select Synthe...

Page 264: ...rmation shows in the lower right corner of the screen Set operating mode to local mode Activate RF Controls Select Maintenance Testing RF Controls Wait until the RF Controls window pops up Select Band GSM 900 or GMS1800 Active unit RX Operation mode Continuous RX TX Channel 37 or 700 The setup should now look like this Step 2 Doing the Measurement Since VCO chamber is completely shielded it is not...

Page 265: ... of the VCO is controlled by DC voltage Vc the output of the PLL loop filter Range of Vc when PLL is operating is 0 7V 3 8V Typical tuning sensitivity of the VCO is 240MHz V Even if PLL is not working Vc out of range there should be a frequency at the output of the VCO between 3 and 4 GHz if the VCO itself is ok Fault finding chart for PLL Synthesizer Setup with Band GSM 900 Mode RX Continuous Cha...

Page 266: ...DDLO VDDPLL VDDXO V R E F 1 VDDDL VDDDIG VDDBBB VBB 1 8V 2 7k Vcp supply filter S E N S E RESETX INPLO INMLO PA vendor indication Rpa Ref filter 3 RFBUSX RFBUSDA RFBUSCLK Synth supply filter Ref clk set VR5 VR3 RFCONV_0 9 VIO V C O S E N S E VR2 VIO SELADDR GENIO6 VCXO supply filter VR7 LPR CLK buffer VCO supply filter VR1A 5V 64 65 NDIV ADIV ϕ Charge Pump RDIV 1 2 1 4 1 2 1 4 1 2 Buffer LOCNT REF...

Page 267: ...chnical Information Company Confidential TFE 4 RV 1 Issue 2 0 Mar 2005 Copyright 2005 Nokia Corporation Page 8b 63 Company Confidential PLL Powersupply Loopfilter VCO and VCO power supply 26MHz Bluetooth buffer VR3 supply filter ...

Page 268: ...6 89 907 8 952 8 3631 2 3811 2 1002 885 6 930 6 3542 4 3722 4 28 895 6 940 6 3582 4 3762 4 90 908 0 953 0 3632 0 3812 0 1003 885 8 930 8 3543 2 3723 2 29 895 8 940 8 3583 2 3763 2 91 908 2 953 2 3632 8 3812 8 1004 886 0 931 0 3544 0 3724 0 30 896 0 941 0 3584 0 3764 0 92 908 4 953 4 3633 6 3813 6 1005 886 2 931 2 3544 8 3724 8 31 896 2 941 2 3584 8 3764 8 93 908 6 953 6 3634 4 3814 4 1006 886 4 93...

Page 269: ...740 8 557 1719 2 1814 2 3438 4 3628 4 651 1738 0 1833 0 3476 0 3666 0 745 1756 8 1851 8 3513 6 3703 6 839 1775 6 1870 6 3551 2 3741 2 558 1719 4 1814 4 3438 8 3628 8 652 1738 2 1833 2 3476 4 3666 4 746 1757 0 1852 0 3514 0 3704 0 840 1775 8 1870 8 3551 6 3741 6 559 1719 6 1814 6 3449 2 3629 2 653 1738 4 1833 4 3476 8 3666 8 747 1757 2 1852 2 3514 4 3704 4 841 1776 0 1871 0 3552 0 3742 0 560 1719 8...

Page 270: ...FE 4 RV 1 Company Confidential TF4 Technical Information Nokia Customer Care Page 8b 66 Copyright 2005 Nokia Corporation Issue 2 0 Mar 2005 Company Confidential This page has been deliberately left blank ...

Page 271: ...R FOR TF4_05 AND TF5_06 Table of Contents Page No Schematics Table of Contents 9 1 DCT4 common Baseband 9 2 System connector 9 3 UEME SIM 9 4 UPP Combo memory 9 5 Bluetooth Power connectors 9 6 RF part 9 7 Signal overview 9 8 Component finder TF4_05 9 9 Car Radio mute Display Handset 9 10 Power Microphone 9 11 Power 9 12 RS232 connection 9 13 Component finder TF5_06 9 14 ...

Page 272: ...2 0 KEYB 10 0 LCDUI 2 0 HEADINT IACCDIF 5 0 PWRONX RFAUX 1 0 SIMIF 3 0 SLOWAD 6 0 XEAR 3 0 XMIC 2 0 SYS_CONN ACCDIF 2 0 CHARGER 4 0 GENIO 52 0 Customer Care Service Support Readiness Competence Transfer Team Copyright 2005 NOKIA Only for training and service purposes Page 2 14 Version 2 0 DCT 4 common baseband Page 6 Page 3 Page 3 Page 4 Page 5 Page 4 RFICCNTRL_O 2 0 SLOWAD 6 0 GENIO_O 52 0 LPRFCL...

Page 273: ... GND 14V 50V R103 2 47R GND 220k R102 0 GND C109 27p GND R104 C102 27p C106 27p 47R R110 2 2 47R 2 47R R104 1 R110 47R 47R RSA6 1EN V101 R101 27p C107 C119 V103 RB521S 30TE61 VBACK 27p 1 R107 2 47R BTEMP GENIO 52 0 BSI GND ACCDIF 2 0 SLOWAD 6 0 PWRONX HEADINT MIC2N HANDSETMICN MIC2P GND HANDSETMICP 1k0 R167 C167 1n0 C163 27p 2x33n C166 GND GND R167 1k0 5 1k0 R152 C165 100n 27p C150 27p C150 100n C...

Page 274: ...DACONVTX F11 TXIOUTN D14 D2 KEYB2 D3 BTEMP D4 PATEMP D5 TESTMODE MBUSRX D6 D9 SLEEPCLK E1 CALLED1 TXIOUTP MBUSTX C6 FBUSRXI C7 C8 CBUSENX VSS C9 D1 KEYB1 D10 DBUSCLK D11 AUXD RXQINP D12 AFCOUT D13 RXID C11 VSACONVRX C12 C13 RXIINP RXQINN C14 BSI C2 C3 VSIM VDD28 C4 C5 SIMIOCTRL B4 SMPSCLK B5 SIMIODAI EARDATA B6 CBUSDA B7 B8 IRTX IRRX B9 C1 LS PURX C10 B1 VIO B10 DBUSENX SLEEPX B11 B12 TXQD B13 VDA...

Page 275: ...DDSP2 C1 P03 C10 GENIO20 C11 C12 GENIO21 GENIO22 C13 GENIO30 C2 C3 JTMS GENIO3 GENIO19 B13 EMU0 B2 B3 JTDO B4 GENTEST0 GENTEST1 B5 B6 LCDCAMTXDA B7 P15 P11 GENIO27 VDDIO3 A6 A7 GENIO4 P10 A8 A9 VDDPDRAM2 B1 GENIO26 B10 P02 GENIO0 B11 B12 A1 P01 A10 A11 TESTMODE A12 GENIO1 GENIO2 A13 A2 JTRST JTDI A3 VDDDSP1 A4 A5 15 J420 UPP8M_V1 1_UBGA144 EMU1 3 4 5 5 J415 17 14 4 3 1 0 1 2 J413 10 J409 VIO J412 ...

Page 276: ...BUSEnX USARTTx USARTRx CBUSClk GND GND J143 J135 C149 1u0 VIO GND J138 J144 J139 VFLASH1 J140 J145 L133 600R 100MHz 600R 100MHz L132 2 1 0 20 19 22 21 VBAT J137 J141 GND 0R R132 56 6 VREG GND 7 GND 8 GND 9 3 2 1 VBBEN 49 GND 5 SYSCLK 50 GND 51 52 VCC VCC 53 VCC 54 NC 55 GND 40 VPP 41 42 WRX GND 43 RESETX 44 VDD 45 VCCXTAL 46 GND 47 48 SLEEPX 33 CENX 34 35 GPP11 GPP10 36 GPP1 37 GPP0 38 GND 39 GND ...

Page 277: ...1 15p VIO C705 C624 27p C709 180p R601 1k5 R603 15k L703 33nH L702 33nH L608 33nH C633 27p R610 10R VR6 V601 BC848W 15nH L711 C734 27p J701 L607 8n2H R720 82R L712 3n9H R707 15k VR3 27p C635 VR2 15p C701 L604 3n9H L708 18nH C716 68p 15nH L706 LDB211G8005C 001 1 2 3 4 5 0p5 C631 T701 15p C722 C733 27p C605 5k6 R713 C622 100n 4k7 R708 R602 VR2 3u3 C607 33k 18nH L707 L701 33nH 120R R725 R629 5R6 1n0 ...

Page 278: ... Page 8 14 Version 2 0 Signal overview 8 DBUSCLK at J413 9 DBUSDA at J414 13 TX I Q at R713 2 32kHz SLEEPCLK at J404 10 FLASHCLK at J419 11 TXP at J701 12 TXC at J702 1 32kHz at C210 5 CBUSCLK at J406 6 CBUSDATA at J407 7 CBUSENX at J408 3 26MHz RFCLK at C420 4 SLEEPX at J403 3 12 13 11 10 2 9 8 7 6 5 1 4 VR1A 4 8V VR7 2 8V VR4 2 8V VR6 2 8V VR2 2 8V VBAT 4V VIO 1 8V VANA 2 8V VSIM 3V VFLASH1 2 8V...

Page 279: ... R306 P7 T702 K7 C154 U3 C311 F9 C813 E4 L132 N2 R307 P8 C156 U3 C312 G1 C815 C6 L133 N2 R308 F1 V100 Y4 C159 U3 C313 G9 C816 F3 L150 V3 R309 F8 V101 W6 C163 U2 C390 U5 C818 H5 L168 V2 R310 P8 V102 Y6 C164 T4 C400 P7 C820 G4 L260 Q2 R311 P8 V103 T3 C165 U3 C401 Q5 C821 G5 L261 Q2 R312 G1 V130 J3 C166 U3 C402 R5 C822 H5 L262 R2 R313 G8 V601 L5 C167 V3 C403 Q5 C823 C5 L263 R2 R314 P4 V602 B6 C172 V3...

Page 280: ...D R416 47k PTP423 VWAKE GND 2 20 21 22 23 24 25 26 27 28 3 4 5 6 7 8 9 1 10 11 12 13 14 15 16 17 18 19 X110 PTP422 B2BPOWEROFFX B2BHDMUTEX B2BCRM B2BUIPOWERON B2BMBUS B2BFBUSDR B2BHDMICP B2BBSI B2BPOWERONX B2BIGNS B2BHDMICN B2BHFMICP B2BHFMICN B2BFBUSRD GND B2BXEARP B2BHFMUTEX B2BXEARN GND GND C410 22p 100R R409 22p C405 VWM16V R407 R406 GND C406 10n GND C407 22p VWM16V R407 R405 100R R404 V401 UM...

Page 281: ...R308 10k R312 B2BPOWEROFFX RS232POWEROFFX B2BIGNS SENSE POWEROK IGNS5V SMPSON R328 R325 100k 10k R317 VWAKE C313 100n 100n C311 C310 100n GND C312 100n GND GND 1k0 10k R328 Customer Care Service Support Readiness Competence Transfer Team Copyright 2005 NOKIA Only for training and service purposes Page 11 14 Version 2 0 Power Microphone X104 X110 X110 Page 12 Page 10 Page 10 Page 12 Page 13 Power c...

Page 282: ...MX C139 22p J112 VEBPWR normal mode 4 37V VEBPWR FLASHIMEI HI 5 257V 100n C123 GND 220p C163 10k UMH9N V120 4 5 3 47k R2 R1 L101 33uH 10k PTP108 R136 R135 10k 1n0 C141 R134 0R1 R142 47k GND V121 C147 100n BAS70 07W V122 2 IN 3 CBOOST 4 G FB 6 ON _OFF 7 G 8 AUDIOV10 N101 LM2676S ADJ 1 SW_OUT V401 UM6K1N TN D G S 220k R140 C111 470u_6V3 470u_6V3 VDU C110 C145 10n R111 3k9 100R 47k R139 V120 47k R2 R...

Page 283: ...8 9 R501 RS232 5k6 GND GND RS232 10k R508 3k9 R505 RS232 5k6 GND GND R504 RS232 220p C527 RS232 GND RS232 GND GND GND 220p C531 R502 RS232 3k9 GND C530 220p RS232 C532 1u0 RS232 RS232 GND GND GND GND 600R 100MHz L502 C516 220p RS232 R513 2 RS232 GND R514 2 RS232 2 VWM16V 1 R513 2 VWM16V 2 VWM16V GND GND GND L503 600R 100MHz RS232 R509 10k RS232 V502 UMH9N 10k R1 R2 47k 1 2 6 GND R507 10k GND R512 ...

Page 284: ...N17 C146 O17 C250 I1 N202 F2 R229 I1 V123 K7 C147 O16 C251 I4 N300 R6 R230 I1 V124 K8 C148 F13 C252 I4 N301 K5 R231 I1 V300 Q4 C149 N16 C253 J3 N302 M7 R232 F1 V301 P5 C151 G18 C254 F2 R233 J3 V302 O5 C153 E13 C255 E2 R102 B10 R234 J3 V305 M4 C154 E12 C256 H7 R103 C12 R235 D5 V306 L1 C155 J13 C257 D7 R104 L11 R236 D4 V400 E15 C156 E12 C258 I5 R105 L4 R300 R6 V401 N15 C157 J14 C259 I2 R106 G14 R301...

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