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16 

7.  BATTERY CHARGING AND REPLACEMENT 

  Only qualified personnel are allowed to service or charge the batteries. The 

instructions of this handbook and from the battery- manufacturer must be observed. 

 

The batteries are maintenance free batteries. 

 

Recycling  of  batteries  undergoes  national  regulations.  Please  follow  these 

regulations.   

 

By handling batteries, open fire is prohibited, gases could cause explosion! 

 

In  the  area  of  battery  charging  neither  burning  materials  nor  burning  liquids  are 

allowed. Smoking is prohibited and the area must be ventilated. 

 

Park the truck securely before starting charging or installing/changing the batteries 

  Before finishing the maintenance work, make sure, that all cables are connected 

correctly and that there are no disturbing towards other components of the truck. 

 

PSE15-C equips with lead-acid battery: 2x12V/ 106Ah, 2x34kg. 

 

IT  IS  ONLY  ALLOWED  TO  USE  LEAD  ACID  BATTERY  FOR  ECL15B.  IT  IS  ONLY 

ALLOWED TO USE LITHIUM BATTERY FOR ECL15N. 

PLEASE  CONSIDER  THE  MAXIMUM  OPERATING  TEMPERATURE  OF  THE 

BATTERIES 

a.  Replacement 

b.  Battery Indicator 

 

 

 

 

 

 

 

Fig. 12: Battery discharge indicator 

Park the truck safely, press the emergency button (Fig 1, 7) 

and turn off the stacker. Remove 7 screws on the main cover 

(Fig  11,  21),  then  remove  the  main  cover  (Fig  11,  21). 

Remove  the  screws  on  the  negative  anode  from  the  two 

batteries  (indicated 

as  ‘-’),  then  remove  the  screws  on  the 

positive anode (indicated 

as ‘+’), put the wire harness aside, 

loosen  the  battery  cover  and  remove  it.  Observe  when 

removing  the  battery  and  do  not  touch  the upper  electrical 

indicator display or the oil tank on the side. Assembling way 

is in reverse way. Please connect the positive anode of the 

battery first. Otherwise, the truck will be damaged. 

 

Summary of Contents for PSE15-C

Page 1: ...electric truck before reading and understanding these operating instructions NOTE Please check the designation of your present type at the last page of this document as well as on the ID plate Keep fo...

Page 2: ...uch as batteries oil and electronics will have a negative effect on the environment or health if handled incorrectly The waste packages should be sorted and put into solid dustbins according to the ma...

Page 3: ...13 c Lifting 14 d Lowering 14 e Travelling 14 f Steering 15 g Braking 15 h Malfunctions 15 i Emergency 15 7 BATTERY CHARGING AND REPLACEMENT 16 a Replacement 16 b Battery Indicator 16 c Charging 17 8...

Page 4: ...gs and safety instructions Operating lighting must be minimum 50 Lux Modification No modifications or alterations to this stacker which may affect for example capacity stability or safety requirements...

Page 5: ...1 Protective arm 2 Platform 3 Driving wheel 4 Steering wheel 5 Charging indicator 6 Charging cable 7 Emergency button 8 Safety belly button 9 Accelerator 10 Multi function tiller 11 Outer covers 12 T...

Page 6: ...6 b Main technical data Fig 2 Technical data...

Page 7: ...Lift h3 mm 3515 4 5 Height mast extended h4 mm 4005 4 9 Height drawbar in driving position min max h14 mm 1100 1360 4 15 Height lowered h13 mm 85 4 19 Overall length l1 mm 1867 4 20 Length to face of...

Page 8: ...30 78 2815 3305 2900 2080 78 3115 3605 3200 2280 78 3515 4005 3600 The truck has an emergency button 6 which stops all lifting lowering driving functions and engages the failsafe electromagnetic brake...

Page 9: ...e in V 5 Own mass self weight in kg without battery 6 Name and address of manufacturer 7 Battery weight minimum maximum 8 Nominal power in kW 9 Load center distance 10 Manufacturing date 11 Option Fig...

Page 10: ...ortation of load is safe Do not operate the truck with removed covers or the apron Watch difference in floor levels when driving Load could fall down or the truck could get uncontrollable Keep watchin...

Page 11: ...is charged follow chapter 8 Do the work according to the daily inspections as well as functional checks b Hoisting transportation For transporting remove the load lower the forks to the lowest positi...

Page 12: ...k the truck on the following points before operation Remove load from truck and lower the forks DO NOT USE THE TRUCK IF ANY MALFUNCTION IS FOUND Check for scratches deformation or cracks Check if ther...

Page 13: ...Parking DO NOT PARK THE TRUCK ON INCLINED SURFACES The truck is equipped with an electromagnetic fail safe stopping and parking brake Always lower the forks fully and drive the truck to a safe area Pr...

Page 14: ...carefully with or without the pallet By travelling out of the racking take care that the forks are not touching the racking Press the lowering button Fig 7 19 carefully Lower the load until the forks...

Page 15: ...d The truck brakes until it stops By moving the accelerator button Fig 7 9 from one driving direction directly to the opposite direction the truck brakes regenerative until it starts traveling into th...

Page 16: ...ing towards other components of the truck PSE15 C equips with lead acid battery 2x12V 106Ah 2x34kg IT IS ONLY ALLOWED TO USE LEAD ACID BATTERY FOR ECL15B IT IS ONLY ALLOWED TO USE LITHIUM BATTERY FOR...

Page 17: ...splayed by its own indicator light 4 Turtle speed display the turtle symbol is normally off Press the turtle speed button on the tiller then the turtle symbol will display on the screen and the truck...

Page 18: ...4 Maintenance checklist Interval Month 1 3 6 12 Hydraulic 1 Check the hydraulic cylinder piston for damage noise and leakage 2 Check the hydraulic joints and hose for damage and leakage 3 Inspect the...

Page 19: ...nded to use hydraulic oil in connection with average temperature Environment temperature 5 25 25 Type HVLP 32 DIN 51524 HLP 46 DIN 51524 Viscosity 28 8 35 2 41 4 47 Amount 5L depends on specific model...

Page 20: ...removed unscrew carefully For reattaching place the guarding to its correct position and screw to their original position If you need to replace parts please call your service partner Please make sure...

Page 21: ...Check and eventually replace fuses Battery discharged Charge the battery Tiller in the operating zone Move the tiller firstly to the braking zone Only travelling in one direction The accelerator and t...

Page 22: ...22 10 WIRING CIRCUIT DIAGRAM a Electrical circuit diagram Fig 17 Electrical diagram PSE15 C...

Page 23: ...1 10A fuse SM Emergency switch U 24V charger YV Electromagnetic valve XW Spring cable SU Micro switch DT Detong logic module BE Accelerator SH2 Proximity switch NC SA SH SB SJ Proximity switch NO K K1...

Page 24: ...able 8 Description of hydraulic components Code Item Code Item A Hydraulic power unit motor and pump E Throttle valve B One way valve F Cylinder C Electromagnetic valve G Safety valve D Relief valve F...

Page 25: ...on in ASME B56 1 concerning the operator In this standard it is defined that the safe operation is the responsibility of the operator ASME B56 1 2003 Part II section 5 1 1 You and others can be seriou...

Page 26: ...ning stay clear stop truck L Label battery danger M Label electrical devices N Decal not under on forks The truck is equipped with an emergency button 6 which stops all lifting lowering driving functi...

Page 27: ...low the instructions F Decal oil filling G Label no riding H Label crushing warning I Label no adding electrical devices M Label be certified and trained J Label battery danger L Label no standing rid...

Page 28: ...x w in 8 3 2 8 3 3 Tire size rear x w in 3 1 2 8 3 4 Additional wheels dimensions x w in 3 9 2 3 5 Wheels number front rear x driven wheels 1x 1 4 3 6 Tread front b10 in 21 9 3 7 Tread rear b11 in 16...

Page 29: ...6 A B C no no 6 4 Battery voltage nominal capacity K5 V Ah 2x12 106 6 5 Battery weight lbs 2x75 6 6 Energy consumption acc to VDI cycle kWh h 0 7 Addi tional data 8 1 Type of drive control DC Speed Co...

Page 30: ...come pure ilrispettivodecretolegislativo per la conversionedelledirettive in dirittonazionale I sottoscrittisonosingolarmenteautorizzatiallacreazionedelladocumentazionetecnica BG E 2006 42 EG 2014 30...

Page 31: ...klju no z njihovimi spremembami ter ustrezno pravno uredbo o prevzemu smernic v nacionalno pravo Podpisniki so vsakokrat posamezno poobla eni za izdajanje tehni ne dokumentacije TR AB Uygunluk A klama...

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