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Service Manual

RM-509; RM-510; RM-511 (Nokia 3710 fold;

Nokia 3711 fold; L3&4)

Mobile Terminal

Part No: (Issue 2)

Nokia Customer Care

COMPANY CONFIDENTIAL

Copyright © 2009 Nokia. All rights reserved.

Summary of Contents for 3710 fold

Page 1: ...Service Manual RM 509 RM 510 RM 511 Nokia 3710 fold Nokia 3711 fold L3 4 Mobile Terminal Part No Issue 2 Nokia Customer Care COMPANY CONFIDENTIAL Copyright 2009 Nokia All rights reserved ...

Page 2: ...511 and RM 509 has been added Section MicroSD card troubleshooting in Chapter 3 BB troubleshooting and Manual Tuning Guide and sections Phone description External microphone and External earpiece in chapter 5 System Module have been updated RM 509 RM 510 RM 511 Amendment Record Sheet Page ii COMPANY CONFIDENTIAL Issue 2 Copyright 2009 Nokia All rights reserved ...

Page 3: ...no circumstances shall Nokia be responsible for any loss of data or income or any special incidental consequential or indirect damages howsoever caused The contents of this document are provided as is Except as required by applicable law no warranties of any kind either express or implied including but not limited to the implied warranties of merchantability and fitness for a particular purpose ar...

Page 4: ...ECTIONS MAKE SURE YOU HAVE SWITCHED OFF ALL EQUIPMENT Cautions Servicing and alignment must be undertaken by qualified personnel only Ensure all work is carried out at an anti static workstation and that an anti static wrist strap is worn Ensure solder wire or foreign matter does not enter the telephone as damage may result Use only approved components as specified in the parts list Ensure all com...

Page 5: ...oved accessories and batteries Do not connect incompatible products CONNECTING TO OTHER DEVICES When connecting to any other device read its user s guide for detailed safety instructions Do not connect incompatible products RM 509 RM 510 RM 511 For your safety Issue 2 COMPANY CONFIDENTIAL Page v Copyright 2009 Nokia All rights reserved ...

Page 6: ...ies and warp or melt certain plastics Do not store the phone in cold areas When it warms up to its normal temperature moisture can form inside which may damage electronic circuit boards Do not drop knock or shake the phone Rough handling can break internal circuit boards Do not use harsh chemicals cleaning solvents or strong detergents to clean the phone Do not paint the phone Paint can clog the m...

Page 7: ...maged by static electricity discharge All ESD sensitive parts must be packed in metallized protective bags during shipping and handling outside any ESD Protected Area EPA Every repair action involving opening the product or handling the product components must be done under ESD protection ESD protected spare part packages MUST NOT be opened closed out of an ESD Protected Area For more information ...

Page 8: ...vailable for the product Do not attempt to discharge the battery by any other means Use the battery only for its intended purpose Never use any charger or battery which is damaged Do not short circuit the battery Accidental short circuiting can occur when a metallic object coin clip or pen causes direct connection of the and terminals of the battery metal strips on the battery for example when you...

Page 9: ...IA MOBILE PHONES Business Group should be notified in writing e mail Please state Title of the Document Issue Number Date of publication Latest Amendment Number if applicable Page s and or Figure s in error Please send to NOKIA CORPORATION Nokia Mobile Phones Business Group Nokia Customer Care PO Box 86 FIN 24101 SALO Finland E mail Service Manuals nokia com RM 509 RM 510 RM 511 Company policy Iss...

Page 10: ...RM 509 RM 510 RM 511 Company policy This page left intentionally blank Page x COMPANY CONFIDENTIAL Issue 2 Copyright 2009 Nokia All rights reserved ...

Page 11: ...ncepts 3 BB Troubleshooting and Manual Tuning Guide 4 RF Troubleshooting 5 System Module 6 Service information differences between RM 511 and RM 509 Glossary RM 509 RM 510 RM 511 Nokia 3710 fold Nokia 3711 fold L3 4 Service Manual Structure Issue 2 COMPANY CONFIDENTIAL Page xi Copyright 2009 Nokia All rights reserved ...

Page 12: ...RM 509 RM 510 RM 511 Nokia 3710 fold Nokia 3711 fold L3 4 Service Manual Structure This page left intentionally blank Page xii COMPANY CONFIDENTIAL Issue 2 Copyright 2009 Nokia All rights reserved ...

Page 13: ...1 General information Nokia Customer Care Issue 2 COMPANY CONFIDENTIAL Page 1 1 Copyright 2009 Nokia All rights reserved ...

Page 14: ...RM 509 RM 510 RM 511 General information This page left intentionally blank Page 1 2 COMPANY CONFIDENTIAL Issue 2 Copyright 2009 Nokia All rights reserved ...

Page 15: ...istics for GSM 850 900 1800 1900 WCDMA 900 1700 2100 2100 and WCDMA 850 1900 2100 phones 1 12 Environmental conditions 1 14 List of Tables Table 1 Audio 1 7 Table 2 Car 1 9 Table 3 Data 1 10 Table 4 Music 1 10 Table 5 Navigation 1 11 Table 6 Power 1 11 List of Figures Figure 1 RM 509 RM 510 product picture 1 5 RM 509 RM 510 RM 511 General information Issue 2 COMPANY CONFIDENTIAL Page 1 3 Copyright...

Page 16: ...RM 509 RM 510 RM 511 General information This page left intentionally blank Page 1 4 COMPANY CONFIDENTIAL Issue 2 Copyright 2009 Nokia All rights reserved ...

Page 17: ...e class A multi slot class 11 4 Rx 3 Tx max sum 5 downlink speed of 177 6 kbit s and uplink speed of 118 4 kbit s The device is an MMS Multimedia Messaging Service enabled multimedia device The MMS implementation follows the OMA MMS standard release 1 2 The device also supports Bluetooth 2 1 standard with the stereo audio profiles The device has a large 2 2 QVGA 320 x 240 pixels TFT main display w...

Page 18: ...y 1 36 128x160 pixels monocrome cover display Imaging and video Integrated 3 2 Megapixel EDOF FULL FOCUS main camera with an integrated LED flash and 4 x digital zoom Secondary camera for video calls Video recording in QVGA 8 fps Video player with 3GPP H 263 playback and streaming recording and MPEG4 playback Music Music Player for WMA MP3 Midi AAC and eAAC Ring tones Video WAV MP3 AAC eAAC and 64...

Page 19: ...eiver RM 509 RM 510 Battery BL 4S 860 mAh Charger AC 8 Micro USB Connectivity Cable CA 101D LTA Brazil only Nokia wired stereo headset WH 101 black headset for Black devices and white headset for Pink and Plum devices MicroSD card in LTA Brazil Europe SEAP User Guide Product and module list Module name Type code Notes System RF module 2TEA UI flex 2TJA Mobile enhancements Table 1 Audio Enhancement...

Page 20: ...ired headsets HS 16 HS 42 HS 44 AD 44 HS 47 WH 100 WH 101 WH 200 WH 202 WH 500 WH 600 WH 700 WH 800 RM 509 RM 510 RM 511 General information Page 1 8 COMPANY CONFIDENTIAL Issue 2 Copyright 2009 Nokia All rights reserved ...

Page 21: ... BH 216 BH 501 BH 504 BH 602 BH 604 BH 606 BH 701 BH 703 BH 803 BH 804 BH 900 BH 902 BH 903 BH 904 BH 905 Wireless loopset LPS 5 Table 2 Car Enhancement Type Auto Navigation Nokia 500 Auto Navigation Car kit CK 7Wi RM 509 RM 510 RM 511 General information Issue 2 COMPANY CONFIDENTIAL Page 1 9 Copyright 2009 Nokia All rights reserved ...

Page 22: ... Type MicroSD card 1 GB MU 22 MicroSD card 2 GB MU 37 MicroSD card 4 GB MU 41 MicroSD card 8 GB MU 43 MicroSD card 16 GB MU 44 MicroUSB connectivity adapter cable CA 101 CA 101D CA 126 Table 4 Music Enhancement Type Mini speakers MD 4 MD 6 MD 8 Wireless music speakers MD 5W MD 7W RM 509 RM 510 RM 511 General information Page 1 10 COMPANY CONFIDENTIAL Issue 2 Copyright 2009 Nokia All rights reserve...

Page 23: ...ter Cable CA 100 CA 100C Charger adapter 3 5mm to 2mm CA 44 Technical specifications General specifications Unit Dimension mm Weight g Volume cc Transceiver with BL 4S 860 mAh Li Ion battery pack 89 x 47 x 15 2 94 with battery 54 Battery endurance Battery Talk time Standby time BL 4S 860 mAh Li ion Up to 4 hours GSM Up to 3 hours WCDMA Up to 300 hours GSM Up to 300 hours WCDMA RM 509 RM 510 RM 511...

Page 24: ... 510 Rx frequency band GSM850 869 894 MHz EGSM900 925 960 MHz GSM1800 1805 1880 MHz GSM1900 1930 1990 MHz WCDMA VIII 900 925 960 MHz WCDMA V 850 869 894 MHz WCDMA IV 1700 2100 2110 2155 MHz WCDMA II 1900 1930 1990 MHz WCDMA I 2100 2110 2170 MHz Tx frequency band GSM850 824 849 MHz EGSM900 880 915 MHz GSM1800 1710 1785 MHz GSM1900 1850 1910 MHz WCDMA VIII 900 880 915 MHz WCDMA V 850 824 849 MHz WCD...

Page 25: ...3 2mW 500mW EDGE900 5 27dBm 3 2mW 500mW EDGE1800 0 26dBm 1 0mW 400mW EDGE1900 0 26dBm 1 0mW 400mW Number of RF channels GSM850 124 GSM900 174 GSM1800 374 GSM1900 299 WCDMA VIII 900 152 WCDMA V 850 108 WCDMA IV 1700 2100 210 WCDMA II 1900 289 WCDMA I 2100 277 Channel spacing 200 kHz Number of Tx power levels GSM850 15 GSM900 15 GSM1800 16 GSM1900 16 WCDMA VIII 900 75 WCDMA V 850 75 WCDMA IV 1700 21...

Page 26: ...s not protected against water Condensed or splashed water might cause malfunction Any submerge of the phone will cause permanent damage Long term high humidity with condensation will cause permanent damage because of corrosion Vibration The module should withstand the following vibrations 5 10 Hz 10dB octave 10 50 Hz 5 58 m2 s3 0 0558 g2 Hz 50 300 Hz 10 dB octave ESD strength Conducted discharge i...

Page 27: ...2 Service Devices and Service Concepts Nokia Customer Care Issue 2 COMPANY CONFIDENTIAL Page 2 1 Copyright 2009 Nokia All rights reserved ...

Page 28: ...RM 509 RM 510 RM 511 Service Devices and Service Concepts This page left intentionally blank Page 2 2 COMPANY CONFIDENTIAL Issue 2 Copyright 2009 Nokia All rights reserved ...

Page 29: ...5 Flash concept with FPS 21 2 16 CU 4 flash concept with FPS 21 2 17 Module jig service concept 2 18 Service concept for RF testing and RF BB tuning 2 19 Bluetooth testing concept with SB 6 2 20 List of Tables Table 7 Attenuation values 2 13 List of Figures Figure 2 POS flash concept 2 15 Figure 3 Basic flash concept with FPS 21 2 16 Figure 4 CU 4 flash concept with FPS 21 2 17 Figure 5 Module jig...

Page 30: ...RM 509 RM 510 RM 511 Service Devices and Service Concepts This page left intentionally blank Page 2 4 COMPANY CONFIDENTIAL Issue 2 Copyright 2009 Nokia All rights reserved ...

Page 31: ...iplexing between USB and FBUS media controlled by VUSB MJ 212 Module jig MJ 212 is meant for component level troubleshooting The jig includes an RF interface for GSM and WCDMA In addition it has the following features Provides mechanical interface with the engine module Provides galvanic connection to all needed test pads in module Multiplexing between USB and FBUS media controlled by Vusb MMC int...

Page 32: ... correctly assembled Attach the direct cable end to engine side and the cable end at 90 degree angle to UI side as shown in the picture below Note Wrong assembly of the coax cable causes a display reset every 3 5 seconds RM 509 RM 510 RM 511 Service Devices and Service Concepts Page 2 6 COMPANY CONFIDENTIAL Issue 2 Copyright 2009 Nokia All rights reserved ...

Page 33: ...and as a rework jig for the engine module General devices The table below gives a short overview of service devices that can be used for testing error analysis and repair of product RM 509 RM 510 RM 511 For the correct use of the service devices and the best effort of workbench setup please refer to various concepts AC 35 Power supply Universal power supply for FPS 21 included in the FPS 21 sales ...

Page 34: ...ersal power supply The ACF 8 universal power supply is used to power FLS 5 RM 509 RM 510 RM 511 Service Devices and Service Concepts Page 2 8 COMPANY CONFIDENTIAL Issue 2 Copyright 2009 Nokia All rights reserved ...

Page 35: ...ub FBUS and USB connections supported When using CU 4 note the special order of connecting cables and other service equipment Instructions 1 Connect a service tool jig flash adapter to CU 4 2 Connect CU 4 to your PC with a USB cable 3 Connect supply voltage 12 V 4 Connect an FBUS cable if necessary 5 Start Phoenix service software Note Phoenix enables CU 4 regulators via USB when it is started Rec...

Page 36: ...external power supply AC 35 Two USB A type ports USB1 USB3 Can be used for example for connecting external storage memory devices or mobile devices One USB B type device connector USB2 For connecting a PC Phone connector Service cable connection for connecting Flashbus FLA Ethernet RJ45 type socket LAN For connecting the FPS 21 to LAN Inside Four SD card memory slots For internal storage memory No...

Page 37: ...an be connected to the PC through the device if needed SB 6 Bluetooth test and interface box sales package The SB 6 test box is a generic service device used to perform Bluetooth bit error rate BER testing and establishing cordless FBUS connection via Bluetooth An ACP 8x charger is needed for BER testing and an AXS 4 cable in case of cordless interface usage testing Sales package includes SB 6 tes...

Page 38: ...evice used to protect critical features in tuning and testing SX 4 is also needed together with FPS 21 when DCT 4 phones are flashed Cables The table below gives a short overview of service devices that can be used for testing error analysis and repair of product RM 509 RM 510 RM 511 For the correct use of the service devices and the best effort of workbench setup please refer to various concepts ...

Page 39: ...A 31D USB cable The CA 31D USB cable is used to connect FPS 21 to a PC It is included in the FPS 21 sales package CA 35S Power cable CA 35S is a power cable for connecting for example the FPS 21 flash prommer to the Point Of Sales POS flash adapter RM 509 RM 510 RM 511 Service Devices and Service Concepts Issue 2 COMPANY CONFIDENTIAL Page 2 13 Copyright 2009 Nokia All rights reserved ...

Page 40: ...serial port and module jigs flash adapters or docking station adapters Note Docking station adapters valid for DCT4 products PCS 1 Power cable The PCS 1 power cable DC is used with a docking station a module jig or a control unit to supply a controlled voltage RM 509 RM 510 RM 511 Service Devices and Service Concepts Page 2 14 COMPANY CONFIDENTIAL Issue 2 Copyright 2009 Nokia All rights reserved ...

Page 41: ... 0 1 dB GSM1800 1900 0 5 0 1 dB WLAN 0 6 0 1dB Service concepts POS Point of Sale flash concept Figure 2 POS flash concept Type Description Product specific tools BL 4S Battery Other tools FLS 5 POS flash dongle PC with Phoenix service software RM 509 RM 510 RM 511 Service Devices and Service Concepts Issue 2 COMPANY CONFIDENTIAL Page 2 15 Copyright 2009 Nokia All rights reserved ...

Page 42: ...pecific devices FS 104 Flash adapter Other devices FPS 21 Flash prommer box AC 35 Power supply PK 1 SW security device SS 46 Interface adapter PC with Phoenix service software Cables CA 89DS Service cable RM 509 RM 510 RM 511 Service Devices and Service Concepts Page 2 16 COMPANY CONFIDENTIAL Issue 2 Copyright 2009 Nokia All rights reserved ...

Page 43: ...ther devices CU 4 Control unit FPS 21 Flash prommer box AC 35 Power supply PK 1 SW security device SS 62 Flash adapter base SX 4 Smart card for DCT 4 generation mobile device programming PC with Phoenix service software Cables RM 509 RM 510 RM 511 Service Devices and Service Concepts Issue 2 COMPANY CONFIDENTIAL Page 2 17 Copyright 2009 Nokia All rights reserved ...

Page 44: ... tools MJ 212 Module jig Other tools CU 4 Control unit FPS 21 Flash prommer box PKD 1 PK 1 SW security device SX 4 Smart card PC with Phoenix service software Measurement equipment Cables CA 128RS RF service cable product specific adapter cable RM 509 RM 510 RM 511 Service Devices and Service Concepts Page 2 18 COMPANY CONFIDENTIAL Issue 2 Copyright 2009 Nokia All rights reserved ...

Page 45: ...sting and RF BB tuning Type Description Product specific devices MJ 212 Module jig Other devices CU 4 Control unit PK 1 SW security device SX 4 Smart card Measurement equipment Smart card reader PC with Phoenix service software RM 509 RM 510 RM 511 Service Devices and Service Concepts Issue 2 COMPANY CONFIDENTIAL Page 2 19 Copyright 2009 Nokia All rights reserved ...

Page 46: ...esting and RF BB tuning Type Description Product specific devices FS 104 Flash adapter Other devices CU 4 Control unit SS 62 Flash adapter base PK 1 SW security device SX 4 Smart card SB 6 Bluetooth test and interface box Smart card reader RM 509 RM 510 RM 511 Service Devices and Service Concepts Page 2 20 COMPANY CONFIDENTIAL Issue 2 Copyright 2009 Nokia All rights reserved ...

Page 47: ...ith Phoenix service software Cables DAU 9S MBUS cable PCS 1 DC power cable USB cable RM 509 RM 510 RM 511 Service Devices and Service Concepts Issue 2 COMPANY CONFIDENTIAL Page 2 21 Copyright 2009 Nokia All rights reserved ...

Page 48: ...RM 509 RM 510 RM 511 Service Devices and Service Concepts This page left intentionally blank Page 2 22 COMPANY CONFIDENTIAL Issue 2 Copyright 2009 Nokia All rights reserved ...

Page 49: ...3 BB Troubleshooting and Manual Tuning Guide Nokia Customer Care Issue 2 COMPANY CONFIDENTIAL Page 3 1 Copyright 2009 Nokia All rights reserved ...

Page 50: ...RM 509 RM 510 RM 511 BB Troubleshooting and Manual Tuning Guide This page left intentionally blank Page 3 2 COMPANY CONFIDENTIAL Issue 2 Copyright 2009 Nokia All rights reserved ...

Page 51: ...ensor troubleshooting 3 31 GPS troubleshooting 3 33 GPS antenna 3 33 GPS layout and basic test points 3 34 GPS settings for Phoenix 3 34 GPS control 3 34 GPS Quick Test window 3 35 GPS failure troubleshooting 3 36 GPS basic checks troubleshooting 3 37 Bluetooth and FM radio 3 39 Bluetooth troubleshooting 3 39 FM radio troubleshooting 3 40 Camera module troubleshooting 3 41 Main back camera trouble...

Page 52: ...the BSI signal 3 18 Figure 9 Flashing pic 2 Take single trig measurement for the rise of the BSI signal 3 19 Figure 10 GPS antenna and GPS block location 3 33 Figure 11 GPS layout and basic test points 3 34 Figure 12 GPS Control dialog box 3 35 Figure 13 GPS Quick Test window for GPS troubleshooting 3 36 Figure 14 Single ended output waveform of the Ext_in_HP_out measurement when earpiece is conne...

Page 53: ... self tests If a test fails please follow the diagram below If the phone is dead and you cannot perform the self tests go to Dead or jammed device troubleshooting RM 509 RM 510 RM 511 BB Troubleshooting and Manual Tuning Guide Issue 2 COMPANY CONFIDENTIAL Page 3 5 Copyright 2009 Nokia All rights reserved ...

Page 54: ...Troubleshooting flow RM 509 RM 510 RM 511 BB Troubleshooting and Manual Tuning Guide Page 3 6 COMPANY CONFIDENTIAL Issue 2 Copyright 2009 Nokia All rights reserved ...

Page 55: ...bleshooting Dead or jammed device troubleshooting Troubleshooting flow Page 1 of 2 RM 509 RM 510 RM 511 BB Troubleshooting and Manual Tuning Guide Issue 2 COMPANY CONFIDENTIAL Page 3 7 Copyright 2009 Nokia All rights reserved ...

Page 56: ...Troubleshooting flow Page 2 of 2 RM 509 RM 510 RM 511 BB Troubleshooting and Manual Tuning Guide Page 3 8 COMPANY CONFIDENTIAL Issue 2 Copyright 2009 Nokia All rights reserved ...

Page 57: ...Power key troubleshooting Troubleshooting flow RM 509 RM 510 RM 511 BB Troubleshooting and Manual Tuning Guide Issue 2 COMPANY CONFIDENTIAL Page 3 9 Copyright 2009 Nokia All rights reserved ...

Page 58: ...voltage checking troubleshooting Troubleshooting flow Page 1 of 2 RM 509 RM 510 RM 511 BB Troubleshooting and Manual Tuning Guide Page 3 10 COMPANY CONFIDENTIAL Issue 2 Copyright 2009 Nokia All rights reserved ...

Page 59: ...Troubleshooting flow Page 2 of 2 RM 509 RM 510 RM 511 BB Troubleshooting and Manual Tuning Guide Issue 2 COMPANY CONFIDENTIAL Page 3 11 Copyright 2009 Nokia All rights reserved ...

Page 60: ...Pearl Gazoo OFF ON 2 5 Crystal oscillators VRFC Pearl Gazoo OFF ON 1 8 RAP3Gv4 converters VRCP1 Pearl Gazoo 4 75 To RF parts VREF Pearl Gazoo ON ON 1 25 RF reference VCORE Pearl Gazoo ON ON 1 2 RAP3Gv4 digital Can change due to RAP3Gv4 version SW VOUT Pearl Gazoo OFF OFF 2 5 Video switch VCAM_2V8 N1421 OFF OFF 2 8 Camera Disabled in sleep VCAM_1V8 N1420 OFF OFF 1 800 Camera Disabled in sleep VMEM ...

Page 61: ...Charging troubleshooting Troubleshooting flow RM 509 RM 510 RM 511 BB Troubleshooting and Manual Tuning Guide Issue 2 COMPANY CONFIDENTIAL Page 3 13 Copyright 2009 Nokia All rights reserved ...

Page 62: ...USB charging troubleshooting Troubleshooting flow RM 509 RM 510 RM 511 BB Troubleshooting and Manual Tuning Guide Page 3 14 COMPANY CONFIDENTIAL Issue 2 Copyright 2009 Nokia All rights reserved ...

Page 63: ...ry current measuring fault troubleshooting Troubleshooting flow RM 509 RM 510 RM 511 BB Troubleshooting and Manual Tuning Guide Issue 2 COMPANY CONFIDENTIAL Page 3 15 Copyright 2009 Nokia All rights reserved ...

Page 64: ...Clocking troubleshooting Troubleshooting flow RM 509 RM 510 RM 511 BB Troubleshooting and Manual Tuning Guide Page 3 16 COMPANY CONFIDENTIAL Issue 2 Copyright 2009 Nokia All rights reserved ...

Page 65: ...oting Flash programming fault troubleshooting Troubleshooting flow Page 1 of 2 RM 509 RM 510 RM 511 BB Troubleshooting and Manual Tuning Guide Issue 2 COMPANY CONFIDENTIAL Page 3 17 Copyright 2009 Nokia All rights reserved ...

Page 66: ...f 2 Figure 8 Flashing pic 1 Take single trig measurement for the rise of the BSI signal RM 509 RM 510 RM 511 BB Troubleshooting and Manual Tuning Guide Page 3 18 COMPANY CONFIDENTIAL Issue 2 Copyright 2009 Nokia All rights reserved ...

Page 67: ...hing pic 2 Take single trig measurement for the rise of the BSI signal RM 509 RM 510 RM 511 BB Troubleshooting and Manual Tuning Guide Issue 2 COMPANY CONFIDENTIAL Page 3 19 Copyright 2009 Nokia All rights reserved ...

Page 68: ...SIM card troubleshooting Troubleshooting flow RM 509 RM 510 RM 511 BB Troubleshooting and Manual Tuning Guide Page 3 20 COMPANY CONFIDENTIAL Issue 2 Copyright 2009 Nokia All rights reserved ...

Page 69: ...RM 509 RM 510 RM 511 BB Troubleshooting and Manual Tuning Guide Issue 2 COMPANY CONFIDENTIAL Page 3 21 Copyright 2009 Nokia All rights reserved ...

Page 70: ...MicroSD card troubleshooting Troubleshooting flow RM 509 RM 510 RM 511 BB Troubleshooting and Manual Tuning Guide Page 3 22 COMPANY CONFIDENTIAL Issue 2 Copyright 2009 Nokia All rights reserved ...

Page 71: ...ata interface troubleshooting Troubleshooting flow Page 1 of 2 RM 509 RM 510 RM 511 BB Troubleshooting and Manual Tuning Guide Issue 2 COMPANY CONFIDENTIAL Page 3 23 Copyright 2009 Nokia All rights reserved ...

Page 72: ...ey does not react when a keydome or the side key is pressed the failure is caused by mechanical reasons dirt rust mechanical damage etc If the failure mode is not clear start with the Keyboard test in Phoenix RM 509 RM 510 RM 511 BB Troubleshooting and Manual Tuning Guide Page 3 24 COMPANY CONFIDENTIAL Issue 2 Copyright 2009 Nokia All rights reserved ...

Page 73: ...Troubleshooting flow RM 509 RM 510 RM 511 BB Troubleshooting and Manual Tuning Guide Issue 2 COMPANY CONFIDENTIAL Page 3 25 Copyright 2009 Nokia All rights reserved ...

Page 74: ...Reminder light troubleshooting Troubleshooting flow RM 509 RM 510 RM 511 BB Troubleshooting and Manual Tuning Guide Page 3 26 COMPANY CONFIDENTIAL Issue 2 Copyright 2009 Nokia All rights reserved ...

Page 75: ...Keypad illumination troubleshooting Troubleshooting flow RM 509 RM 510 RM 511 BB Troubleshooting and Manual Tuning Guide Issue 2 COMPANY CONFIDENTIAL Page 3 27 Copyright 2009 Nokia All rights reserved ...

Page 76: ...amera key illumination troubleshooting Troubleshooting flow RM 509 RM 510 RM 511 BB Troubleshooting and Manual Tuning Guide Page 3 28 COMPANY CONFIDENTIAL Issue 2 Copyright 2009 Nokia All rights reserved ...

Page 77: ...odule Backlight failure can also be in the connector or in the backlight power source in the main engine of the phone This means that in case the display is working image OK the backlight is faulty Visual defects pixel Pixel defects can be checked by controlling the display with Phoenix Use both colours black and white on a full screen The display may have some random pixel defects that are accept...

Page 78: ... the APE ID 3 Proceed to the display troubleshooting flowcharts Use the Display Test tool in Phoenix to find the detailed fault mode Display module troubleshooting Context The display module consists of two different displays a main display and a secondary display The state of the displays is determined by the state of the phone Fold Main display Secondary display Open On Off Closed Off On Use the...

Page 79: ...Troubleshooting flow RM 509 RM 510 RM 511 BB Troubleshooting and Manual Tuning Guide Issue 2 COMPANY CONFIDENTIAL Page 3 31 Copyright 2009 Nokia All rights reserved ...

Page 80: ...Hall sensor troubleshooting Troubleshooting flow RM 509 RM 510 RM 511 BB Troubleshooting and Manual Tuning Guide Page 3 32 COMPANY CONFIDENTIAL Issue 2 Copyright 2009 Nokia All rights reserved ...

Page 81: ...and The GPS antenna is a ceramic SMT type mounted directly on the engine PWB Figure 10 GPS antenna and GPS block location RM 509 RM 510 RM 511 BB Troubleshooting and Manual Tuning Guide Issue 2 COMPANY CONFIDENTIAL Page 3 33 Copyright 2009 Nokia All rights reserved ...

Page 82: ...settings for Phoenix GPS control Context Use the following to test GPS using Phoenix Steps 1 Start Phoenix service software 2 From the File menu select Scan Product and check that the correct product version is displayed RM 509 RM 510 RM 511 BB Troubleshooting and Manual Tuning Guide Page 3 34 COMPANY CONFIDENTIAL Issue 2 Copyright 2009 Nokia All rights reserved ...

Page 83: ...cks are part of GPS basic checks troubleshooting page 3 37 GPS Quick Test window The GPS Quick Test window has all the necessary functionality for GPS troubleshooting Ensure the test setup is correct and click Start Test Select Help for further information This test will perform three tests in one Self Test Oscillator Test and CW Test and will provide a Pass Fail response The GPS Quick Test window...

Page 84: ...neral GPS failure troubleshooting and GPS basic checks troubleshooting The GPS failure troubleshooting flow can be followed and where applicable will feed into the GPS basic checks troubleshooting flow RM 509 RM 510 RM 511 BB Troubleshooting and Manual Tuning Guide Page 3 36 COMPANY CONFIDENTIAL Issue 2 Copyright 2009 Nokia All rights reserved ...

Page 85: ...Troubleshooting flow RM 509 RM 510 RM 511 BB Troubleshooting and Manual Tuning Guide Issue 2 COMPANY CONFIDENTIAL Page 3 37 Copyright 2009 Nokia All rights reserved ...

Page 86: ...GPS basic checks troubleshooting Troubleshooting flow RM 509 RM 510 RM 511 BB Troubleshooting and Manual Tuning Guide Page 3 38 COMPANY CONFIDENTIAL Issue 2 Copyright 2009 Nokia All rights reserved ...

Page 87: ...oth and FM radio Bluetooth troubleshooting Troubleshooting flow RM 509 RM 510 RM 511 BB Troubleshooting and Manual Tuning Guide Issue 2 COMPANY CONFIDENTIAL Page 3 39 Copyright 2009 Nokia All rights reserved ...

Page 88: ...FM radio troubleshooting Troubleshooting flow RM 509 RM 510 RM 511 BB Troubleshooting and Manual Tuning Guide Page 3 40 COMPANY CONFIDENTIAL Issue 2 Copyright 2009 Nokia All rights reserved ...

Page 89: ...should be taken both at infinity 2m and at macro distance 10 15 cm in order to verify auto focus functionality When evaluating a test picture remember the following The center of the picture is sharper than the edges The image may be blurred though it does not show in the viewfinder Analyse the picture from your PC monitor full colour setting is recommended If possible compare with a picture of th...

Page 90: ...Camera troubleshooting Troubleshooting flow RM 509 RM 510 RM 511 BB Troubleshooting and Manual Tuning Guide Page 3 42 COMPANY CONFIDENTIAL Issue 2 Copyright 2009 Nokia All rights reserved ...

Page 91: ...Camera hardware troubleshooting Troubleshooting flow RM 509 RM 510 RM 511 BB Troubleshooting and Manual Tuning Guide Issue 2 COMPANY CONFIDENTIAL Page 3 43 Copyright 2009 Nokia All rights reserved ...

Page 92: ...ality of a videocall remember the following Avoid bright fluorescent light 50 60Hz electrical network or high artificial illumination levels Make sure the optical system is clean Make sure the light is suffiecient bright office lightning RM 509 RM 510 RM 511 BB Troubleshooting and Manual Tuning Guide Page 3 44 COMPANY CONFIDENTIAL Issue 2 Copyright 2009 Nokia All rights reserved ...

Page 93: ...ving phone The center of the picture is sharper than the edges If possible compare with the picture on another Nokia device in a videocall and of the same motive Secondary camera troubleshooting Troubleshooting flow Note Phone must be in a video call for the secondary camera to be active Note Always use the troubled phone when evaluating a picture in a video call Do not evaluate the picture on the...

Page 94: ...RM 509 RM 510 RM 511 BB Troubleshooting and Manual Tuning Guide Page 3 46 COMPANY CONFIDENTIAL Issue 2 Copyright 2009 Nokia All rights reserved ...

Page 95: ...g the Phoenix audio routings option Five different audio loop paths can be activated External microphone to Internal earpiece External microphone to right Internal handsfree speaker External microphone to left Internal handsfree speaker Each audio loop sets routing from the specified input to the specified output enabling a quick in out test Loop path gains are fixed and they cannot be changed usi...

Page 96: ...ICN and GND HSEAR R and GND HSEAR L and GND External Mic to Internal Earpiece XMICP and GND EarP and GND 10 9 100 353 1 2 NA EarN and GND XMICN and GND EarP and GND EarN and GND External Mic to Internal handsfree XMICP and GND B2102 pads 28 1 100 2540 0 112mA calc XMICN and GND B2102 pads RM 509 RM 510 RM 511 BB Troubleshooting and Manual Tuning Guide Page 3 48 COMPANY CONFIDENTIAL Issue 2 Copyrig...

Page 97: ... amplifiers is unavailable the measurement must be performed with a current probe and the input signal frequency must be 2kHz Figure 15 Differential output waveform of the Ext_in_IHF_out out loop measurement when speaker is connected RM 509 RM 510 RM 511 BB Troubleshooting and Manual Tuning Guide Issue 2 COMPANY CONFIDENTIAL Page 3 49 Copyright 2009 Nokia All rights reserved ...

Page 98: ...nded output waveform of the HP_in_Ext_out loop when microphone is connected RM 509 RM 510 RM 511 BB Troubleshooting and Manual Tuning Guide Page 3 50 COMPANY CONFIDENTIAL Issue 2 Copyright 2009 Nokia All rights reserved ...

Page 99: ...Internal earpiece troubleshooting Troubleshooting flow RM 509 RM 510 RM 511 BB Troubleshooting and Manual Tuning Guide Issue 2 COMPANY CONFIDENTIAL Page 3 51 Copyright 2009 Nokia All rights reserved ...

Page 100: ...Internal microphone troubleshooting Troubleshooting flow RM 509 RM 510 RM 511 BB Troubleshooting and Manual Tuning Guide Page 3 52 COMPANY CONFIDENTIAL Issue 2 Copyright 2009 Nokia All rights reserved ...

Page 101: ...nternal handsfree IHF troubleshooting Troubleshooting flow RM 509 RM 510 RM 511 BB Troubleshooting and Manual Tuning Guide Issue 2 COMPANY CONFIDENTIAL Page 3 53 Copyright 2009 Nokia All rights reserved ...

Page 102: ...External earpiece troubleshooting Troubleshooting flow RM 509 RM 510 RM 511 BB Troubleshooting and Manual Tuning Guide Page 3 54 COMPANY CONFIDENTIAL Issue 2 Copyright 2009 Nokia All rights reserved ...

Page 103: ...External microphone troubleshooting Troubleshooting flow RM 509 RM 510 RM 511 BB Troubleshooting and Manual Tuning Guide Issue 2 COMPANY CONFIDENTIAL Page 3 55 Copyright 2009 Nokia All rights reserved ...

Page 104: ...on the front cover A cover The sound reproduced from the IHF speaker radiates from the sound holes located on the lower left and right side respectively found in the bottom part of the phone For a correct functionality of the phone all sound holes must be always open When the phone is used care must be taken not to close any of those holes with a hand or fingers The phone should be dry and clean a...

Page 105: ...Earpiece troubleshooting Troubleshooting flow RM 509 RM 510 RM 511 BB Troubleshooting and Manual Tuning Guide Issue 2 COMPANY CONFIDENTIAL Page 3 57 Copyright 2009 Nokia All rights reserved ...

Page 106: ...IHF troubleshooting Troubleshooting flow RM 509 RM 510 RM 511 BB Troubleshooting and Manual Tuning Guide Page 3 58 COMPANY CONFIDENTIAL Issue 2 Copyright 2009 Nokia All rights reserved ...

Page 107: ...Microphone troubleshooting Troubleshooting flow RM 509 RM 510 RM 511 BB Troubleshooting and Manual Tuning Guide Issue 2 COMPANY CONFIDENTIAL Page 3 59 Copyright 2009 Nokia All rights reserved ...

Page 108: ...Vibra troubleshooting Troubleshooting flow RM 509 RM 510 RM 511 BB Troubleshooting and Manual Tuning Guide Page 3 60 COMPANY CONFIDENTIAL Issue 2 Copyright 2009 Nokia All rights reserved ...

Page 109: ...ent and setup Phoenix service software v 2008 34 38 or newer The latest phone model specific Phoenix data package PKD 1 dongle SX 4 smart card Enables BB5 testing and tuning features Activated FPS 20 flash prommer OR FPS 21 flash prommer Flash update package 08 30 012 or newer for FPS 20 or FPS 21 flash prommers CU 4 control unit USB cable from PC USB Port to CU 4 control unit Phone model specific...

Page 110: ...cannot be found because the correct data cannot be read from the phone automatically Code must be chosen manually it determines the correct flash files to be used Please choose the correct product code can be seen in the phone type label from the dropdown list Flash Type must be set to Phone as Manufactured v To continue click Start Progress bars and messages on the screen show actions during phon...

Page 111: ...roduct 2 Create a Request file For this procedure you must supply 12 V to CU 4 from an external power supply i To connect the phone with Phoenix choose File Scan Product ii Choose Tools Certificate Restore iii To choose a location for the request file click Browse RM 509 RM 510 RM 511 BB Troubleshooting and Manual Tuning Guide Issue 2 COMPANY CONFIDENTIAL Page 3 63 Copyright 2009 Nokia All rights ...

Page 112: ...created send it to Nokia as an e mail attachment 3 Restore certificate For this procedure you must supply 12 V to CU 4 from an external power supply i Save the reply file sent by Nokia to your computer ii Start Phoenix service software iii Choose File Scan Product RM 509 RM 510 RM 511 BB Troubleshooting and Manual Tuning Guide Page 3 64 COMPANY CONFIDENTIAL Issue 2 Copyright 2009 Nokia All rights ...

Page 113: ...of the file and the path where it is located are shown vii To write the file to phone click Start Next actions After a successful rewrite you must retune the phone completely by using Phoenix tuning functions Important Perform all tunings RF BB and UI RM 509 RM 510 RM 511 BB Troubleshooting and Manual Tuning Guide Issue 2 COMPANY CONFIDENTIAL Page 3 65 Copyright 2009 Nokia All rights reserved ...

Page 114: ...ed before other item s However if all calibrations are selected at the same time there is no need to perform the ADC calibration first 8 Click Calibrate The calibration of the selected item s is carried out automatically The candidates for the new calibration values are shown in the Calculated values column If the new calibration values seem to be acceptable please refer to the following Calibrati...

Page 115: ...4 RF Troubleshooting Nokia Customer Care Issue 2 COMPANY CONFIDENTIAL Page 4 1 Copyright 2009 Nokia All rights reserved ...

Page 116: ...RM 509 RM 510 RM 511 RF Troubleshooting This page left intentionally blank Page 4 2 COMPANY CONFIDENTIAL Issue 2 Copyright 2009 Nokia All rights reserved ...

Page 117: ...ting with RF shield removed 4 23 Introduction 4 23 Voltage checking 4 23 VCTCXO troubleshooting 4 25 RF component reference 4 25 Antenna 4 26 Antenna overview 4 26 Main antenna functionality 4 27 Bluetooth antenna functionality 4 27 GPS antenna functionality 4 28 Antenna troubleshooting 4 28 List of Figures Figure 17 RF key components bottom 4 6 Figure 18 Auto tuning concept with CMU200 4 7 Figure...

Page 118: ...RM 509 RM 510 RM 511 RF Troubleshooting This page left intentionally blank Page 4 4 COMPANY CONFIDENTIAL Issue 2 Copyright 2009 Nokia All rights reserved ...

Page 119: ...r for example Rohde Schwarz CMU200 Alternatively a spectrum analyser and a RF generator can be used However some tests in this guide are not possible to perform if this solution is chosen Note A mobile phone WCDMA transmitter should never be tested with full TX power only if it is possible to perform the measurement in a good RF shielded room Even low power WCDMA transmitters may disturb nearby WC...

Page 120: ...ings and measurements of RX and TX The results are displayed and logged in a result file if initiated Hardware set up Hardware requirements for auto tuning PC Windows 2000 XP with GPIB card PK 1 PDK 1 service dongle Power supply Product specific module jig Cables RF cable XRF 1 USB cable GPIB cable and DAU 9S RM 509 RM 510 RM 511 RF Troubleshooting Page 4 6 COMPANY CONFIDENTIAL Issue 2 Copyright 2...

Page 121: ...auto tuning by selecting Tuning Alt_U Auto tune Alt_A from the menu 5 Start auto tuning by clicking the Tune button Self test troubleshooting Phoenix self test troubleshooting Context Always start the troubleshooting procedure by running the Phoenix self tests If a test fails please follow the diagram below If the phone is dead and you cannot perform the self tests go to Dead or jammed device trou...

Page 122: ...Troubleshooting flow RM 509 RM 510 RM 511 RF Troubleshooting Page 4 8 COMPANY CONFIDENTIAL Issue 2 Copyright 2009 Nokia All rights reserved ...

Page 123: ...ivation for manual measurements GSM RSSI measurement Prerequisites Make the following settings in signal generator and Phoenix service software Setting GSM850 GSM900 GSM1800 GSM1900 Phoenix Channel 190 37 700 661 Signal generator to antenna connector 881 46771MHz 67 71kHz offset at 60dBm 942 46771MHz 67 71kHz offset at 60dBm 1842 86771MHz 67 71kHz offset at 60dBm 1960 06771MHz 67 71kHz offset at 6...

Page 124: ...GSM receiver troubleshooting flowchart Troubleshooting flow RM 509 RM 510 RM 511 RF Troubleshooting Page 4 10 COMPANY CONFIDENTIAL Issue 2 Copyright 2009 Nokia All rights reserved ...

Page 125: ...nnel Signal generator to antenna connector WCDMA I 10700 2141 0MHz WCDMA IV 1675 2141 0MHz WCDMA VIII 3013 943 6MHz 3 Make the following general settings the same values for all bands Setting Value AGC Mode Algorithm AFC Algorithm OFF AFC DAC 1024 4 Click Start to activate the settings If the settings are changed later on for example change of channel you have to click Stop and Start again RM 509 ...

Page 126: ...use appropriate frequency for each channel Steps 1 In Phoenix select Testing WCDMA RX Power measurement The Rx Power Measurement window opens Figure 21 Phoenix Rx Power Measurement window 2 In the RX Power measurement window select Mode RSSI Continuous mode 3 Click Start to perform the measurement Note WCDMA RSSI measurement is accurate only with WCDMA modulated signal RM 509 RM 510 RM 511 RF Trou...

Page 127: ...WCDMA receiver troubleshooting flowchart Troubleshooting flow RM 509 RM 510 RM 511 RF Troubleshooting Issue 2 COMPANY CONFIDENTIAL Page 4 13 Copyright 2009 Nokia All rights reserved ...

Page 128: ...he TX path for GSM and WCDMA are using the same filters in some bands Please refer to RF component reference page 4 25 for details Note Never activate the GSM or WCDMA transmitter without a proper antenna load Always connect a 50Ω load to the RF connector antenna RF measurement equipment or at least a 2W dummy load otherwise the GSM or WCDMA Power amplifier PA may be damaged GSM transmitter troubl...

Page 129: ...f Tx Data Type Random Tx PA Mode High Tx Power Level 5 4 Check the basic TX parameters using a communication analyser e g CMU200 Power Phase error Modulation Switching spectrum RM 509 RM 510 RM 511 RF Troubleshooting Issue 2 COMPANY CONFIDENTIAL Page 4 15 Copyright 2009 Nokia All rights reserved ...

Page 130: ...ings 5 Change the power level in RF controls window and make sure the power reading follows accordingly RM 509 RM 510 RM 511 RF Troubleshooting Page 4 16 COMPANY CONFIDENTIAL Issue 2 Copyright 2009 Nokia All rights reserved ...

Page 131: ...y one band at a time If you want to troubleshoot GSM850 GSM1800 or GSM1900 change the band in the RF controls window and set the communication analyser accordingly RM 509 RM 510 RM 511 RF Troubleshooting Issue 2 COMPANY CONFIDENTIAL Page 4 17 Copyright 2009 Nokia All rights reserved ...

Page 132: ...GSM transmitter troubleshooting flowchart Troubleshooting flow RM 509 RM 510 RM 511 RF Troubleshooting Page 4 18 COMPANY CONFIDENTIAL Issue 2 Copyright 2009 Nokia All rights reserved ...

Page 133: ... according to the following table Band Channel WCDMA I 9750 WCDMA IV 1450 WCDMA VIII 2788 4 Make the following general settings the same values for all bands Note that Max power limit is not checked by default Note The maximum power limit in RM 509 is set to 23dBm Start levels bigger than 23dBm are limited RM 509 RM 510 RM 511 RF Troubleshooting Issue 2 COMPANY CONFIDENTIAL Page 4 19 Copyright 200...

Page 134: ...e 0 Weight 8 Code class 2 Note Use the Start level option to set the TX power level 5 Click Send to enable the settings and activate TX If settings are changed eg new channel selected you have to click RF Stop and Send again 6 Check the basic TX parameters using a communication analyser e g CMU200 RM 509 RM 510 RM 511 RF Troubleshooting Page 4 20 COMPANY CONFIDENTIAL Issue 2 Copyright 2009 Nokia A...

Page 135: ...Figure 25 Typical readings RM 509 RM 510 RM 511 RF Troubleshooting Issue 2 COMPANY CONFIDENTIAL Page 4 21 Copyright 2009 Nokia All rights reserved ...

Page 136: ...WCDMA transmitter troubleshooting flowchart Troubleshooting flow RM 509 RM 510 RM 511 RF Troubleshooting Page 4 22 COMPANY CONFIDENTIAL Issue 2 Copyright 2009 Nokia All rights reserved ...

Page 137: ...3 TXFEM N7520 supply from DC DC converter C7521 1 3V 3 8V only when transmitting and depends on output power 4 WCDMA PA N7540 supply from DC DC converter C7528 0 7V 3 1V only when transmitting and depends on output power The value will be 3 1V when settings as described in the note below are used 5 Vbat at WCDMA PA N7540 C7512 3 7V Vbattery 6 Supply input to DC DC conv C7527 3 7V Vbattery Note The...

Page 138: ...Figure 26 Test points for voltage checking RM 509 RM 510 RM 511 RF Troubleshooting Page 4 24 COMPANY CONFIDENTIAL Issue 2 Copyright 2009 Nokia All rights reserved ...

Page 139: ...800 GSM1900 WCDMAI WCDMAIV WCDMAVIII Reference RX TX RX TX RX TX RX TX RX TX RX TX RX TX G7500 X X X X X X X X X X X X X X L7500 X X X X X X X X X X X X X X N7500 X X X X X X X X X X X X X X N7520 X X X X X X X X X X X X X X N7540 X X X N7560 X X X X X X X X X X X X X X T7520 X X Z7521 X X Z7523 X X Z7542 X X X Z7543 X X Z7544 X Z7545 X X X X X RM 509 RM 510 RM 511 RF Troubleshooting Issue 2 COMPA...

Page 140: ...ure RF block schematics Figure 27 Component reference schematics Antenna Antenna overview The phone has three antennas a main antenna a BT antenna and a GPS antenna Their placement in the phone can be seen in the following figure RM 509 RM 510 RM 511 RF Troubleshooting Page 4 26 COMPANY CONFIDENTIAL Issue 2 Copyright 2009 Nokia All rights reserved ...

Page 141: ...ver different frequency ranges One radiator covers the range 824 MHz to 960 MHz the low band and the other radiator the ranges 1710 MHz to 1990 MHz as well as 2110 MHz to 2170 MHz the high bands Both radiators are matched monopoles the matching network consists of components which are soldered on the antenna flex and are located on the bottom side of the assembled antenna module There are three pa...

Page 142: ...shooting Main antenna Check that the GND and feed pads take proper contact to the C Clips on the main PWB Also check visually that all the matching components are soldered on the flex In case of damage the whole antenna module needs to be replaced If only low band or high band is working properly it may indicate a faulty matching network Defects in the solderings or breaks in the wiring of matchin...

Page 143: ...r contact to the wire in the PWB In case of damage the whole antenna needs to be replaced GPS antenna Check the solderings of the ceramic GPS antenna and the tuning elements Also check the ceramic component for cracks and breaks In case of damage the PWB has to be replaced RM 509 RM 510 RM 511 RF Troubleshooting Issue 2 COMPANY CONFIDENTIAL Page 4 29 Copyright 2009 Nokia All rights reserved ...

Page 144: ...RM 509 RM 510 RM 511 RF Troubleshooting This page left intentionally blank Page 4 30 COMPANY CONFIDENTIAL Issue 2 Copyright 2009 Nokia All rights reserved ...

Page 145: ...5 System Module Nokia Customer Care Issue 2 COMPANY CONFIDENTIAL Page 5 1 Copyright 2009 Nokia All rights reserved ...

Page 146: ...RM 509 RM 510 RM 511 System Module This page left intentionally blank Page 5 2 COMPANY CONFIDENTIAL Issue 2 Copyright 2009 Nokia All rights reserved ...

Page 147: ... 5 16 Hall sensor 5 17 GPS interface 5 18 Camera concept 5 19 Cameras 5 19 Camera flash 5 19 Audio concept 5 20 Audio concept 5 20 Internal microphone 5 21 Internal earpiece 5 22 IHF speaker 5 22 External microphone 5 23 External earpiece 5 23 Vibra 5 24 AV connector 5 24 Combo memory 5 24 RF description 5 25 Block diagram 5 25 Receiver RX 5 26 Transmitter TX 5 26 List of Tables Table 11 Nominal v...

Page 148: ...D driver design 5 20 Figure 45 Audio block diagram 5 21 Figure 46 Internal microphone 5 22 Figure 47 Internal earpiece 5 22 Figure 48 IHF speaker 5 22 Figure 49 External microphone 5 23 Figure 50 External earpiece 5 23 Figure 51 AV interface power amplifier TPA6140 5 23 Figure 52 Vibra 5 24 Figure 53 AV connector pin layout 5 24 Figure 54 RF block diagram RM 509 using RF ASIC N7500 5 25 Figure 55 ...

Page 149: ... converters audio and RTC Bluetooth and FM radio are physically integrated in one single ASIC Key components Function Description Item ref Main board 2TEA UI flex 2TJA Energy management ASIC GAZOO PEARL N2200 RF ASIC Vapaus N7500 Processor RAP3GS2v4 D2800 PA GSM Front end module FEM quad band N7520 PA WCDMA Triple band PA N7540 Oscillators VCTCXO G7500 Memory 1Gbit M3 DDR SDRAM 512 Mbit combo stac...

Page 150: ...Key component placement RM 509 RM 510 RM 511 System Module Page 5 6 COMPANY CONFIDENTIAL Issue 2 Copyright 2009 Nokia All rights reserved ...

Page 151: ...RM 509 RM 510 RM 511 System Module Issue 2 COMPANY CONFIDENTIAL Page 5 7 Copyright 2009 Nokia All rights reserved ...

Page 152: ...System module block diagram RM 509 RM 510 RM 511 System Module Page 5 8 COMPANY CONFIDENTIAL Issue 2 Copyright 2009 Nokia All rights reserved ...

Page 153: ...Board and module connections RM 509 RM 510 RM 511 System Module Issue 2 COMPANY CONFIDENTIAL Page 5 9 Copyright 2009 Nokia All rights reserved ...

Page 154: ...r Charging is controlled by energy management and external components are needed to protect the baseband module against EMC reverse polarity and transient frequency deviation Complementary USB charging is supported as well in case the phone is connected to a PC or to a dedicated USB charger Normal and extreme voltages Energy management is mainly carried out in the ASIC PEARL GAZOO These circuits c...

Page 155: ...m the main battery is present and its voltage is over N2200 Gazoo Pearl master reset threshold All regulators are disabled PurX is on low state the RTC is on and the oscillator is on PWR_OFF cold mode is almost the same as PWR_OFF warm but the RTC and the oscillator are off RESET RESET mode is a synonym for start up sequence RESET mode uses 32 kHz clock to count the REST mode delay typically 16ms ...

Page 156: ...e including a SIM connector The connector is only accessible when the battery is removed The interface is located into two ASICs RAP3GS2v4 contains most of the interface functionality and MS ASIC takes care of card power up down card detect ATR counting and level shifting functions Figure 33 SIM interface The SIM interface supports 1 2V 1 8V and 3V technology smart cards MicroSD card interface The...

Page 157: ...USB Universal Serial Bus and it supports device mode Device mode means that the mobile terminal can be a USB device for a USB host such as PC Figure 35 USB interface RM 509 RM 510 RM 511 System Module Issue 2 COMPANY CONFIDENTIAL Page 5 13 Copyright 2009 Nokia All rights reserved ...

Page 158: ...ol interface for a low power RF module is provided by the module The Bluetooth is physically integrated with the FM radio into one single module From a functional point of view they however have nothing in common Figure 37 Bluetooth interface The Bluetooth has a separate built in antenna and is powered by VBAT and the regulated voltage VIO For audio applications the Bluetooth has a PCM data bus In...

Page 159: ...lays A main 2 2 240 x 320 TFT display with 16M colors A secondary 1 36 128 x 160 TFT monochrome display The main display is only on when the phone is open and the secondary display is only on when the phone is closed The interconnection between the display module and RAP engine is implemented with a 24 pin board to board connector The display module is equipped with a driver with bi directional 8 ...

Page 160: ... and hinge illumination 2 x LEDs The display backlight is powered by the integrated DC DC converter of the Pearl Gazoo IC In addition to these LEDs the two functional keypad LEDs and numeric keypad LEDS are powered via a current mirror from the Pearl Gazoo There is also a camera flash LED RM 509 RM 510 RM 511 System Module Page 5 16 COMPANY CONFIDENTIAL Issue 2 Copyright 2009 Nokia All rights rese...

Page 161: ...The hall sensor is mounted on the bottom side of the main board and it operates together with a small magnet fitted to the upper block The output signal from the hall sensor is active low 0V and 1 8V when it is not active Figure 41 Hall sensor design RM 509 RM 510 RM 511 System Module Issue 2 COMPANY CONFIDENTIAL Page 5 17 Copyright 2009 Nokia All rights reserved ...

Page 162: ...na for GPS is a ceramic SMT type and is located on the engine PWB below the cellular antenna See section GPS antenna page 5 33 for details The GPS receiver is connected to RAP3GS ASIC Figure 42 GPS interface RM 509 RM 510 RM 511 System Module Page 5 18 COMPANY CONFIDENTIAL Issue 2 Copyright 2009 Nokia All rights reserved ...

Page 163: ... interface that is used to transfer the image data from the camera to BB It is a high speed differential interface Both cameras are equipped with CCP class2 interface i e up to 650 Mbit s The device baseband supports CCP class0 specified up to 208 MHz and CCP2 specified up to 650 MHz The main camera is connected to the CCP2 and the 2nd camera to the CCP class0 intferface Figure 43 Camera concept C...

Page 164: ...transducers and the AV connector There are three audio transducers 1 earpiece 1 IHF speaker 1 microphone module N2200 also provides an output for the vibra motor All external audio accessories are connected to the specific audio connector The following block diagram illustrates the audio interface of the phone RM 509 RM 510 RM 511 System Module Page 5 20 COMPANY CONFIDENTIAL Issue 2 Copyright 2009...

Page 165: ...iece X Speaker X Internal microphone The digital internal microphone B2100 is located near the BB shield To save current when the microphone is not needed its supply voltage is controlled by VDIGIMIC The Data and Clk lines are directly connected to RAP3Gv4 RM 509 RM 510 RM 511 System Module Issue 2 COMPANY CONFIDENTIAL Page 5 21 Copyright 2009 Nokia All rights reserved ...

Page 166: ...nal ear amplifiers of the Pearl Gazoo N2200 and no additional amplifier is needed Figure 47 Internal earpiece IHF speaker The IHF speaker E2110 E2111 is located at the bottom side of the main board No additional amplifier is used Figure 48 IHF speaker RM 509 RM 510 RM 511 System Module Page 5 22 COMPANY CONFIDENTIAL Issue 2 Copyright 2009 Nokia All rights reserved ...

Page 167: ...rnal earpiece can be connected to the device via the 2 5 mm AV connector X2101 located at the bottom side of the main board TPA6140 N2100 located at the bottom side of the main board is needed for the AV interface as a power amplifier with volume control This analogue stereo amplifier may be controlled via the I2C for volume adjustment and setup of the output channels Figure 50 External earpiece F...

Page 168: ...necting to the AV connector e g headset HS 47 Figure 53 AV connector pin layout Table 12 AV connector pins Pin Signal name Direction Description 1 2 GND Ground common signal 3 Xmic Input External Microphone Input 4 XearR Output Headset Speaker Signal Right 5 XearL Output Headset Speaker Signal Left Combo memory The die stacked combo memory module POP2 1Gbit M3 DDR SDRAM 512 Mbit is assembled on th...

Page 169: ...RF description Block diagram Figure 54 RF block diagram RM 509 using RF ASIC N7500 RM 509 RM 510 RM 511 System Module Issue 2 COMPANY CONFIDENTIAL Page 5 25 Copyright 2009 Nokia All rights reserved ...

Page 170: ...encies take different paths therefore being handled by different components The principle of GSM and WCDMA is the same Transmitter TX The digital baseband signal e g from the microphone is converted to an analogue signal which is then amplified and transmitted from the antenna The frequency of this signal can be tuned to match the bandwith of the system in use e g GSM900 The transmitter functions ...

Page 171: ...6 Service information differences between RM 511 and RM 509 Nokia Customer Care Issue 2 COMPANY CONFIDENTIAL Page 6 1 Copyright 2009 Nokia All rights reserved ...

Page 172: ...RM 509 RM 510 RM 511 Service information differences between RM 511 and RM 509 This page left intentionally blank Page 6 2 COMPANY CONFIDENTIAL Issue 2 Copyright 2009 Nokia All rights reserved ...

Page 173: ... 10 System module 6 11 Phone description 6 11 Camera 6 15 List of Figures Figure 56 RM 511 product picture 6 6 Figure 57 PWB differences bottom between RM 509 and RM 511 6 8 Figure 58 PWB differences top between RM 509 and RM 511 6 9 Figure 59 Camera concept 6 16 RM 509 RM 510 RM 511 Service information differences between RM 511 and RM 509 Issue 2 COMPANY CONFIDENTIAL Page 6 3 Copyright 2009 Noki...

Page 174: ...RM 509 RM 510 RM 511 Service information differences between RM 511 and RM 509 This page left intentionally blank Page 6 4 COMPANY CONFIDENTIAL Issue 2 Copyright 2009 Nokia All rights reserved ...

Page 175: ...RS MSC 32 5 Rx 3 Tx max sum 6 which means a maximum downlink speed of 296 kbit s and uplink speed of 177 6 kbit s The device also supports Dual Transfer Mode DTM for simultaneous voice and packet data connection in GSM EDGE networks simple class A multi slot class 11 4 Rx 3 Tx max sum 5 downlink speed of 177 6 kbit s and uplink speed of 118 4 kbit s The device is an MMS Multimedia Messaging Servic...

Page 176: ...face MicroSD memory card support up to 8GB 2 5 mm Nokia AV Connector 2 mm charging connector Complementary USB charging Display Large 2 2 QVGA 320x240 pixels TFT main display with 16 million colors Hidden until lit secondary 1 36 128x160 pixels monocrome cover display Imaging and video Integrated 2 Megapixel SMIA65 camera with 4 x digital zoom Video recording in QVGA 8 fps Video player with 3GPP H...

Page 177: ... SMIL 2 0 Audio Messaging AMS SMS Instant Messaging IM Voice Speech codec support for HR FR EFR AMR and AMR WB Add on software framework Nokia Series 40 3rd edition Java MIDP 2 1 Additional features Macromedia Flash Lite 3 0 Vibrating alert Light indicator in the hinge Sales package Transceiver RM 511 Battery BL 4S 860 mAh Charger AC 8 Micro USB Connectivity Cable CA 101D Nokia wired mono headset ...

Page 178: ...PWBs The PWB type code for RM 511 is 2TFA for RM 509 it is 2TEA The marking is located near the left soft key behind the dome sheet The PWBs of the two variants and their differences are illustrated in the following figures Figure 57 PWB differences bottom between RM 509 and RM 511 RM 509 RM 510 RM 511 Service information differences between RM 511 and RM 509 Page 6 8 COMPANY CONFIDENTIAL Issue 2 ...

Page 179: ... 58 PWB differences top between RM 509 and RM 511 RM 509 RM 510 RM 511 Service information differences between RM 511 and RM 509 Issue 2 COMPANY CONFIDENTIAL Page 6 9 Copyright 2009 Nokia All rights reserved ...

Page 180: ...nder light troubleshooting Troubleshooting flow RM 509 RM 510 RM 511 Service information differences between RM 511 and RM 509 Page 6 10 COMPANY CONFIDENTIAL Issue 2 Copyright 2009 Nokia All rights reserved ...

Page 181: ... Bluetooth and FM radio are physically integrated in one single ASIC Key components Function Description Item ref Main board 2TFA UI flex 2TJA Energy management ASIC GAZOO PEARL N2200 RF ASIC Vapaus N7500 Processor RAP3GS2v4 D2800 PA GSM Front end module FEM quad band N7520 PA WCDMA Triple band PA N7540 Oscillators VCTCXO G7500 Memory 1 Gbit M3 DDR SDRAM 512 Mbit combo stacked with RAP D3000 Back ...

Page 182: ...Key component placement RM 509 RM 510 RM 511 Service information differences between RM 511 and RM 509 Page 6 12 COMPANY CONFIDENTIAL Issue 2 Copyright 2009 Nokia All rights reserved ...

Page 183: ...RM 509 RM 510 RM 511 Service information differences between RM 511 and RM 509 Issue 2 COMPANY CONFIDENTIAL Page 6 13 Copyright 2009 Nokia All rights reserved ...

Page 184: ...System module block diagram RM 509 RM 510 RM 511 Service information differences between RM 511 and RM 509 Page 6 14 COMPANY CONFIDENTIAL Issue 2 Copyright 2009 Nokia All rights reserved ...

Page 185: ...camera register settings from the camera to BB The CCP bus Compact Camera Port is a unidirectional interface that is used to transfer the image data from the camera to BB It is a high speed differential interface The camera is equipped with CCP class2 interface i e up to 650 Mbit s The device baseband supports CCP class0 specified up to 208 MHz and CCP2 specified up to 650 MHz The camera is connec...

Page 186: ...Figure 59 Camera concept RM 509 RM 510 RM 511 Service information differences between RM 511 and RM 509 Page 6 16 COMPANY CONFIDENTIAL Issue 2 Copyright 2009 Nokia All rights reserved ...

Page 187: ...Glossary Nokia Customer Care Issue 2 COMPANY CONFIDENTIAL Page Glossary 1 Copyright 2009 Nokia All rights reserved ...

Page 188: ...RM 509 RM 510 RM 511 Glossary This page left intentionally blank Page Glossary 2 COMPANY CONFIDENTIAL Issue 2 Copyright 2009 Nokia All rights reserved ...

Page 189: ...tor BT Bluetooth CBus MCU controlled serial bus connected to UPP_WD2 UEME and Zocus CCP Compact Camera Port CDMA Code division multiple access CDSP Cellular DSP expected to run at low levels CLDC Connected limited device configuration CMOS Complimentary metal oxide semiconductor circuit low power consumption COF Chip on Foil COG Chip on Glass CPU Central Processing Unit CSD Circuit switched data C...

Page 190: ...ated super twisted nematic GMSK Gaussian Minimum Shift Keying GND Ground conductive mass GPIB General purpose interface bus GPRS General Packet Radio Service GSM Group Special Mobile Global System for Mobile communication HSDPA High speed downlink packet access HF Hands free HFCM Handsfree Common HS Handset HSCSD High speed circuit switched data data transmission connection faster than GSM HW Hard...

Page 191: ...ipoint to point connection NFC Near field communication NTC Negative temperature coefficient temperature sensitive resistor used as a temperature sensor OMA Object management architecture OMAP Operations maintenance and administration part Opamp Operational Amplifier PA Power amplifier PCM Pulse Code Modulation PDA Pocket Data Application PDA Personal digital assistant PDRAM Program Data RAM on ch...

Page 192: ...entity Module SMPS Switched Mode Power Supply SNR Signal to noise ratio SPR Standard Product requirements SRAM Static random access memory STI Serial Trace Interface SW Software SWIM Subscriber Wallet Identification Module TCP IP Transmission control protocol Internet protocol TCXO Temperature controlled Oscillator Tiku Finnish for Chip Successor of the UPP TX Radio Transmitter UART Universal asyn...

Page 193: ...F View Finder Vp p Peak to peak voltage VSIM SIM voltage WAP Wireless application protocol WCDMA Wideband code division multiple access WD Watchdog WLAN Wireless local area network XHTML Extensible hypertext markup language Zocus Current sensor used to monitor the current flow to and from the battery RM 509 RM 510 RM 511 Glossary Issue 2 COMPANY CONFIDENTIAL Page Glossary 7 Copyright 2009 Nokia Al...

Page 194: ...RM 509 RM 510 RM 511 Glossary This page left intentionally blank Page Glossary 8 COMPANY CONFIDENTIAL Issue 2 Copyright 2009 Nokia All rights reserved ...

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