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14

Electric Power Generation

2019.10 / e

Installation and maintenance

R180

AVR

5599 en -

8.3 - Test procedure

1. Build-up test

To test build-up, start the variac at 0 volts 

and set the output voltage to around 5 VAC 

between X1 and X2. If the AVR is OK, the DC 

voltmeter will display a stable value between 

terminals F1 and F2 on the AVR which will 

increase as the input power increases.

2. Voltage control test

The default AVR voltage setpoint is around 

415 VAC. The bulb should remain ON for a 

supply voltage level below the setpoint i.e. 

around 415 VAC and should turn OFF when 

the input voltage is increased above the 

setpoint by the variac. The bulb transition 

will be gradual because the AVR is stable.

3. External potentiometer test

Connect the 1 K potentiometer between 

terminals A1 and A2. The external 

potentiometer will allow the setpoint to drop 

to 330 V from 415 V (minimum and maximum 

positions).  This  can  be  verified  by  the 

voltage control test described above.

4. UFRO test

Set the variac output voltage to 400 VAC. 

The bulb will up light because the setpoint is 

415 V. Now turn on the switch which is 

connected to the 50 Hz/60 Hz input. The 

bulb will gradually go OFF due to the change 

in the UFRO setpoint. If the switch is turned 

OFF the bulb will light up again. In 60 Hz 

mode the UFRO LED will light up.

5. Sensing loss test

Open connection W on the AVR terminal 

and start the AVR at 400 V. The sensing loss 

LED will light up and the bulb will be ON for 

5 sec and then switch OFF.

6. Stability test

The bulb dimming rate during the voltage 

control test depends upon the AVR stability 

setting. At  minimum  stability,  the  bulb  will 

switch ON and OFF around the voltage 

setpoint. A higher stability setting will 

decrease the speed of bulb dimming and 

brightening.

7. Voltage range

The AVR voltage range can be checked by 

performing a voltage control test for V 

potentiometer min and V potentiometer 

max. This test gives the approximate voltage 

range values.

8. UFRO test

The UFRO factory setpoint is around 

 

47.5 Hz. Set the variac output to 410 VAC.

Turn the UFRO potentiometer clockwise 

until the UFRO LED turns ON. One more 

clockwise turn of the UFRO potentiometer 

will gradually switch OFF the bulb.

Summary of Contents for Leroy-Somer R180

Page 1: ...R180 AVR Installation and maintenance...

Page 2: ...arning symbol for electrical danger to personnel All servicing or repair operations perfor med on theAVR should be undertaken by personnel trained in the commissioning servicing and maintenance of ele...

Page 3: ...nge 7 4 2 Connection diagram for high voltage range with droop powered by AREP 8 4 3 Connection diagram for high voltage range with droop powered by PMG 9 5 AVR SETTINGS 10 6 TROUBLESHOOTING CHART 11...

Page 4: ...and 5 A signal from a droop current transformer in U phase to give a voltage droop which allows the alternator to operate in parallel The R180 has an accessory input which can be used as a remote pote...

Page 5: ...xiliary input and external potentio meter range The auxiliary input range is set by the potentiometer marked Acc This potentiometer sets the maximum voltage range for the external potentiometer or the...

Page 6: ...y 10 s 350 V peak 5 Up to 75 Hz 8 Excitation current 6 A DC continuous 9 A for 5 seconds short circuit operation 9 Regulation 1 at AVR sensing terminals 10 Maximum excitation limit 6 A DC factory sett...

Page 7: ...7 Electric Power Generation 2019 10 e Installation and maintenance R180 AVR 5599 en 4 MAIN FUNCTION OF THE AVR 4 1 Connection diagram for low voltage range 0V...

Page 8: ...8 Electric Power Generation 2019 10 e Installation and maintenance R180 AVR 5599 en 4 2 Connection diagram for high voltage range with droop powered by AREP 0V...

Page 9: ...9 Electric Power Generation 2019 10 e Installation and maintenance R180 AVR 5599 en 4 3 Connection diagram for high voltage range with droop powered by PMG 0V...

Page 10: ...t the terminals using the voltage adjustment potentiometer If oscillations are seen on the voltmeter A C indicating the alternator terminal voltage gradually turn the STABILITY trimmer on the R180 clo...

Page 11: ...rnal potentiometer link open Connect link or potentiometer as necessary Loss of sensing voltage Connect as per the diagram Prime mover rpm falls Set rpm Incorrect regulation Prime mover rpm falls Set...

Page 12: ...lead to X2 The multimeter will display 0 4 V to 0 6 V Connect the red lead to Z1 The multimeter will display 0 4 V to 0 6 V Connect the red lead to Z2 The multimeter will display 0 4 V to 0 6 V Connec...

Page 13: ...potentiometer 250 V 110 V transformer 8 2 Connection Connect the 100 W bulb between the F1 and F2 terminals on the AVR Connect the 110 V transformer output to X1 and X2 on the AVR Connect the 250 V en...

Page 14: ...tage to 400 VAC The bulb will up light because the setpoint is 415 V Now turn on the switch which is connected to the 50 Hz 60 Hz input The bulb will gradually go OFF due to the change in the UFRO set...

Page 15: ...15 Electric Power Generation 2019 10 e 147 115 90 56 5 11 16 117 159 142 Installation and maintenance R180 AVR 5599 en 9 DIMENSIONS TOP VIEW SIDE VIEW...

Page 16: ...ion you may require For all spare parts orders or technical support requests send your request to service epg leroy somer com or your nearest contact whom you will find at www lrsm co support indicati...

Page 17: ...ith local legislation regarding product disposal and recycling Waste hazardous materials The following components and materials require special treatment and must be separated from the alternator befo...

Page 18: ...18 Electric Power Generation 2019 10 e Installation and maintenance R180 AVR 5599 en...

Page 19: ...ient repair support and maintenance services Trust your alternator maintenance and support to electric power generation experts Our field personnel are 100 qualified and fully trained to operate in al...

Page 20: ...www emersonindustrial com 2019 10 e www leroy somer com epg 5599 en Linkedin com company leroy somer Twitter com Leroy_Somer_en Facebook com LeroySomer Nidec en YouTube com LeroySomerOfficiel...

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