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Nikon AF-S VR Zoom-Nikkor ED 24-120mm f/3.5-5.6G IF, Repair Manual

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Nikon AF-S VR Zoom-Nikkor ED 24-120mm f/3.5-5.6G IF Repair Manual Download Page 97

JAA78271-R.3598.A

- T2

･

AF-S VR24-120/3.5-5.6G -

Making of self-made tool

Connector

Use this range.

Main PCB

①

Remove the elements (condenser, transistor,

 

 IC, etc.) installed within the dotted line as

 

 shown in the left from both sides of PCB.

 

 Don’t remove the connector.

②

Cut the PCB at the dotted line.

③

Solder the cords at 4 pattern places on the

 

 PCB as shown in the left.

●To inspect and adjust the output waveform of MR encoder, it is necessary to make a self-made tool 
   by using the main PCB of repair parts. 

  

 The making procedure is shown below.  Make a self-made tool according to this procedure.

   Use the main PCB for AF-S24-85/3.5-4.5G or AF-S DX 12-24/4G.
   This tool is the same as the tool that was Self-made for AF-S24-85/3.5-4.5G or AF-S DX 12-24/4G.

ＭＲ－Ａ

ＭＲ－Ｂ

ＧＮＤ

ＶＣＣ（５．

０Ｖ）

INC

Summary of Contents for AF-S VR Zoom-Nikkor ED 24-120mm f/3.5-5.6G IF

Page 1: ... 3598 A 作成承認印 配布許可印 REPAIR MANUAL NIKON CORPORATION Tokyo Japan Recycled paper Printed in Japan May 2003 Copyright ｃ 2003 by Nikon Corporation All Rights Reserved AF S VR Zoom Nikkor ED 24 120mm f 3 5 5 6G IF INC ...

Page 2: ... lens elements 84 20 30 71 16 20with IX 240 system cameras 61 13 20 with Nikon Digital Camera D1 D1H D1X D100 24 28 35 50 70 85 120mm Output to camera body Manually via separate zoom ring Nikon Internal Focusing IF system utilizing an internal Silent Wave Motor manually via separate focus ring Graduated in meters and feet from 0 5m 2ft to infinity 0 5m 1ft at all zoom settings Fully automatic f 3 ...

Page 3: ... VR vibration reduction unit and gyro base plate be sure to adjust the VR by using the VR lens adjustment equipment J15380 to maintain the functional accuracy of the picture blur correction However except for disassembling the above part the VR adjustment is NOT necessary At service agencies where the VR lens adjustment equipment is not prepared do NOT disassemble NOR repair the products of the ab...

Page 4: ...JAA78271 R 3598 A L2 AF S VR24 120 3 5 5 6G DISASSEMBLY 1ST LENS GROUP 63 135 1st lens group 68 3 65 3 B4 86 B47 55 129 3 119 2 131 2 132 2 INC ...

Page 5: ... AF S VR24 120 3 5 5 6G REAR COVER RING BAYONET INDEX RING FOCUS RING 122 M A change over SW Unscrew 122 and lift the M A change over SW in the direction indicated by the arrow 113 2 102 3 125 106 104 3 Rear cover ring INC ...

Page 6: ...4 120 3 5 5 6G Index ring Focus ring By passing the M A change over SW through the hole of the index ring detach the index ring and focus ring MAIN PCB Remove the connector at 8 parts and the screw 95 and detach the main PCB 95 INC ...

Page 7: ...se plate Gyro base plate Take out 2 screws 96 and 1 screw 94 and lift up 29 123 95 61 Tape Zoom encoder brush Remove the tape and detach the zoom encoder brush by displacing it Remove the circled part of the FPC Turn the zoom to the TELE side and take out 2 screws 124 and 70 94 96 29 ＦＰＣ 124 70 INC ...

Page 8: ...JAA78271 R 3598 A L6 AF S VR24 120 3 5 5 6G 139 2 97 24 Zoom ring 89 3 89 3 DISTANCE SCALE RING INC ...

Page 9: ...e 4th lens group the lens alignment is required At service agencies where the operations of the alignment cannot be performed do NOT detach the 4th lens group 4TH LENS GROUP FRAME Turn this ring in the direction indicated by the arrow and set the zoom to WIDE 66 2 78 SWM unit 96 3 INC ...

Page 10: ...oup 115 2 100 2 100 2 98 3 79 3 81 2 114 2 96 3 Caution Removing G11 G12 lens housing unit may cause a failure of optical performance In this case inform the Kyotens of each region Addition ２ Changed page June 14 2006 Revision Removing G11 G12 lens housing unit INC ...

Page 11: ...JAA78271 R 3598 A L9 AF S VR24 120 3 5 5 6G 2ND LENS GROUP Seal 2nd lens group 2ND SLIDING RING CAM RING 2nd sliding ring Cam ring VR UNIT 57 80 2 91 3 112 69 3 INC ...

Page 12: ...JAA78271 R 3598 A L10 AF S VR24 120 3 5 5 6G APERTURE BLADE HOUSING GROUP VR unit 130 36 33 B1 7 34 103 2 37 INC ...

Page 13: ... AF S VR24 120 3 5 5 6G ASSEMBLY APERTURE BLADE HOUSING GROUP VR unit 130 36 33 B1 7 34 103 2 37 Position to attach 37 VR UNIT Apply the grease MZ 800S to 4 convexities Apply the grease MZ 800S to 3 convexities 37 69 3 INC ...

Page 14: ... sliding ring Hole Mark Position to attach the 2nd sliding ring 2ND LENS GROUP Seal 2nd lens group Apply the grease G92KA to the all around outer surface of the ring 80 2 91 3 112 Apply the grease GE 8 to the all around outer surface of the ring and cam groove Cam ring 57 INC ...

Page 15: ... L13 AF S VR24 120 3 5 5 6G CAM RING 3rd lens group Pinch the FPC by 115 and attach 115 with the screw 100 96 3 Apply the grease GE 8 to 5 convexities Attach Screw Lock 115 ＦＰＣ 115 2 100 2 100 2 98 3 79 3 81 2 114 2 INC ...

Page 16: ...JAA78271 R 3598 A L14 AF S VR24 120 3 5 5 6G 4TH LENS GROUP FRAME SWM UNIT SWM unit Engage the SWM driving lever with 112 Driving lever 96 3 66 2 78 112 Attach Screw Lock INC ...

Page 17: ...ply 1 unit For self made tool 5 0V and 100mA Oscilloscope 1 unit Self made tool 1 unit Use the tool that was made for AF S24 85 3 5 4 5G Caution In case of any trouble in continuity between the self made tool and the contacts of relay FPC there may be dust corrosion or oxidation on the contact surface of relay FPC Be sure to polish the contact surface before connecting to the self made tool 2 Prep...

Page 18: ...f Time Div properly In case wide waveform noise is seen use the filter function How to set the filter function in case of Yokogawa manufactured DL1540 １ Press the filter button ２ Turn Smooth ON in the menu on the PC screen Standard 50mV or more of the amplitude of all waveforms Note Check the waveform by moving the focus ring back and forth from the infinity end position to the close distance end ...

Page 19: ...check the screws 644 because one of them may be loosened If the screw is not loose replace the MR head unit B635 and readjust it because the MR head may have troubles MR head Magnetic tape In case a drop in the amplitude between the infinity and the close distance positions is seen replace the magnetic tape and readjust it because the magnetic data of the tape may be damaged Turn the rated voltage...

Page 20: ... convexity of 25 to assemble 25 77 Convexity Groove 3mm Give the SWM driving shaft a complete turn in the direction indicated by the arrow As shown in the above slip the distance scale ring 3 mm from the reference line Assemble the distance scale ring at the left position Reference line Pass FPC through the hole Apply the grease MZ 800S to the convexity 89 3 Driving shaft INC ...

Page 21: ... leather to 24 and apply the oil barrier to the all around attached part Align the convexity of the zoom ring and the groove of 24 to assemble Attach with the both sided adhesive tape Fine chamois leather Apply the oil barrier to the all around outer surface Convexity Apply the grease MZ 800S to 2 convexities and 2 cam grooves Apply the grease MZ 800S to the grooves 89 3 INC ...

Page 22: ...Zoom encoder brush 15mm 40mm Set the zoom to WIDE side Attach the zoom encoder brush at the reference position of the left Cut the tape TA0018 into 15mm 40mm piece and attach it at the left position Set the zoom to the TELE side and attach and fix 70 with 2 screws 124 Attach Screw Lock 124 70 INC ...

Page 23: ...e plate Gyro base plate Attach the gyro base plate and DC DC base plate to 29 and mount them on the body with 2 screws 96 and 1 screw 94 123 95 61 MAIN PCB Put the M A change over SW into the connector Insert the connectors at 7 parts and attach the main PCB with the screw 95 94 96 29 95 INC ...

Page 24: ...F S VR24 120 3 5 5 6G INDEX RING FOCUS RING Index ring Focus ring Attach the focus ring Pass the M A change over SW through the hole of the index ring and attach the index ring BAYONET 122 M A change over SW 125 106 104 3 INC ...

Page 25: ...so as to position B601 inwards then tighten two screws 644 Then in the same way for the rest tighten the four screws 644 for the two of B601 Tighten the two screws 664 644 for B604 Check the operations of the focus ring again B601 3 B604 644 2 at 3 places 644 2 Loosen the two screws 644 for B601 at three places six screws 644 in total and also loosen the two screws 644 for B604 Focus ring Index wi...

Page 26: ...e aperture opening Standard Full aperture In case the standard is not met adjust the position of aperture lever by loosening 2 screws 92 1ST LENS GROUP 68 3 65 3 B4 86 B47 55 129 3 Notch Convexity Fit the convexity of the 1st lens group B4 in the notches of B47 and 86 to assemble them Apply the grease GE 8 to cam grooves at 3 parts J18004 1 INC ...

Page 27: ...R 3598 A L24 AF S VR24 120 3 5 5 6G 63 135 RUBBER RING Set the zoom to WIDE side Turn 55 so that the screw 65 can be seen Assemble the 1st lens group at the above position 119 2 131 2 132 2 Attach Screw Lock INC ...

Page 28: ...ent chart and Viewers are fit ref Page L24 17 for how to create it Note The below left equipment for center alignment is NOT used for AF S VR24 120 3 5 5 6G Note This adjustment is required when the 4th lens group is removed Note After confirming that the VR lens is locked Vibration reduction switch is OFF make this adjustment For the vibration reduction switch refer to Page 17 of User Manual supp...

Page 29: ... Lens optical alignment equipment for center and periphery VIDEO cable VIDEO IN VIDEO OUT VIDEO IN of LINE A Fiber optic cable Cross line chart Pinhole chart Power cable for CCD camera Connect each cable to the appropriate equipment with the same number e g Connect up to AC power for CCD camera Slide rail for Lens alignment equipment The chart is embeddied in cardboards Chart shooting equipment fo...

Page 30: ...pment for periphery with the groove positioned slightly toward the counterclockwise direction from the below 12 o clock position Then turn the tool clockwise all the way to the right and move the lever to the left to fix it Groove for release pin Center positioning tool Fixing lever Lens alignment equipment for periphery Protection ring of Center positioning tool 12 o clock position INC ...

Page 31: ...older touches evenly the protection ring of the center positioning tool Note Without this alignment the 4th lens may be damaged by the holder Holder moving lever Unlock Move down slowly Micrometer for X axis Micrometer for Y axis Unlock the holder moving lever and move the holder down slowly by the lever Fixing lever Protection ring of Center positioning tool Holder INC ...

Page 32: ... being loose mount the lens to be examined on the equipment for periphery alignment ref for how to attach it Set the lens to WIDE end Set the zoom fixing base under the lens as shown below and turn the zoom ring until the edge of the lens touches the zoom fixing base Zoom fixing base Move the fixing lever of the alignment equipment to the right and remove the center positioning tool from the equip...

Page 33: ...that the intersection point of the cross lines 1 calibrated comes near the center of the monitor 1 Adjust 2 axis that run at right angles to one another by turning the LIGHT CONT knob of MEGALIGHT 100 and the focus ring until the calibration of the cross lines can be seen clearly LIGHT CONT knob Focus ring Cross line Note In case the cross lines are tilted adjust them by turning the chart which is...

Page 34: ...wn in the screw holes so that the screws can be easily found When the intersection point of the cross lines comes in the center tighten the 3 screws of the 4th lens chamber with the alignment screwdrivers Note When the holder is raised the intersection point of the cross lines is misaligned So make an adjustment by considering this Holes for Screwdrivers Alignment screwdriver INC ...

Page 35: ...Preset and the ISO to 200 Set up the camera D100 on a tripod on the slide rail Set the indication pointer of the tripod to 30 cm Set the alignment chart J19128 as shown below 30 cm 3 m 60 cm Shooting 30 fold magnification Alignment chart J19128 Rail tool Focal plane mark of camera Front Back Turn the power of viewers 5 pcs to ON Note If the batteries of viewers are exhausted with decreased brightn...

Page 36: ... chart fill the entire finder field frame Adjust the tilt of the slide rail to make the 3 chart lines position in the center of the viewfinder when the tripod is slid all the way to the front and back Connect the PC and camera via USB Camera setting Mass Storage Start the adjustment software LWM exe Click the Reset all log button Back the tripod to the 30 cm position Clicking the Adjustment button...

Page 37: ... 10 AF S VR24 120 3 5 5 6G Additional page December 24 2004 Set the focus mode of the camera D100 to M Slide the tripod to the front by 30 cm Click the measurement button of the adjustment software AF S24 120 3 5 5 6GVR INC ...

Page 38: ... this operation 4 more times totalling in 7 measurements The total sliding distance is 60 cm Note 1 When the below warning is given there may be some defects in the brightness of the viewers and or parallelism of the chart and camera etc So correct the above and make a remeasurement Note 2 When the below warning is given recheck that the Quality mode of the camera is set to RAW Note 3 When the bel...

Page 39: ...nd if END is displayed on the Information the lens optical alignment is completed If END is NOT displayed e g X directions 1 Y directions 1 go to the next 4 4th lens group alignment periphery alignment In case Please adjust optical axis is indicated make the adjustment of of 2 and take the chart shooting of the 4th lens group alignment of 3 Confirmation screen Information display AF S24 120 3 5 5 ...

Page 40: ...ss the LINE ON OFF button of LINE GENERATOR Turn the knobs of X1 and Y1 so that X and Y lines are displayed on the monitor Superpose these X and Y lines on the cross lines of the CCD camera Then press LINE LOCK button to fix these X and Y lines LINE GENERATOR X1 knob Y1 knob LINE ON OFF button LINE LOCK button Y line X line Superpose these X and Y lines on the cross lines of the CCD camera Then pr...

Page 41: ...e alignment screwdrivers Move the holder moving lever up to lock the holder Check that a shift length caused by the cross lines and the X Y lines is equal to the scales 1 1 scale of the calibrated cross lines of the results of Chart shooting of the 4th lens group alignment ref Pic 1 Note After fixing the 3 screws of the 4th lens chamber if a shift length is different from the results of the chart ...

Page 42: ...n which the lock pin of camera bodyenters just upward Fig 1 3 2 Mount the reversed rearcover ringon thepositionof Fig 1 and attach themas shown in Fig 2 Put with the groove in which the lock pin of camerabodyenters just upward Large notch of rear cover ring Fig 2 How to create positioning tool of 4th lens group holder for lens alignment AF S VR 24 120 3 5 5 6G It is the same tool with AF S ED 24 8...

Page 43: ...ount Then stop at the position as shown inFig 3 1 Fig 3 Fig 3 1 3 4 Fixthefollowing3locationsof the rearcover ring with theinstant adhesive Fig 4 3 5 Turn the bayonet mount over Reinforcethe following 3locations with the adhesive to attach the bayonetmountandrear cover ring firmly 3 6 Attachthemount rotation stopper screwat the appropriate position INC ...

Page 44: ...d cardboard box size 2 33 check the positions for embedding the light viewers and cut out the shape at 5 locations shaded parts size 154 x 245 mm as shown below ref Fig 2 Note Cutting the shape slightly smaller than the light viewers Put the 2nd flattened cardboard box size 2 33 and the above cut out 1st cardboard together as one and fix them by taping at 4 sides ref Fig 3 Then as for the 2nd flat...

Page 45: ...ng off secure the viewers with tape around Fig 2 As for the 1st flattened cardboard box cut out the 154 x 245 mm sized shape at 5 locations Fig 1 Prepare 2 package cardboard boxes and flatten them as below the 1st cut out cardboard together as one as shown below Fig 3 Package cardboard boxes Put the 2nd flattened cardboard boxe and below Cut out by matching the size of the 1st cutting Fig 6 Chart ...

Page 46: ...gative thin the washer 1st group washer 1 Read each value on the TELE and WIDE sides 2 Calculate as follows Ａ Ｂ Ｃ Ａ Value of TELE side Ｂ Value of WIDE side Ｃ Adjustment amount mm of the 1st lens group washer 86 3 Adjust the thickness of the washer 86 for the above amount of C value If C is positive thicken the washer If negative thin the washer Caution When putting in washers place a thin washer b...

Page 47: ...ust the MR duty Adjust the driving frequency and motor control 2 Equipment and tools to be required Single output rated voltage power supply 1 unit For contact A to mount Output of the DC DC converter 5 5V 100mA For contact F to contact G 6 0V 3 0A Oscilloscope 1 unit For adjusting the MR duty the driving frequency and motor control AF I communication box J15306 or J15306 1 1 unit AF I communicati...

Page 48: ...already built in DC DC converter for F100 Short circuit No 2 pattern at the rear Power supply for the circuit in the AF I communication box 5 5V When the RS232C terminal of the personal computer is a 9 pin type connect it by using the 25 pin 9 pin conversion connector RJ does not supply this connector Use products on the market AF S zoom lens inspection and adjustment software J18342 Personal comp...

Page 49: ...n the direction from the infinity to the close distance position Make sure that the waveform on the oscilloscope has duty 50 and stop the MF ring at the close distance end Setting of oscilloscope V Div CH1 5V V Div CH2 5V Coupling DC Time Div 5 m Sec Trigger Mode NORMAL Trigger Coupling DC Trigger Source CH １ Trigger Position 4 div Trigger Type EDGE Trigger Level 2 5 V Following the instruction on...

Page 50: ... New inspection program The lens automatically starts the driving of scanning TYPE OF LENS AF S VR NIKKOR 24 120mm 3 5 5 6G CPU VERSION 4 00 04 ADJUSTMENT FOR DRIVING FREQUENCY MOTOR CONTOROL ADJUSTMENT IS COMPLETED DOES THE MOTOR STOP DRIVING Yes １ No ２ SELECT THE NUMBER PUSH ESC KEY TO RETURN TO MENU In case the motor driving remains stopped when the above screen appears select 1 to end the adju...

Page 51: ... A HORIZONTAL POSITION LOW SPEED ADJUSTMENT SET OSCILLOSCOPE TO E TERMINAL OF AF I COMMUNICATION BOX OSCILLOSCOPE SETTING TIME DIV 500us div Trigger Mode NORMAL Trigger Position 4div CURSOR T1 1 11div T2 2 24div STANDARD 2555us 3120us ADJUST SO THAT THE TIME OF ONE CYCLE OF WAVEFORM FALLS APPROXIMATELY WITHIN STANDARD 1 FINE ADJUSTMENT 3 FINE ADJUSTMENT 4 ROUGH ADJUSTMENT 6 ROUGH ADJUSTMENT PUSH E...

Page 52: ...m is set by cursor The standard value TIME DIV and CURSOR T1 T2 varies according to the conditions of low speed adjust ment high speed adjustment and other lenses etc so check by Fig 2 of the PC screen when adjustment is made Ｔ１ 1 11div Ｔ２ 2 24div 2555μS 3120μS div display T1 T2Cursor switch over Triger Position 4div One cycle of waveform TIME DIV Triger LEVEL 2 5V Fig 3 L29 2 AF S VR24 120 3 5 5 ...

Page 53: ...ified lens by using the oscilloscope In case the irregularity of mechanical operations does not take place in the focus ring driving unit the servo time tends to be long if it is heavy in the cam ring rotation of the MR encoder while the servo time tends to be short if it is light in its rotation of the MR encoder 4 Switches and lenses Check the ON OFF operations of switches the distance encoder a...

Page 54: ...IGHT C 1992 BORLAND INTERNATIONAL Menu items The items 1 and 2 are used for adjustments The item 3 is used for reading and writing EEPROM DATA The items 4 7 are used for inspections Selection items After selecting items screens appear such as the lens selection the focal length selection the voltage setting the inspection mode start The screens depend on the items Follow the instructions of the pe...

Page 55: ... MF ring is rotated while the lens scanning is driven the pulse shows an abnormal value Do NOT touch the MF ring during operations Make inspections at the 5 positions as below Lens inclination Position of index window Horizontal Up right and left Front lens group 90 upward Front lens group 90 downward Lens position in inspecting When the inspection ends the above screen appears Press any key to di...

Page 56: ... NIKKOR 24 120mm 3 5 5 6G CPU VERSION 3 03 00 INSPECTION OF MR ENCODER OPERATIONS POSITION WHEN CHECK BEGINS PULSE S 3 POSITION WHEN CHECK ENDS PULSE S 12 PULSE NUMBER DIFFERENCE BEFORE AFTER CHECKS PULSE S 9 STANDARD FOR DIFFERENCE IN PULSE NUMBER FROM 10 TO 10 PULSE S IN STANDARD THE TOTAL NUMBER OF PULSE S AT INSPECTION PULSE S 2370 STANDARD FOR THE TOTAL PULSE NUMBER FROM 2876 TO 3104 PULSE S ...

Page 57: ...f1 0 00 Df2 0 00 Df3 0 00 Df4 0 00 Df5 0 00 Df6 0 00 RATIO 2 Df1 0 00 Df2 0 00 Df3 0 00 Df4 0 00 Df5 0 00 Df6 0 00 PUSH ESC KEY TO RETURN TO FOCAL DISTANCE SET UP MENU Caution If the MF ring is rotated while the lens scanning is driven the pulse shows an abnormal value Do NOT touch the MF ring during operations During the lens driving the above screen is displayed Make inspections at the 5 positio...

Page 58: ...elect the servo driving amount respectively Each lens servo drive time must be within the standard Caution If the MF ring is rotated during inspections the waveform shows an abnormal value Do NOT touch the MF ring during inspections Make inspections at the 5 positions as below Lens inclination Position of index window Horizontal Up right and left Front lens group 90 upward Front lens group 90 down...

Page 59: ... 26 4 24 7 27 FOCUS LOCK SW NONE 5 24 1 8 28 6 24 2 9 29 FOCUSING RANGE LIMITER SW NONE 7 10 8 11 HELICOID POSITION INFINITY 9 12 10 13 VR ON OFF SW ON 11 14 12 15 VR MODE SW NONE 13 16 14 17 15 18 16 19 PUSH ANY KEY TO RETURN TO MENU Type of lens The version of CPU in the lens The signals of the focusing encoder and zooming encoder The value changes by turning the MF ring with M or M A of the len...

Page 60: ...the above requirements are met either desktop or notebook PC is available Preparation for Inspection Adjustment of Main PCB In case of replacing the main PCB SWM unit or MR encoder unit be sure to make the necessary adjustments as follows 1 Adjustment item Adjustment for electrical device MR duty adjustment drive frequency motor control adjustment 2 Equipment and tools to be required Single output...

Page 61: ...scope AF I communication box J15306 1 AF S lens Caution Keep the lens in horizontal position during adjustment If the RS232C terminal of PC is a 9 pin type connect it by using the 25 pin 9 pin conversion connector This connector is NOT supplied as RJ so use commercial products on the market PC As long as PC is IBM PC AT compatible any CPU type is available AF I communication adapter J15307 To RS23...

Page 62: ... 6 is used for confirming firmware Item from 7 through 9 are used for reading writing EEPROM DATA Selecting items Depending on selected items screens appear such as the lens selection the focal length selection the voltage setting the inspection mode entering etc Follow the instructions on PC AF S Zoom lens New inspection program 1 Menu screen 1 2 3 4 5 6 7 8 9 INC ...

Page 63: ...tage of the connected constant voltage power supply are set to set values and turn the constant voltage power supply ON Click Adjustment for Electrical Device on the menu of AFSMNEW J18342 inspection program Fig 1 The screen for Writing of EEP ROM Fixed Values appears Click the appropriate item Fig 2 Following the instructions on the screen rotate the MF ring in the direction from Infinity end tow...

Page 64: ...ext Fig 3 Following the instruction on the screen rotate the MF ring in the direction from Close end to Infinity end slowly by hand Confirm that the waveform on the oscilloscope has duty 50 and stop the MF ring at Infinity end Fig 2 Fig 2 Fig 3 Fig 1 E terminal H terminal Oscilloscope setting V Div CH1 5V V Div CH2 5V Coupling DC Time Div 5m Sec Trigger Mode NORMAL Trigger Coupling DC Trigger Sour...

Page 65: ...duty 50 perform Inspection and adjustment of the MR encoder output waveform on Page L15 L17 for readjustment When the main PCB or SWM unit or MR encoder is replaced be sure to make adjustments Complete the same procedure of the adjustment for electrical device and click Next Fig 1 The lens starts scan driving automatically Fig 2 Fig 1 Fig 2 Automatic adjustment Drive frequency motor control adjust...

Page 66: ...JAA78271 R 3598 A L36 AF S VR24 120 3 5 5 6G May 17 2007 Added page When Fig 1 screen appears if the motor driving stands still click Close to end the adjustment Fig 1 INC ...

Page 67: ...s 2 Click each adjustment of A section in Fig 3 and adjust so that the values become within standards 3 When the low speed adjustment is completed click Next of Fig 3 Set values of oscilloscope DL1540 Fig 3 Fig 2 Ａ section If the automatic adjustment failed Adjustment could not be completed Fig 1 will appear So click Yes and make the manual adjustment Fig 1 Manual adjustment INC ...

Page 68: ...t of Fig 4 by the same procedure as in the low speed adjustment Be careful however that the setting values are different When the adjustment is completed click Write adj value of Fig 5 Set values of oscilloscope DL1540 Fig 5 Fig 4 If even the manual adjustment cannot be made the SWM unit or MR head may be defective INC ...

Page 69: ...ch the MF ring in operation When the operation check is completed the result is displayed as shown in Fig 2 If there is no problem with the result click Close If there is some problem make the readjustment by referring to Page L36 16 The difference in pulse no when inspecting must be within standards Standard of Difference in pulse no 0 10 PULSE S Standard of Total no of pulses 2990 114 PULSE S Fi...

Page 70: ...e lens positions 3 Inspection screen of lens driving stop accuracy Lens position when inspecting Tilt of Lens Position of index window Horizontal Up Right Left Front lens group 90 angle upward Front lens group 90 angle downward Note The delay time is the setting value set by the adjustment software So if the lens does not stop during Inspection of Lens Driving Stop Accuracy in the end any value ca...

Page 71: ...ulse occurrence 0 for DF1 Df6 of Fig 2 Even only one occurrence is judged as defective Df1 Df6 shows the lens driving amount Fig 2 Fig 1 During the lens driving the screen of Fig 1 appears When the operation check is completed the result is displayed as shown in Fig 2 If there is no problem with the result click Close If there is some problem make the readjustment by referring to Page L36 16 Cauti...

Page 72: ...e the inspection on both focal length 24mm W and 120mm T at the five lens positions of Fig 1 Select each driving amount Confirm that each lens driving time is within the standard Fig 2 If the inspection result is within standard click Close to end If any of each driving amount becomes out of standard make the readjustment by referring to Page L36 16 Fig 2 Fig 1 Lens position when inspecting Tilt o...

Page 73: ...n of switches and lens conditions Focus encoder signal Zoom encoder signal Status of focus mode Status of VR vibration reduction ON OFF switch 113 2 102 3 Rear cover ring If there is no problem with each item click Close to end If there is some problem make the readjustment by referring to Page L36 16 INC ...

Page 74: ...s shown by the below dotted lines facilitates the adjustment Because TIME DIV T1 T2 and other setting values are different between the low speed adjustment and high speed adjustment check the values by referring to Fig 2 on Page L36 8 and Fig 4 on Page 36 9 stopped 500us div 500us div NORM 2MS s CH1 2V DC 10 1 One cycle of waveform 2555μs 3120μs TIME DIV T1 1 11div T2 2 24div Cursor OFF ON Type dT...

Page 75: ...anical operations of the focus ring driving section the driving time tends to be longer when the cam ring rotation of the MR encoder is heavy while the driving time tends to be shorter when the cam ring rotation is light 4 Switches and lenses Check the ON OFF operations of switches and the operating condition of the focus encoder and zoom encoder After inspections 1 When the MR encoder operations ...

Page 76: ...uter Mount the lens on the equipment Set the focus ring to the infinity position and the zoom ring to TELE side Please refer to the next page for the procedure to mount the lens WARNING This equipment uses the laser beam Do not look into the laser beam directory Notes The distance from the laser beam outgoing port to the radiation face should be about 5m apart Do not intercept the optical path of ...

Page 77: ...ure to mount the lens １ Attach the lens to the equipment and move the lens retainer stand in the direction of the arrow ２ Move the lens retainer stand to the position shown in Figure below and fix it by tightening the clamp Lens retainer stand Clamp INC ...

Page 78: ...f the below mesage appears set the zoom ring again by referring to the pre page Procedure to mount the lens and click the OK button The focus ring is automatically set Notes Do not change the lens settings zoom ring until the adjustment is finished and it goes back to the Lens Selection window If the setting position changes in the middle of the adjustment the correct adjustment value cannot be ob...

Page 79: ...5 6G Move the cursor to a box in front of the VR Mode Switch Inspection and click to mark the check marking Move the cursor to the Execute button and click it VIBRATION REDUCTION MODE SW INSPECTION VR Mode Switch Inspection window is shown INC ...

Page 80: ...sition of VR mode switch is indicated By turning the VR mode switch the current position is shown in the real time When finishing the VR mode switch move the cursor to the Exit button and click it to evacuate from the inspection window VR mode switch INC ...

Page 81: ...t the VR mode switch of the lens to ON Full or Release and then move the cursor to the OK button and click it VCM Polarity Adjustment Controlled automatically Detect the polarity of the VCM Voice Coil Motor and write it in EEPROM as the compensation value In between times the message to confirm the lens position of angle 0 or 90degrees appears So set the lens to the position and click the OK butto...

Page 82: ...e message to confirm the lens position of angle 0 or 90degrees appears So set the lens to the position and click the OK button When OK is shown on the window move the cursor to the Next button and click it When the message that says rewriting the checksum is finished is shown click the OK button Then set the VR mode to OFF according to the message and click the OK button to evacuate from the adjus...

Page 83: ...rk the check marking Move the cursor to the Execute button and click it The message like a picture on the left is shown Set it to the Telephoto settings Loosen the nut of the laser switch of the VR lens adjustment equipment J15380 and rotate the screw in an arrow direction to give the laser Laser beam pointer Laser switch Nut Top view INC ...

Page 84: ...ength of the vibration width a of the laser beam Notes The phenomenon that the laser spot light shakes up and down right and left occurs during measuring the vibration width This is the motion of the VR unit control and is not defective Move the cursor to the Next button in the message box on the screen and click it Vibration reduction function starts to perform and the vibration width of the lase...

Page 85: ...tment button wait for a few seconds until a vibration motion is stabilized Buttons for Gyro Gain Adjustment Buttons for Angle Difference Adjustment Gyro Gain Adjustment Adjust the vibration width by the button for Gyro Gain Adjustment so that the length of the vibration width becomes be less than 1 5 of the measured laser vibration width a Standard Less than 1 5 of the vibration width a Notes The ...

Page 86: ...ustment 40 1 5 8 4mm Center vibration width Whole vibration width becomes be 7 9 9 25mm How to obtain the minimum value of the vibration width Measure the vibration width while changing the adjustment value that is set every 0 02Step as shown below The peak section of the minimum vibration width can be obtained by the actual measured value Take the center of the peak section as the adjustment valu...

Page 87: ...adjustment value in EEPROM in the lens Then click the EXIT button to evacuate from the adjustment mode Notes If clicking EXIT button after not clicking the Rewrite button the adjustment value is not stored and the adjustment is not influenced Click the Quit button at the Adjustment Items window to go back to the Lens Selection window Notes Do not remove the lens or turn OFF the VR lens adjustment ...

Page 88: ...ise of control Cause Defect of checksum Broken wire of the VCM Both sides Defect of the mode switch Others Countermeasure Perform the checksum with the equipment and then go to the Check 1 Confirm the breakage of the VCM and go to the Check 1 Perform the switch inspection with the equipment Go to Check 2 Cause Breakage of the VCM One side Adjustment value is abnormal Others Countermeasure Confirm ...

Page 89: ... width How much does the vibration width reduce against those of when the VR mode is OFF and ON at the VR Gyro Adjustment Cause Adjustment value is not correct Others Countermeasure Perform the lens position adjustment and the VR gyro adjustment The electric parts other than VR might be defective The parts other than VR might be defective More than 1 5 Less than 1 5 INC ...

Page 90: ...ach lens part is disassembled Be sure to make this adjustment after completing inspecting and adjusting the main PCB 1 Preparation Test chart Self made tool ref Procedure for how to create it Tripod D100 Personal computer USB cable UC E4 Adjustment software LWM exe used for the lens optical alignment 2 Procedure for how to create Test chart Photocopy the next page and cut out 1 target chart and 5 ...

Page 91: ...JAA78271 R 3598 A L50 2 AF S VR24 120 3 5 5 6G Additional page November 30 2004 Target chart Resolution chart INC ...

Page 92: ...reset and ISO to 200 Set up the camera D100 in which the lens to be inspected is fit on the tripod Set the focal length to 120 mm and the distance between the test chart and camera CCD face to 3 m 60 2 cm 3 m 60 2 cm CCD face position Test chart As shown below bring the target chart in the center of focus area within viewfinder Target chart Within viewfinder Resolution chart Connect the PC and cam...

Page 93: ...utter is released after the AF operation The shot image is automatically displayed on the PC screen Scale the image to 100 and check which chart is in focus of the 5 resolution charts 100μm 100μm 50μm 50μm 0μm Input the value of the focused position into the entry field e g The below is the case when 100μm of the front focus side is in focus INC ...

Page 94: ...e focal lengths are displayed within the dotted red circle Then click on Rewriting When A compensation value is written in is displayed click OK Set the focal length of the lens to 24 mm and the distance between the test chart and camera CCD face to 72 2 cm Perform the operations from to of the previous page INC ...

Page 95: ...is turned off once the value that was written in EEPROM is not reflected on the results of shooting When the adjustment software restarts perform the operations from to again Check that 0μm of the AF position is in focus It is also possible after Wide side shooting of to take the Tele side shooting of If 0μm is not in focus repeat the operations from to If it is not still in focus even after repet...

Page 96: ...NS ADAPTER FOR FOCUS TESTER AF S ZOOM LENS NEW INSPECTION AND ADJUSTMENT SOFTWARE AF I COMMUNICATION BOX AF I COMMUNICATION ADAPTER PERSONAL COMPUTER POWER SUPPLY OSCILLOSCOP SELF MADE TOOL VR LENS ADJUSTMENT EQUIPMENT VR LENS ADJUSTMENT EQUIPMENT VR LENS INSPECTION AND ADJUSTMENT SOFTWARE Tools Note Use the version date after May 10 2003 Use the self made tool that was created in AF S24 85 3 5 5 ...

Page 97: ...ed line Solder the cords at 4 pattern places on the PCB as shown in the left To inspect and adjust the output waveform of MR encoder it is necessary to make a self made tool by using the main PCB of repair parts The making procedure is shown below Make a self made tool according to this procedure Use the main PCB for AF S24 85 3 5 4 5G or AF S DX 12 24 4G This tool is the same as the tool that was...

Page 98: ...JAA78271 R 3598 A F1 AF S VR24 120 3 5 5 6G 外観図 Sketch drawings INC ...

Page 99: ...JAA78271 R 3598 A F2 AF S VR24 120 3 5 5 6G 組立図 Structure of the Lens INC ...

Page 100: ...JAA78271 R 3598 A F3 AF S VR24 120 3 5 5 6G INC ...

Page 101: ...te focal distance FPC ロック LOCK MR センサー付き FPC FPC with MR sensor 実体配線図 WIRING DIAGRAM E1 AF S VR24 120 3 5 5 6G JAA78271 R 3598 A メイン基板 Main PCB DC DC 基板 DC DC PCB VR ON OFF SW AF MODE SW ジャイロ基板 Gyro PCB ジャイロ FPC Gyro FPC X LED Y LED LOCK FPC LED FPC VCM X FPC VCM Y FPC VR ユニット基板 VR UNIT PCB VR メイン FPC 1 VR Main FPC 1 VR メイン FPC 2 VR Main FPC 2 INC ...

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