Nidec PowerGear P110 User Manual Download

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Spiral Bevel Gear

Installation and operating instructions
Power

ear P54 to P450

X54 to X280

S75 to S170

Issue 2018-01
Ident-No. BA 21P00030 EN

Summary of Contents for PowerGear P110

Page 1: ...ner de gmb BA PowerGear_EN Page 1 of 20 Spiral Bevel Gear P Po ow we er rG Ge ea ar r Installation and operating instructions PowerGear P54 to P450 X54 to X280 S75 to S170 Issue 2018 01 Ident No BA 21...

Page 2: ...4 5 Type plate 5 5 6 7 8 8 5 Safety notes 5 1 Basic duties 5 2 Qualified personnel 5 3 Environmental protection 9 9 9 9 6 Transport storage and long term storage 6 1 Transport 6 2 Storage conditions...

Page 3: ...16 11 Inspection and maintenance 11 1 General notes 11 2 Service intervals 11 3 Oil service life 11 4 Oil change 11 5 Checking the gear unit condition 17 17 17 17 17 18 12 Replacement parts replacemen...

Page 4: ...ns We reserve the right to make technical modifications to components while maintaining the performance and safety of the gear units 1 2 Significance of the warning notes The warnings are mentioned in...

Page 5: ...nded use The manufacturer does not accept any liability whatsoever for any damage resulting therefrom This risk shall be solely borne by users PowerGear gear units can be used in a wide range of diffe...

Page 6: ...ft end in k6 The bearings are designed with tapered roller bearings The drive pinions are shrunk into the driven pinion gears on the shaft In case of the reinforced X version the drive shafts are desi...

Page 7: ...5 15 45 78 150 360 585 1300 2150 3200 3550 7000 I 2 1 12 42 68 150 330 544 1220 2010 3050 3500 7000 I 3 1 12 33 54 120 270 450 1020 1650 2850 3350 7000 I 4 1 28 52 100 224 376 860 1410 2300 2900 6600...

Page 8: ...ynthetic gear oil ISO VG 150 up to size P140 with filling Average oil quantity in l 0 05 0 10 0 20 0 30 0 40 1 00 2 20 2 60 3 00 PowerGear HS S75 S90 S110 S140 S170 Running noise at 1500 min 1 Partial...

Page 9: ...dance with regulations or recycled When changing the oil the used oil must be caught in suitable vessels Any pooled oil spills must be removed immediately by means of a binding agent Any pooled oil sp...

Page 10: ...tional and regional regulations for safety accident prevention and environmental protection must be complied with 6 2 Storage conditions PowerGear gear units must only be stored in a closed condition...

Page 11: ...spection glass Oil level centre Oil check screw The oil level affects the thread in the housing bore Oil quantities dependent on ratio speed shaft arrangement and installation position Build size P54...

Page 12: ...inst the cross pin mounted in the counterbore By turning the screw further the coupling bore is elastically widened so that the coupling can easily be pushed onto the shaft Proceed in the same way for...

Page 13: ...ust ensure The gear unit must be protected against any falling objects and dumping Welding work must not be carried out on any part of the drive The gear unit must not be used as a ground point for el...

Page 14: ...shaft seals are wetted with oil then increase speed to approx 500 min 1 After approx 30 minutes gradually increase speeds until the operational speed is reached running in time at idle approx 90 minu...

Page 15: ...unit noises vibrations Oil leakage on the housing and the shaft seal rings Oil level to check the oil level the gearbox must be stopped Check oil levels only with the gear unit in a cooled down condi...

Page 16: ...nit is oily on the out side Insufficient sealing of the bearing flanges and gear unit covers Seal bearing flanges and gear unit covers Oil leak at the ventilation filter Oil foams Oil level in the gea...

Page 17: ...nt Therefore it must be ensured that these maintenance intervals are observed Measures Service intervals Remarks Check running noise for any changes daily Check gear unit for leakage daily Check oil l...

Page 18: ...only be carried out by qualified operating personnel or by the service department of Nidec Graessner It must be possible to reliably assess what needs to be replaced on the gear unit or to determine...

Page 19: ...uses remedy 10 16 Finishing work 7 6 13 Fitted components Notes 7 5 12 Fitting of motors 7 4 12 Gear unit installation in plant 7 2 11 General fault indications 10 1 16 General installation instructio...

Page 20: ...ntervals 11 2 17 Set up of gear unit 4 1 5 Set up of gear unit Technical data 4 5 Storage conditions 6 2 10 Table of contents 0 2 Technical data 4 4 8 Transport 6 1 10 Transport storage and long term...