NIPPON POP RIVETS AND FASTENERS PNT1000 Instruction Manual Download Page 1

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INSTRUCTION MANUAL

The PNT1000 is solely for use with Pop Nuts.
Read this manual thoroughly before you start and use the PNT1000 according
to the instructions.
Store this manual where the person who uses the tool may refer to it easily.

NIPPON POP RIVETS AND FASTENERS LTD.

Summary of Contents for PNT1000

Page 1: ...solely for use with Pop Nuts Read this manual thoroughly before you start and use the PNT1000 according to the instructions Store this manual where the person who uses the tool may refer to it easily...

Page 2: ...names Outlines Specifications Preparations for use Precautions on use 9 Adjustment of each part 11 How to use the PNT1000 16 Maintenance and testing 19 Troubleshooting 27 10 Parts List 29 11 Cross sec...

Page 3: ...accident or injury 2 Each part must be adjusted properly before operation See P 11 Improper adjustment may cause damage the tool and trouble or injury by shot of broken parts as well as lowering the t...

Page 4: ...accident or injury 2 The fill screws must be fully tightened before you use this tool If any of the fill screws are loose or missing oil can spurt out causing accident or injury 3 Do not operate this...

Page 5: ...tool from the manufacturer If the tool needs repairing contact your supplier or the manufacturer If this tool is repaired by someone who lacks the required level of knowledge and ability performance...

Page 6: ...OP Nut Base material Nose housing Rear case Not provided See p 8 Thread size Rc 1 4 Nose piece Chamber Hose Coupler Socket Exhaust holes Mandrel Lock nut Exhaust Handle Trigger Control knob Coupler Pl...

Page 7: ...al nut Alminum Tetra nut Steel Rollet nut Steel Table 2 2 Thread size M12 1 0 M10 M12 Mandrel Nosepiece Nut tool No Pop nut size No Thread Size No I D PNT1000 M6 M6 1 0 PNT600 01 6 use with mandorel a...

Page 8: ...ble 3 1 Specifications Model PNT1000 Weight 2 5kg Overall length 320mm Overall height 276mm Stroke 1 7 5mm Compressed air pressure req d 0 5 0 6MPa Pop Nut which may be fastened See table 2 2 p 5 28 1...

Page 9: ...and tool is over 3m lubricate to coupler plug after every 500pcs fastening of POP Nuts Refer to P 21 for detail to lubricate to coupler Reference Frequency of lubrication depends on a supply of lubri...

Page 10: ...Coupler Plug Thread size R 1 4 Regulator Compressor Air filter Lubricator Coupler Socket 3m Max Hose I D 6 5mm Min Not attached 8...

Page 11: ...e life will be shortened Refer to the following examples of trouble Install a lubricator within 3m of the tool and adjust its drip rate Recommended drip volume 1 2 drops for 10 20 nuts fastening See p...

Page 12: ...other oil could cause a breakdown Table 5 1 Specified hydraulic oils Company name Product name Idemitsu Daphne Hydro 68 Mobil Mobil DTE 46 68 Cosmo Cosmo Hydro RO68 Esso Tel Esso 68 Nisseki FBK RO68 M...

Page 13: ...the left to remove it for replacement See Figure 6 2 4 Push the lock pin holder in with your finger while you screw the new mandrel into the spin pull head until it stops Release the lock pin holder a...

Page 14: ...ce One thread Figure 6 3 Figure 6 4 6 2 Adjustment of the stroke Adjust the stroke to match the POP Nut size and the base material thickness you will be working with Short stroke causes a decrease in...

Page 15: ...crew use 1 5mm Hexa wrench Control knob Scale Control nut Figure 6 6 Note Do not loosen the lock screw on the control knob as this will disturb the stroke To loosen the lock screw to turn the control...

Page 16: ...is excessive the caulk stroke decreases Control knob turn adjustment 1 turn 0 8mm 1 4 turn 0 2mm Repeat steps and until the caulk stroke matches the standard stroke Warning Fasten the POP Nuts on actu...

Page 17: ...ide with the value in t m graph This formula can be used for POP nuts that are not indicated in t m graph t Base material thickness mm m Caulk stroke mm N 1 10 of POP part number two lowest digit valu...

Page 18: ...m front or back Procedure 1 Mounting When the Pop Nut is gripped gently and pressed by the mandrel with a force of approximately 49N or more the mandrel turns clockwise Screw the Pop Nut down onto the...

Page 19: ...se material with jigs to prevent rotating with mandrel Precautions on fastening Fit the flange of the POP Nut closely against the base material An opening between flange and base material may cause de...

Page 20: ...reverse rotation and detaches the POP Nut Figure 7 8 Figure 7 8 Trigger Control knob Cap screw Spin pull head Nose housing Pull While pressing Rotate Figure 7 9 Figure 7 10 b If the POP Nut jams and...

Page 21: ...on Check of oil amount and drip amount When lubricator set in hose within 3m of tool Supply of lubricate oil to coupler plug When not set lubricator or not able to set within 3m to tool Every day befo...

Page 22: ...between the spin pull head and the spin pull head case will start to cause heating drying and rattling Rotation will be slower with less torque Follow the procedure from 6 to remove the nose housing a...

Page 23: ...12 and adjust stroke Procedure Fasten POP Nuts on actual material or testpiece same thickness and material and check m length see p 15 If stroke is short adjust it with p 14 8 5 Lubrication Proper lu...

Page 24: ...eplacement of the control nut and the T valve push rod When the mandrel is broken or the screw thread of a POP Nut is broken by excessive stroke the control nut and T valve push rod may be broken Proc...

Page 25: ...e assembly part Figure 8 10 8 11 Place the T valve push rod in approx 1mm back from the end of the control knob and tight the lock screw of the control nut If lock screws removed from damaged part are...

Page 26: ...k screw again See Figure 8 14 Control nut Lock screw Lock screw Control knob Figure 8 14 Recheck the stroke If the stroke is between 0 8mm and 1 2mm adjustment is complete If not try again Caution For...

Page 27: ...ew use 1 5mm Hexa wrench Control nut Set the position to 10mm Graduation End of the control nut Lock screw Don t loosen Control knob Figure 8 15 Note You must not loosen the lock screw of the control...

Page 28: ...hat the location for attaching the filler screws is uppermost Use a straight screwdriver to unscrew the filler screws to let any excess oil and air bubbles escape Once the hydraulic oil stops coming o...

Page 29: ...ment of minimum stroke Adjust the minimum stroke See p 24 5 Damage of control nut and T valve push lod Replace damaged part See p 22 No forward or reverse rotation of the mandrel or Slow ratation 6 To...

Page 30: ...sible stroke 2 Insufficient of hydraulic oil Fill the hydrauluc oil See p 24 The caulk stroke is inadequate Where the automatic reverse rotation and mandrel detachment operate normally 1 The caulk str...

Page 31: ...140 PNT1000 11 Joint assembly 1set 52 O RING 3093 1A O ring 1 13 LFB1210 Bearing 1 142 PNT1000 30 Air piston assembly 1set 14 PNT1000 12A Joint 1 53 PNT1000 31 Air piston 1 15 PNT1000 13 Front case 1...

Page 32: ...Plug 1 116 PNT600 116 Cylinder 1 89 O RING SS085 1A O ring 1 117 PNT600 117 Front plate 1 90 PNT600 60 O ring S6 1A 2 118 PNT600 118 Ball bearing 626 1 91 PNT1000 50A valve lower 1 119 PNT600 119 Spa...

Page 33: ...PNT1000 Cross sectional diagram of the PNT1000...

Page 34: ...PNT1000 Exploded diagram of the compressed air motor 30...

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NIPPON POP RIVETS AND FASTENERS PNT1000, Instruction Manual

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