Noblelift CG1646, Service Maintenance Manual

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34
CONNECTIONS
Low Current Connections
A 16-pin Molex low current connector in the controller provides the low current logic control connections:
Pin 1 load sensor input [optional]
Pin 2
Fault 1 output / pump input
Pin 3 Fault 2 output
Pin 4 main contactor driver output
Pin 5 throttle: 3-wire pot high
Pin 6 throttle: 0–5V; pot wiper
Pin 7 throttle: pot low
Pin 8 auxiliary driver output (typically
used for an electromagnetic brake)
Pin 9 Mode Select 2 input
Pin 10 emerg. reverse check output [optional]
Pin 11 reverse input
Pin 12 forward input
Pin 13 emergency reverse input
Pin 14 Mode Select 1 input
Pin 15 interlock input
Pin 16 keyswitch input (KSI)
The mating connector is a 16-pin Molex Mini-Fit Jr. connector p/n 39-01-2165 using type 5556 terminals.
A 4-pin low power connector is provided for the
handheld programmer. A complete 1311 programmer
kit, including the appropriate connecting cable, can be
ordered from Curtis. The 4-pin connector can also be
used for the Spyglass display. The display is
unplugged when the programmer is used.
High Current Connections
Three tin-plated solid copper bus bars are provided for high current connections to the battery (B+ and
B-) and the motor armature (M-). Cables are fastened to the bus bars by M8 bolts. The 1243C case
provides the capture nuts required for the M8 bolts. The maximum bolt insertion depth below the surface
of the bus bar is 1.3 cm (1/2"). Bolt shafts exceeding this length may damage the controller. The torque
applied to the bolts should not exceed 16.3 N·m (12 ft-lbs). Two 1/4" quick connect terminals (S1 and S2)
are provided for the connections to the motor field winding.
Pin 1 receive data (+5V)
Pin 2
ground (B-)
Pin 3 transmit data (+5V)
Pin 4 +15V supply (100mA)
16 15 14 13 12 11 10 9
8 7 6 5 4 3 2 1