background image

B1

Box

B1

9

6

B1

B1

Upper

Lower

Step 7

Here, in Step 7, is a single-man job, in the assembly of the 

Foot Base to the Pillar.

Keeping the 

Pillar

 in the same propped position from above, proceed to attach the 

Foot Base ( B1 ).

Attach the 

FOOT BASE ( B1 )

 to the Pillar with 

Screws (

).

Using the 

Allen Wrench (

)

, secure and tighten all 3 ( three ) 

Screws (

into the base of the 

Pillar

as shown above.

There are a total of 3 Screws to be affixed per Foot Base (B1).

Repeat this Step 7 for the remaining 2 ( two ) Pillars.

The completion of assembly 

Steps 5, 6 and 7

  here, is that you now have 3 ( three )  

Pillars

, fully assembled 

with 

Foot Aprons with Foot Base.

Ensure all the Screws of these Foot Bases are FULLY SECURED AND TIGHTENED.

To assist the flow of assembly into a Pergola, you may place each Pillar to the previously marked locations.

Step 8

SAFETY REMINDER :

Upon completion at Step 7 above, you would have assembled all 3 (three ) 

Pillars, complete with 

Foot Bases.

Before moving on to the next part of the 

Pergola

 assembly, go back and check and 

ENSURE ALL BOLTS AND SCREWS at ALL ASSEMBLY POINTS for ALL 3 (three) Pillars, 
are FULLY SECURED AND FULLY TIGHTENED into position AT ALL POINTS.

Here below in Step 9 & 10, involves the assembly of the 

INNER and OUTER Joist to the Pillars. 

 

The function of the 

Inner and Outer Joists

 will be attached to the 

top of the pillars

 to become 

the core support for the 

Roof Slats.

20 OF 46

Summary of Contents for TRIANGULAR PERGOLA

Page 1: ...NY PART OF THE PERGOLA 5 USE STEP LADDERS ONLY TO ASSEMBLE THIS PERGOLA 6 IN THE PROCESS OF ASSEMBLY IF YOU SHOULD ACCIDENTALLY LOSE ANY HARDWARE DO NOT REPLACE WITH YOUR OWN HARDWARE 7 IN THE PROCESS...

Page 2: ...embly process This is especially required during lifting of heavy or large parts and or the long Joists 7 Do Exercise Safety at all times when using the Step Ladders and or Hammer when staking the Gar...

Page 3: ...llowed by the application of sealant It will prevent further splitting or any other weather related damages 3 Replace any rusted bolts nuts and washers If not sand it and repaint using Non leaded pain...

Page 4: ...Mid Joinery Anchor Panel with 4 four pcs of pre attached wooden dowels Pillar Mid Joinery Slide Panel with Grooves Note 2 Upon completion of Bundle Part 1 assembly you would have 3 three pcs of Pillar...

Page 5: ...ls B3 Pillar Base Foot Apron Slide Panel 6 6 Bundle II Parts of Foot Base Foot Aprons Note 3 Upon completion of Bundle Part II you would have assembled all 3 three Pillars complete with Foot Bases The...

Page 6: ...1 1 Bundle III Parts of Inner and Outer Joists to the Pillars Note 4 Each JOISTS would need 2 pcs of Joinery Short Joists C7 to complete the Inner and Outer Joists 6 OF 46 C4 Inner Joist 2 C5 Inner Sl...

Page 7: ...uter Joists Left Inner Joist C1 C2 C7 Bundle IV Parts of Front Roof Support Joist D1 1 Front Roof Support Joist Left D2 Front Roof Support Joist Right D3 Front Joist Joint Long 1 1 D4 Front Joist Join...

Page 8: ...and Screws are FULLY tighten after these are assembled The Metal Cleat is placed and sandwiched between the Wood Joists Do make sure the screw holes are well aligned to the holes in the JOIST KEY Fron...

Page 9: ...nt E is the Middle Roof Support Joist Component F is the Corner Roof Support Joist Component G is the Roof Slats E 1 Middle Roof Support Joist F Corner Roof Support Joist G Roof Slat 1 7 Component V M...

Page 10: ...ke is for Grass Ground Surface only Note 9 Pillar Mounting Hardware to Concrete Flooring is NOT included NOT provided in this kit Note 10 Please confirm with your local Building Permit Office to deter...

Page 11: ...ists connected to become the RIGHT and LEFT Inner and Outer Joists Assembly Preparation Parts of PILLARs A1 A2 A3 A4 A5 Parts of Foot Base Foot Aprons B1 B2 B3 C1 C2 C3 C4 C5 C6 C7 C1 C4 D1 D2 D3 D4 D...

Page 12: ...mponent MIDDLE Roof Support Joist Component CORNER Roof Support Joist G Component Roof Slats 11 10 9 8 7 6 5 4 3 2 1 x 17 x 15 x 29 x 11 x 59 x 26 x 51 x 15 x 4 x 3 x 12 Not provided HARDWARE PACK 12...

Page 13: ...ist Left C3 Joinery Short Joist C7 Outer Joist C1 Inner Joist C4 Inner Joist C4 Outer Joist C1 Inner Slotted Joist Right C5 Outer Slotted Joist Right C2 Front Joist Joint Key D4 Front Roof Support Joi...

Page 14: ...n the assembly Read instructions cover to cover In image OVERVIEW 2 above it is intended to give you an overview on all the COMPONENTS that are to be assembled to become the Pergola 14 OF 46 OVERVIEW...

Page 15: ...all parts on a Clean and Non Marring Surface 3 Place all parts in group bundle as recommended above in the above introduction Step 2 Place Upper Pillar A1 to Lower Pillar A2 as shown above Affix Uppe...

Page 16: ...he Upper portion of this Anchor Panel These Mid Joinery panels has Pre attached Wooden Dowels Ensure there are 4 four pieces of pre attached Wooden Dowels on each Anchor Panel before assembly Affix th...

Page 17: ...L A5 with Screws to the Pillar Do not fully tighten each screw before going on to the next as this may cause warpage Affix these Screws in a sequential manner Secure each Screw up to 70 80 and move on...

Page 18: ...re attached Wooden Dowels Each FOOTAPRON panel has a distinct Upper and Lower feature For ease of assembly place a box or an object to prop up the Pillar at the foot base end as shown above Then proce...

Page 19: ...pron Slide Panel B3 into place Use the Allen Wrench tighten the Screws There are 2 two Screws per Slide Panel tighten these in a sequential manner Then turn the Pillar 180 degrees and repeat Steps 6 h...

Page 20: ...Foot Aprons with Foot Base Ensure all the Screws of these Foot Bases are FULLY SECURED AND TIGHTENED To assist the flow of assembly into a Pergola you may place each Pillar to the previously marked l...

Page 21: ...ch the Outer Joist and Outer Slotted with 2 two pieces of Joinery Short Joist C7 as shown above Using Allen Wrenches turn in Bolt and Sleeve Nuts as shown above There are a total of 6 Bolt and 6 Sleev...

Page 22: ...ch the Inner Joists and Inner Slotted with 2 two pieces of Joinery Short Joist C7 as shown above Using Allen Wrenches turn in Bolt and Sleeve Nuts as shown above There are a total of 6 Bolts and 6 Sle...

Page 23: ...ich the Outer Joists and Outer Slotted with 2 two pieces of Joinery Short Joist C7 as shown above Using Allen Wrenches turn in Bolt and Sleeve Nuts as shown above There are a total of 6 Bolt and 6 Sle...

Page 24: ...ndwich the Inner Joist and Inner Slotted with 2 two pieces of Joinery Short Joist C7 as shown above Using Allen Wrenches turn in Bolt and Sleeve Nuts as shown above There are a total of 6 Bolt and 6 S...

Page 25: ...rwards as shown above There are a total of 2 Screws to connect METAL CLEAT with Front Left Support Joist and Front Right Support Joist FULLY SECURE AND TIGHTEN ALL SCREWS D5 12 D1 D2 D5 10 Step 13 Not...

Page 26: ...t by joining and connecting with 1 one piece of Front Joist Joint Key D4 and 1 one piece of Front Joist Joint Long D3 These 3 layers of Joists are then bolted together using Bolts Sleeve Nuts by using...

Page 27: ...the Pergola has not been marked it is recommended that this is done so now The Pergola is tall wide and heavy Therefore to avoid any injury and or damage to the Pergola it is best to assemble the Perg...

Page 28: ...t partners position 2 two pcs of Pillars approximately 7 seven feet apart closest to your marked ideal location Pick up the pre assembled RIGHT Outer Joists from Step 9 and place to the Insteps at the...

Page 29: ...letion of the RIGHT OUTER Joist to the Pillar you will now have the Pergola RIGHT PANEL assembled 17 1 Gently and slowly lift at Panel to the postion of 90degrees 17 2 Upon reaching the 90degrees posi...

Page 30: ...assembled RIGHT Panel of the Pergola onto the ground proceed to fix the RIGHT INNER Joists There are a total of 4 four points Affix using Screws and Allen Wrench There are a total of 4 Screws to be a...

Page 31: ...takes Hardware are NOT provided and is for Grass Ground Surface only Using a Hammer or a Mallet gently hammer the Garden Stakes between 70 to 80 into the ground as pictured above surface is NOT INCLUD...

Page 32: ...FT 3rd third Pillar from STEP 8 to the marked ideal location for the 3rd third Pillar Check and assess that this LEFT 3rd third Pillar is aligned to the previously hoisted RIGHT Pergola panel Once in...

Page 33: ...Pillars The 3rd partner on the ground will hand the relevant component to be assembled Upon the 2 partners on the Step Ladders are being well positioned the 3rd third partner on the ground shall hand...

Page 34: ...o the adult partners the LEFT OUTER JOIST due the 2 two partners are on the 2 two Step Ladders Affix this Outer Joists to the PIllars by using Screws and Allen Wrench There are a total of 4 four Screw...

Page 35: ...nd Screws At this juncture DO NOT PROCEED to the next step instead proceed to INSPECT AND ENSURE THAT ALL BOLTS SLEEVE NUTS AND SCREWS ARE FULLY SECURED AND TIGHTENED Upon satisfactory inspection and...

Page 36: ...e of the Corner Joist is attached first then the other it may cause some deformation at the angle of assembly Connect the CORNER ROOF SUPPORT JOIST F component to both the LEFT and RIGHT INNER JOISTS...

Page 37: ...37 OF 46 Step 25 E E 2 9 8 9 7 9 7 9 2 8...

Page 38: ...iddle of both the LEFT and RIGHT Inner Joists Both partners must connect this MIDDLE Roof Support Joist TOGETHER AND AT THE SAME TIME Affix with using Washers Bolts Sleeve Nuts and Allen Wrenches Turn...

Page 39: ...39 OF 46 Step 26 2 9 8 9 7 9 7 9 2 8...

Page 40: ...At this point DO NOT PROCEED to the next step instead proceed to INSPECT AND ENSURE THAT ALL BOLTS SLEEVE NUTS AND SCREWS ARE FULLY SECURED AND TIGHTENED Upon satisfactory inspection and confirmation...

Page 41: ...12 1 41 OF 46 G Step 27 12 1...

Page 42: ...RONT Roof Support Joist area as shown above 2 two partners are on the Step Ladder shall receive and affix the ROOF Slats The 3rd third partner shall hand the ROOF Slats to the 2 partners on the Step L...

Page 43: ...fixture position compared to the other six roof slats You will find an Extended Wood Block at the MIDDLE JOIST area with a predrilled pilot hole Drive the Screw by Screw Driver fully through this Ext...

Page 44: ...12 1 44 OF 46 G 12 1...

Page 45: ...of Support Joist area as shown above 2 two partners are on the Step Ladder shall receive and affix the ROOF Slats The 3rd third partner shall hand the ROOF Slats to the 2 partners on the Step Ladders...

Page 46: ...ansers or polish Children should not climb or jump on the Pergola Do not write on furniture without a padded barrier to protect the surface Not for commercial use For residential use only Stains may b...

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