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Nibe Climate Master RGED Series, Installation Instructions Manual

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Nibe Climate Master RGED Series Installation Instructions Manual Download Page 128

128

P. APPENDICES

Appendix G. Wiring Diagrams & Schematics (Cont.)

CD

S

SE

G

N

D

47

B

R

RC

 2

46

O

45

B

R

RC

 1

44

O

R

43

B

K

OF

M

 2

T1

T2

T3

42

B

K

OF

M

 1

T1

T2

T3

O

AT

10

9

P

R

10

6

R

/W

P

R

10

5

NP

C

M

RL

C

10

3

Y

10

4

Y

10

1

O

10

2

O

M

LC

LP

C

LA

C

OP

T.

ID

M

00

2

B

K

00

4

B

K

00

2

00

4

H

P

C

B

L

HI

GV

2

C

20

3

B

R

20

2

W

/B

K

20

4

M

P G

V1

FS

FL

M

S

20

1

R

DI

SC

ON

NE

CT

SW

IT

CH

(O

PT

IO

NA

L)

L1

L2

L3

1T

1

B

K

1T

3

R

1T

2

P

R

CO

M

P 

1

T1

T2

T3

T1

T2

T3

L1

L2

L3

A2

CC

1

A1

B

K

1T

1

P

R

1T

2

R

1T

3

C

24

L I N E

L O A D

C

CT

B

L

R

B

R

T1

T2

T3

Y2

Y1

L

R

C

P

DC

T1

T2

T3

L1

L2

L3

A2

BC

A1

CD

S

K1

1

K1

0

L1

IN

D2

IN

D.

S

K1

K2

K3

P2

P1

P6

P9

P1

0

K6

K7

K8

12

18

-1

20

62

-1

06

86

0-

05

C C C

R

24

 V

AC

L3

Y

23

9

Y

23

9

B

R

17

8

B

R

17

8

R

17

7

R

17

7

R

/G

08

8

08

8

R

/G

B

K

17

3

B

K

17

3

R

17

4

R

17

4

B

K

PL

-2

PL

-1

TO

 L

IN

E 

VO

LT

AG

E

R

B

L

B

K

B

K

B

K

1

2

3

4

PL-

9

1

2

3

4

5

6

7

8

9

10

11

12

13

14

PL

-6

CA

1 

(O

PT

)

Y

PL-21

1 1

2

2

J4

PL

 1

9

1

1

2

2

1

2

3

4

PL

-1

3

P4

P1

3

P6

P1

5

P5

P1

0

T1

4

T7

P1

2

T8

1

R

Y1

Y2

G

C

W

1

W

2

OC

B

L

R

Y1

Y2

G

C

W

1

W

2

OC

B

L

P1

1

RT

U-

C

LC

D

C

O

M

GND

L2
L1

FA

N

C

C

1

C

C

2

P1

P3

R

(2

4V

A

C

)

R

(2

4V

A

C

)

C

C

C

C

O

M

FO

R

T

A

LE

R

T

7

6

5

4

3

2

1

PL

-1

1

R

PL

-6

J3

8

9

7

6

5

4

1

2

3

10

12

11

3T

2

B

K

B

K

3T

2

3T

3

B

K

B

K

3T

3

B

R

B

R

Y

61

1

Y

61

2

60

6

B

R

60

6

B

R

60

1

G

Y

G

Y

60

1

23

8

G

Y

17

2

G

Y

17

2

13

1

P

R

P

R

13

1

13

2

W

W

13

2

13

3

R

R

13

3

13

4

B

R

B

R

13

4

O

B

K

B

K

B

K

B

K

B

K

B

K

B

K

O

O

3T

1

B

K

B

K

3T

1

Y

Y

60

8

60

7

G

N

D

1 2 3 4

PL

-2

2

PL

-2

4

R

AT

FP

S

C

FS

D

AT

11

10

G

Y

50

6

50

5

G

Y

O

O

50

4

50

3

W

40

5

P

R

40

4

B

R

40

7

R

40

6

EL

M

40

1

O

40

3

B

R

40

8

G

Y

40

2

R

8 7 6 5 4 3 2 1

9 8 7 6 5 4 3 2 1

PL

-5

PL

-4

G

Y

50

6

50

5

G

Y

O

O

50

4

50

3

W

40

5

P

R

40

4

B

R

40

7

R

40

2

40

1

O

40

3

B

R

40

8

G

Y

40

6

R

R

R

AT

R

R

R

R

AT

D

AT

D

AT

1 2 3 4
1 2 3 4

PL

-4

4

T1 T2

T3

IB

M

 B

D

GN

D

3T

1

3T

2

3T

3

B

K

B

K

B

K

G

9

90

-1

06

17

7-

03

01

TC

JW

10

-2

4-

17

R

-1

07

1S

10

8

C

O

M

P

R

ES

S

O

R

 W

IR

ES

W

IL

L 

A

LL

 B

E 

B

K

 O

N

12

0 

B

TU

H

 M

O

D

EL

S

4

5

1

2

3

6

8

7

C

O

N

T

R

O

L 

B

O

X

C

O

N

T

R

O

L 

B

O

X

W

IR

E 

CO

LO

R 

CO

DE

B

K

...

...

B

LA

C

K

B

R

...

...

B

R

O

W

N

B

L.

...

...

B

LU

E

G

...

...

..G

R

EE

N

G

Y

...

...

G

R

A

Y

O

...

...

..O

R

A

N

G

E

P

R

...

...

P

U

R

P

LE

R

...

...

..R

ED

W

...

...

.W

H

IT

E

Y.

...

...

.Y

EL

LO

W

O

R

IG

IN

A

L 

R

EL

EA

S

E

N

O

.:

EL

EC

TR

IC

AL

 W

IR

IN

G 

DI

AG

RA

M

M

O

D

EL

ED

B

Y

:

C

H

EC

K

ED

:

A

P

P

R

O

VE

D

:

R

EV

:

P

A

R

T 

N

O

.:

D

A

TE

:

NO

TE

S

CO

NN

EC

TO

RS

 S

UI

TA

BL

E 

FO

R 

US

E 

W

ITH

 C

OP

PE

R 

CO

ND

UC

TO

RS

 O

NL

Y.

CO

NN

EC

T F

IE

LD

 W

IR

IN

G 

IN

 G

RO

UN

DE

D 

RA

IN

 TI

GH

T C

ON

DU

IT 

TO

 FU

SE

D 

DI

SC

ON

NE

CT

.

CO

NN

EC

T F

IE

LD

 W

IR

E 

TO

 C

OM

PR

ES

SO

R 

CO

NT

AC

TO

R 

(C

C1

).

RE

MO

VE

 J3

 A

T (

CC

1) 

TO

 IN

ST

AL

L L

OW

 A

MB

IE

NT

 A

CC

ES

SO

RY

.

IF 

RE

QU

IR

ED

, A

TT

AC

H 

CR

AN

KC

AS

E 

HE

AT

ER

 A

CC

ES

SO

RY

 TO

 C

C1

 (L

1) 

AN

D 

CC

1 (

L2

).

CO

MP

RE

SS

OR

 M

OT

OR

 TH

ER

MA

LL

Y 

PR

OT

EC

TE

D.

 A

LL

 3 

PH

AS

E 

MO

DE

LS

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RE

 

PR

OT

EC

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D 

UN

DE

R 

PR

IM

AR

Y 

SI

NG

LE

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HA

SE

 C

ON

DI

TIO

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.

TR

AN

SF

OR

ME

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FA

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OR

Y 

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IR

ED

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S 

SH

OW

N 

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LO

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. C

HA

NG

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PR

IM

AR

Y 

VO

LT

AG

E 

CO

NN

EC

TIO

N 

FO

R 

AL

TE

RN

AT

E 

VO

LT

AG

ES

, IF

 R

EQ

UI

RE

D.

UN

IT 

VO

LT

AG

ES

 –H

Z  

    

    

    

    

    

    

    

TR

AN

SF

OR

ME

R 

TE

RM

.

20

0-2

20

 –5

0 H

Z 

 

20

0

20

8 –

60

 H

Z 

 

23

0

23

0 –

60

 H

Z 

 

23

0

38

0 –

60

 H

Z 

 

40

0

38

0-4

15

 -5

0 H

Z 

 

40

0

46

0 –

60

 H

Z 

 

46

0

57

5 –

60

 H

Z 

 

23

0

LO

W

 V

OL

TA

GE

 C

IR

CU

IT 

IS

 N

.E

.C

. C

LA

SS

 2 

W

ITH

 A

 C

LA

SS

 2 

TR

AN

SF

OR

ME

R,

 24

VA

C 

50

/60

 

HZ

 S

UP

PL

IE

D.

MO

TO

R 

FA

CT

OR

Y 

W

IR

ED

 FO

R 

CO

RR

EC

T V

OL

TA

GE

.

RE

MO

VE

 P

L2

4 F

OR

 E

CO

NO

MI

ZE

R 

AC

CE

SS

OR

Y.

 P

L2

2 A

ND

 P

L2

4 L

OC

AT

ED

 IN

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ET

UR

N 

AI

R 

SE

CT

IO

N.

CO

NN

EC

T T

O 

EC

ON

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IZE

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LO

GI

C 

MO

DU

LE

.

1.

2.

3.

4.

5.

6.

7.

8.

9.

10

.

11

.

##

CO

M

PO

NE

NT

 C

OD

ES

BC CA CC CC

H

CD

S

CF

S

CO

MP

CT DA

T

DI

SC

EL

M

FL

MS

FP FS FT GF

CO

GL GN

D

GV HP

C

IB

M

ID

M

BL

OW

ER

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ON

TA

CT

OR

CO

MF

OR

T A

LE

RT

 M

OD

UL

E

CO

MP

RE

SS

OR

 C

ON

TA

CT

OR

CR

AN

KC

AS

E 

HE

AT

ER

CL

OG

 D

RA

IN

 S

EN

SO

R

CL

OG

GE

D 

FIL

TE

R 

SW

ITC

H

CO

MP

RE

SS

OR

CO

NT

RO

L T

RA

NS

FO

RM

ER

DI

SC

HA

RG

E 

AI

R 

SE

NS

OR

DI

SC

ON

NE

CT

 S

W

ITC

H

EC

ON

OM

IZE

R 

LO

GI

C 

MO

DU

LE

FL

AM

E 

SE

NS

OR

FA

N 

PR

OV

IN

G 

SW

ITC

H

FR

EE

ZE

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EN

SO

R

FR

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ZE

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TA

T

GR

OU

ND

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UL

T C

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OU

ND

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G

GR

OU

ND

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VA

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NT

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OR

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IN

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M

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TY

PE

OF

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LA

TIO

N

AS

OR

IG

IN

AL

(10

5º

C.

M

IN

.)

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IEL

D

IN

ST

AL

LE

D

-F

AC

TO

RY

ST

AN

DA

RD

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W

VO

LT

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E

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IN

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AL

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TO

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TIO

N

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AC

TO

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ST

AN

DA

RD

LI

N

E

VO

LT

AG

E

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AC

TO

RY

OP

TIO

N

GE

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D

C 

1-

ST

G 

09

0/

10

2/

12

0

57

5V

, 3

PH

,  6

0H

Z

PT

23

0V

57

5V

1 2 3 4 5 6 7 8 9 10 11 12

1 2 3 4 5 6 7 8 9 10 11 12

R

Y

O

Summary of Contents for Climate Master RGED Series

Page 1: ...the Unit 11 D Duct and Venting 20 E Electrical 27 F Control Thermostat Wiring 31 G Gas 34 J Startup and Operation 47 K Test and Balance 55 M Humidity Control 56 N Diagnostics 59 P Appendices 75 A General Product Data 75 B Electrical Data 78 C Air Flow Performance Data 89 D Heat Cool Performance Data 97 E Gas Heat Performance Data 116 F Refrigerant Charging Charts 117 G Wiring Diagrams Schematics 1...

Page 2: ...2 62 ...

Page 3: ...Control Voltage Loads 33 G Gas 34 G 1 Gas Piping Requirements 34 G 2 Procedure Connecting Gas Lines to Gas Valve 38 G 3 LP Conversion 39 G 4 Operation and Testing 40 J Startup and Operation 47 J 1 Final Inspection 47 J 2 Turning on Power for the First time 47 J 3 Checking and Adjusting Air Flow 48 J 4 Checking Cooling Operation 50 J 5 Checking Heating Operation 52 K Test and Balance 55 K 1 Air Flo...

Page 4: ...t Method for Measuring the Energy Consumption of Central Air Conditioners and Heat Pumps and the clarifying provisions provided in the standards listed below that were applicable at the date of manufacture should be used for test set up and performance SETUP ASHRAE 37 2009 RA 2019 PERFORMANCE ANSI ASHRAE 90 1 o 2013 for ZT models and some ZS models o 2007 for ZR models and some ZS models ANSI ASHR...

Page 5: ...rate within the unit s intended temperature rise range with a duct system which has an external static pressure within the allowable range as specified in ducting section of these instructions See also unit rating plate WARNING When a unit is installed so that supply ducts carry air circulated by the unit to areas outside the space containing the unit the return air shall also be handled by duct s...

Page 6: ...m RETURN COVER SUPPLY COVER DRAIN PAN FLUE OUTLET GAS ENTRY SIDE SUPPLY SERVICE DISCONNECT KNOCKOUT 7 5 8 196 mm 38 1 8 967 mm B 2 Major Components The unit includes a hermetically sealed refrigerating system consisting of a scroll compressor condenser coil evaporator coil with TXV a circulation air blower a condenser fan a heat exchanger assembly gas burner and control assembly combustion air mot...

Page 7: ...cifications The packaged Gas Electric rooftop unit is available with 150k 205k and 225k BTUHs heating input either factory installed or field installed Cooling capacity is 7 5 8 5 10 and 12 5 nominal tons Units are convertible from horizontal supply return to bottom supply return by relocation of supply return cover panels See section C 3 5 Cover Panel Installation Conversion Procedure for more de...

Page 8: ...e end of this manual for Air Flow Performance Data B 3 6 Supply and Return Duct Dimensions 55 3 8 1407 mm 59 1 2 1511 mm 14 356 mm 26 3 4 679 mm 59 1 8 1507 mm 6 1 2 165 mm 6 5 8 321 mm 5 1 2 140 mm 28 1 2 724 mm 6 3 8 162 mm 36 3 8 924 mm 86 3 4 2203 mm 90 1 8 2289 mm 14 3 8 366 mm 37 1 2 954 mm ST A1273 01_A 00 9 95 09 773 09 2 51 mm TYP 3 SIDES 1 3 8 35 mm VIEW FROM BOTTOM LOOKING UP 1 3 8 35 m...

Page 9: ...SPECIFICATIONS B 3 6 Supply and Return Duct Dimensions Figure B 3 6 B Supply And Return Dimensions For Horizontal Applications B TTD B TTD B TTD B TTD B TTD B TTD B TTD B TTD B TTD B TTD 773 09 9 95 09 B TTD B TTD ...

Page 10: ...See section C 3 3 Rooftop Installation for more information for installing the unit on a curb GASKET Illustration ADS 106190 01 14 355 6 mm 403 16 1021 mm 1513 16 401 6 mm 311 2 800 mm 213 8 542 9 mm 151 2 394 mm 853 8 2168 5 mm 531 2 1358 9 mm Figure B 3 7 A Roofcurb Complete Assembly ...

Page 11: ...nd air can become combustible R 410A and air should never be mixed in tanks or supply lines or be allowed to accumulate in storage tanks Leak checking should never be done with a mixture of R 410A and air Leak checking can be performed safely with nitrogen or a mixture of R 410A and nitrogen C 2 3 Quick Reference Guide for R 410A Ensure that servicing equipment is designed to operate with R 410A R...

Page 12: ...or rigging and roofcurb details see section C 4 3 3 The location of the unit on the roof should be such as to provide proper access for inspection and servicing IMPORTANT If unit will not be put into service immediately block off supply and return air openings to prevent excessive condensation C 3 4 Corrosive Environments The metal parts of this unit may be subject to rust or deterioration in adve...

Page 13: ...EE DETAIL VIEW SUPPLY OR RETURN COVER INSULATION BASERAILS SIDE PANELS ST A1291 31 00 BASEPAN SUPPLY OR RETURN COVER BASEPAN DETAIL VIEW INSIDE EDGE OF COVER FITS UNDER FASTING TAB FROM DOWNFLOW TO HORIZONTAL 1 Remove the covers from the supply and return openings on the unit See Figure B 3 6 B for reference 2 Install the covers over the supply and return openings in the basepan painted side up in...

Page 14: ...d Basepan Protection Remove the screws that attach the metal brackets for each of the forklift fork entry points and remove the brackets This will release the protection boards from underneath and it may be removed when the unit is lifted Shipping Screws Shipping screws are type 2 square head screws Figure C 4 1 A Basepan Protection Assembly ST A1273 48 00 BASEPAN FORKLIFT PROTECTION 2 2 SQUARE HE...

Page 15: ... 2 RED E S W E R C S 2 2 ACH SHIPPING BRACKET I U Q E R 2 2 RED E S W E R C S 2 2 ACH Wooden Skid Remove the screws from the metal brackets located in the middle along both long sides of the unit This will detach the two sections of the wooden skid and allow them to be lifted off If the unit is to be lifted by a crane it is recommended to leave the top skid on until after the unit is ...

Page 16: ...of the coil protector This will allow the protector to be removed If the unit has louver panels it will not have the condenser coil protection Figure C 4 1 C Condenser Coil Protection Assembly ST A1273 49 00 COIL COVER RETAINER 2 REQUIRED 3 SCREWS EACH SIDE COIL COVER FOR UNITS NOT WITH LOUVERS ...

Page 17: ...17 C INSTALLATION OF THE UNIT C 4 2 Lifting the Unit Figure C 4 2 A Lifting Detail PP PP 3 7 7216 N 251 5 76 3 5 17 PP 6 251 5 17 5 2 5 9 7 67 B 7 1 0 635 5 5 25 1 ...

Page 18: ...h Wind and Seismic Tie Down Methods The units must be secured in compliance with ASCE 7 10 and the Florida Building Code 5th Edition Please refer to Appendix J Unit Tie Down Methods C 4 4 On a slab C 4 4 1 Setting the Unit Set the unit on a stable concrete pad with adequate clearances around the sides of the unit and make sure the unit is level before securing Before setting securing the unit use ...

Page 19: ...in trap Use a thin layer of Teflon tape or paste on drain pan connections and install only hand tight Do not over tighten drain pan connections as damage to the drain pan may occur Drain line must be routed to an acceptable drain or outdoors in accordance with local codes Drain line should slope away from unit a minimum of 1 8 per foot to ensure proper drainage C 5 4 Connecting the Drain to the th...

Page 20: ... see section J 3 Checking and Adjusting Air Flow D 2 Duct Requirements and Best Practices The installing contractor should fabricate ductwork in accordance with local codes Use industry manuals as a guide when sizing and designing the duct system Contact Air Conditioning Contractors of America 1513 16th St N W Washington D C 20036 WARNING DO NOT under any circumstances connect return ductwork to a...

Page 21: ... proper air flow and minimize the static pressure on the blower The return duct opening for roof curb installations is 36 5 8 x 12 7 8 the return duct opening for horizontal ducted installations is 36 3 8 x 12 5 8 See Figure B 3 6 A and B for reference D 2 3 Isolation for Noise abatement Noise from operational vibration can occur with this equipment the use of flexible duct adapters and vibration ...

Page 22: ...22 ST A1273 65 00 4 FILTERS FILTER RETAINER WIRE ST A1273 64 00 2 FILTERS FILTER RETAINER WIRE ST A1273 66 00 D DUCT AND VENTING D 3 Filters D 3 1 Installing Filters Cont ...

Page 23: ...cument for Economizer Installation Operation instructions Refer to that document for information on how to install the economizer connect the controls and adjust the airflow Accessory economizers purchased separately will also come with the parts bag and instructional document For reference the Installation Instructions for economizers may be found in the parts bag of the unit for factory installe...

Page 24: ... when the RTU fan is running and close when the fan is off The advantage of the motorized damper is that the outside air is no longer a factor once the RTU fan is cycled off By connecting a Timer CO2 Sensor or Smoke Detector in series between the RTU fan G on the Thermostat and actuator the damper can be controlled during Unoccupied hours or allow the damper to only introduce outside air during On...

Page 25: ...sitive pressurization caution must be taken in the setup of the system to avoid creating a negative pressure within the conditioned space If negative pressure occurs leaky windows doors and electrical fixtures will allow the outside air to creep in causing drafts or hot sports within a room Figure D 4 3 A Powered Exhaust D DUCT AND VENTING ST A1273 53 00 RAINHOOD POWER EXHAUST ...

Page 26: ... assembly for any damage during shipping Use Figure D 5 A for reference Confirm that all wiring connections are still secure Refer to the separate Installation Instructions Manufacturer Part Number 92 106191 03 for smoke detector for wiring diagrams and additional assembly instructions D 5 1 3 Field Installed 3rd Party Smoke Detectors or Fire Control Panels See section F 1 2 for the proper connect...

Page 27: ... circuit ampacity found on the unit rating plate Use the smallest wire size allowable in Figure F A from the unit disconnect to unit 4 For through the base wiring entry reference Figure F 2 A Power and Control Routing All fittings and conduit are field supplied for this application Reference the chart with Figure F 2 B Hole Sizing for Conduit for proper hole and conduit size NOTES 1 For branch cir...

Page 28: ...urface through inhibitor INHIBITORS Brundy Pentex A Alcoa No 2EJC T B KPOR Shield 3 Clean and recoat aluminum conductor with inhibitor 4 Make the splice using the above listed wire nuts or split bolt connectors 5 Coat the entire connection with inhibitor and wrap with electrical insulating tape NOTE Wiring to be done in the field between the unit and devices not attached to the unit or between sep...

Page 29: ... be damaged An example of this label is shown below Figure E 3 1 1 B Label Showing Where to NOT Use Screws E 3 1 2 Routing Wires into Cabinet See Figure F 2 A Electrical and Piping Routing for conduit entry points and routing locations for wiring into the control box See Figure E 3 A Typical Thermostat Wiring for wiring to the contactor and thermostat in the control box E ELECTRICAL R G Y1 Y2 C W1...

Page 30: ...e shipped in a box within the blower compartment of the unit It will need to be removed and installed into its proper configuration For connecting the non powered convenience outlet and all other information refer to the installation instructions for the accessory Manufacturer I O part number 92 42576 03 E 3 4 Checking Phase and Motor Rotation When using 3 phase power the only device that is rotat...

Page 31: ...g the jumper for Smoke Detector connections apply the same process for the Occupancy and or Remote connections These features are only available on the Non DDC Furnace Heat pump or cooling only control boards OCC Occupancy Control This feature shuts down the dampers on the economizer or motorized damper option when outdoor fresh air is not required for the building Locate the terminals at the left...

Page 32: ...d Remote Connetions for reference Using cutters or a small screw driver break the edge of the board between the to terminals marked with SD Use 3 16 blade connector and a minimum of 18AWG wire to connect to a Normally Closed Dry Contact Relay or in common Fire Control Panels and Smoke Detectors the Auxilary Connections for C and NC See the instructions for the remote devices Do not connect multipl...

Page 33: ...FITTING FROM ZONE THERMOSTAT SIZED PER CHART KNOCKOUTS FOR HIGH VOLTAGE ENTRY THERMOSTAT ROUTING ENTRY HOLE POWER ROUTING ENTRY HOLE Figure F 2 A Electrical and Piping Routing F CONTROL THERMOSTAT WIRING F 2 Routing Control wiring Figure F 2 B Hole Sizing for Conduit F 3 Measuring Control Voltage Loads Use a voltmeter to measure the low voltage and low voltage amp draws during operation Accessorie...

Page 34: ...4 Latest Revision or the Canadian CANCGA B149 1HB Latest Revision must be followed G 1 4 Gas pressures and regulation IMPORTANT ENSURE that the furnace gas valve is not to be subjected to high gas line supply pressures DISCONNECT the furnace and its individual manual gas stop from the gas supply piping during any pressure testing that exceeds 1 2 PSIG 3 48 kPa Natural gas supply pressure must be 5...

Page 35: ...0 LOW FIRE MANIFOLD ADJUSTMENT HIGH FIRE MANIFOLD ADJUSTMENT ON OFF SWITCH MANIFOLD PRESSURE POST INLET PRESSURE POST WARNING NEVER PURGE A GAS LINE INTO THE COMBUSTION CHAMBER NEVER USE MATCHES FLAME OR ANY IGNITION SOURCE FOR CHECKING LEAKAGE FAILURE TO ADHERE TO THIS WARNING CAN CAUSE A FIRE OR EXPLOSION RESULTING IN PROPERTY DAMAGE PERSONAL INJURY OR DEATH TO CHECK FOR GAS LEAKAGE USE AN APPRO...

Page 36: ...burner Ignitor location is critical for insuring a consistent carryover of the burner flame during ignition The top of the electrode at dimension 0 0 must remain inside the hatched area G GAS Figure G 1 4 D Ignitor Location Figure G 1 4 E Flame Sense Location Correct location of the flame sensor will help to eliminate weak or no flame sense issues ...

Page 37: ...e Na onal Fuel Gas Code NFPA 54 ANSI Z223 1 Pipe Sizing for more informa on G GAS G 1 5 Sealing Threaded Connections Best Practice Use a gas rated and approved liquid paste or tape thread sealant on all threaded connections Apply sealant to the male threads and tighten the fitting using wreches to hold both the fitting and the pipe DO NOT OVERTIGHTEN THE PIPE GOING INTO THE GAS VALVE DAMAGE MAY OC...

Page 38: ...Make sure piping is tight A pipe compound resistant to the action of liquefied petroleum gases must be used at all threaded pipe connections 8 IMPORTANT Any additions changes or conversions required for the furnace to satisfactorily meet the application should be made by a qualified installer service agency or the gas supplier using factoryspecified or approved parts In the commonwealth of Massach...

Page 39: ...ntain the proper manifold pressure at high and low fire for LP gas NOTE Order the correct LP conversion kit from the furnace manufacturer See Conversion Kit Index shipped with unit and table below for proper LP kit number A qualified technician must perform furnace conversion to LP gas ORIFICE INSTALLATION LP Gas is a manufactured gas that has consistent heating value across most regions The Sea L...

Page 40: ... light or doesn t sense flame NPC Remains Open After the IDM is Energized 1 The IDM will run for 60 seconds in an attempt to close the NPC IDM is de energized then energized and the ignition attempt is repeated 2 After four attempts to close the NPC the system will enter a 1 hour lockout period Failed Ignition or Core Command Doesn t Sense Flame 1 Following the 30 second prepurge period the SE and...

Page 41: ...Reference the following tables for approximate orifice sizing The following are examples of orifice sizing using the Flow of Gas Through Fixed Orifices section in the National Fuel Gas Code For a simplified estimation of orifice size based on gas heating value and elevation the following tables may be used However calculations are the best method Example 900 BTU ft3 Regional Natural Gas Heating Va...

Page 42: ...d in the orifice part number Drill sizes available are 39 through 64 metric sizes available 1 10mm 90 and 1 15mm 91 Orifice Part Number 62 22175 drill size Example 1 60 drill size orifice required Part 62 22175 60 Example 2 1 15mm drill size orifice required Part 62 22175 91 NATURAL GAS ORIFICE SELECTION BASED ON HEATING VALUE ELEVATION HIGH ALTITUDE Notes 1 Furnaces are factory equipped with orif...

Page 43: ...44 45 45 45 46 47 47 48 48 950 43 44 44 44 45 45 46 47 47 900 43 44 44 44 45 45 45 47 47 850 42 42 43 43 43 44 44 45 46 800 41 42 42 42 43 43 44 44 45 750 40 41 42 42 42 43 43 44 44 700 38 39 40 41 41 42 42 43 43 20 800 BTU burner 50 HZ model ELEVATION Grey Cells Indicate Factory Orifice Size SEALEVEL TO2 000FT 2 001TO 3 000FT 3 001TO 4 000FT 4 001TO 5 000FT 5 001TO 6 000FT 6 001TO 7 000FT 7 001TO...

Page 44: ...7 47 47 48 48 49 49 50 1 000 45 46 47 47 47 48 48 49 49 950 45 46 47 47 47 48 48 49 49 900 44 45 45 45 46 47 47 48 48 850 43 44 44 44 45 45 46 47 47 800 43 44 44 44 45 45 46 47 47 750 42 42 43 43 43 44 44 45 46 700 40 41 42 42 42 43 43 44 44 Tables are derived from the National Fuel Gas Code To determine the correct orifice for your installation consult the National Fuel Gas Code Be sure to use se...

Page 45: ...ater column pressure at the orifice which differs from products that use 10 of water column at the orifice This difference requires a deviation from the NFGC orifice size recommendations The Sea Level input should still be reduced by 4 per thousand ft and the orifice size must be selected based on the reduced input in the following tables ELEVATION BTU hr per burner Electrical Frequency SEALEVEL T...

Page 46: ...ols or other misc parts remaining in the unit from setup This is most important on the blower section to avoid damage to the blower assembly J 2 Turning on Power for the First time J 2 1 Checking for Proper 3 Phase Voltage Verify that proper power has been supplied to the unit This is critical for correct operation of the compressor J 2 2 Check For Proper Phase Verify that the compressor is runnin...

Page 47: ...TE After taking airflow measurements seal these openings per best practice to prevent airflow leakage and water entry into the unit NOTE Drilling test tap locations in other panels or doors could put the test probe in a turbulent zone providing false readings J 3 1 1 Using Tools Use a calibrated monometer to measure the static pressure of the blower Insert the meter probe into the tap location Mak...

Page 48: ... entire system and adjust the adjustable blower sheave To do this loosen the belt tension and remove the belt Using an Allen wrench to loosen the set screw on the end of the adjustable blower sheave turn the blower sheave in until it is fully closed Using the charts determine the total number of turns needed on the sheave Make those turns in half turn increments once set align the set screw with t...

Page 49: ...arting from B2 1 Y2 is de energized and the second compressor stage is de energized D First stage and second stage called simultaneously 1 The zone thermostat contacts close and a call for first and second stage cooling is initiated 2 Inputs Y1 Y2 and G to the control are energized 3 The control senses Y1 Y2 and G After a 1sec delay the control energizes the indoor blower and the first and second ...

Page 50: ...g enough for temperatures and pressures to stabilize at least fifteen minutes 4 Measure liquid pressure and line temperature at the liquid line service port refer to section J 4 2 1 below for the liquid line temperature measurement location USE ZERO LOSS FITTINGS WHILE MEASURING PRESSURE ANY LOSS OF CHARGE MAY IMPACT PERFORMANCE 5 To find the saturation temperature at the measured pressure subtrac...

Page 51: ...efrigerant line right after the filter dryer See Figure J 4 2 1 A Line Temperature Measurement Location 2 Operate the unit for a minimum of 15 minutes in cooling mode 3 When the measurement of the temperature stops changing approximately five minutes record the temperature J 4 3 Measuring Compressor Electrical Loads See Appendix B towards the end of this manual for Compressor Electrical Data J 5 C...

Page 52: ...ve installed outside the unit 2 Remove the manifold pressure tap plug using a 3 16 allen wrench see Figure G 1 4 A 3 Install a 1 8 NPT pressure tap fitting and tighten using a 7 16 open end wrench 4 Connect manometer using 1 4 I D hose over the pressure tap fitting 4 Turn on the gas supply and operate the furnace by applying a heat call 5 Note or adjust the manifold gas pressure to give C 3 5 0 3 ...

Page 53: ...ING SHOULD OVERHEATING OCCUR OR THE GAS SUPPLY FAIL TO SHUT OFF SHUT OFF THE MANUAL GAS VALVE TO THE APPLIANCE BEFORE SHUTTING OFF THE ELECTRICAL SUPPLY FAILURE TO DO SO CAN RESULT IN AN EXPLOSION OR FIRE CAUSING PROPERTY DAMAGE SEVERE PERSONAL INJURY OR DEATH J 5 1 5 Checking Air Temperatures The importance of proper air flow over the heat exchanger cannot be over emphasized One of the most commo...

Page 54: ...n J 3 2 Air Flow Measurements and Adjustments on how to increase the blower speed and increase airflow for the 7 5 12 5T units K 2 2 Economizer Adjustments Do not Fix a minimum postion on an economizer set the minimum position through the control board only See the instructions provided with the economizer for more info The part numbers for these instructions are listed in section D 4 1 Economizer...

Page 55: ...igure M 1 A shows the refrigerant path during the normal cooling mode The liquid refrigerant leaves the TXV with the sudden pressure drop causing the liquid to expand to a vapor and absorbing the heat from the supply air going through the evaporator coil The refrigerant vapor then travels to the compressor where it is elevated to a higher pressure and temperature The superheated refrigerant vapor ...

Page 56: ... 3rd terminal from right to VOut WHITE S P Left most terminal to Temp YELLOW S 2nd terminal from left to Temp See the installation instructions for additional details HONEYWELL DUCT MOUNTED HUMIDITY SENSOR This optional wires the same except the temperature sensor connects directly to a Honeywell Thermostat RED R to V 24VAC GREEN Field Confg 1 2 Right most terminal to GROUND BLUE Field Config 2 3r...

Page 57: ...bring the humidity in the zone down to this percentage Now set the Reheat Mode there are three functions to choose from Reheat in Occupied will only run dehumidification when there is a Fan or Cooling Call Reheat in Unoccupied will on run dehumidification when there is no fan or cooling call Reheat ALL recommended will run reheat based on the humidity reading regardless of the thermostat operation...

Page 58: ... voltage Defective overload protector Refrigerant undercharge At compressor terminals voltage must be 10 of nameplate marking when unit is operating Replace check for correct voltage Add refrigerant Registers sweat Low evaporator airflow Room thermostat set too low Increase speed of blower or reduce restriction replace air filter Raise thermostat set point High head low vapor pressures Restriction...

Page 59: ...oblem 22 MAIN LIMIT OPEN Problem 29 REFRIGERANT HIGH PRESSURE SWITCH OPEN CIRCUIT 1 Problem 30 REFRIGERANT HIGH PRESSURE SWITCH OPEN CIRCUIT 2 Problem 33 MRLC Rollout Limit OPEN Problem 34 Comfort Alert Code 4 for Compressor Circuit 2 Shutdown 35 Comfort Alert Code 5 for Compressor Circuit 2 Shutdown 36 Comfort Alert Code 6 for Compressor Circuit 2 Shutdown 37 Comfort Alert Code 7 for Compressor C...

Page 60: ...t 1 Shutdown 8 Comfort Alert Code 8 For Compressor Circuit 1 Shutdown 9 Comfort Alert Code 9 For Compressor Circuit 1 Shutdown 20 Refrigerant Low Pressure Switch Open Circuit 1 Problem 29 Refrigerant High Pressure Switch Open Circuit 1 Problem 49 Freeze Switch Open Circuit 1 Problem 59 Condensate Drain Plugged Shutdown 83 Condenser Coil Temp Sensor Fail Oct Problem 84 Outdoor Air Temperature Senso...

Page 61: ...y after ASCD Note This alarm is sent by the Comfort Alert Module only after the fault has been sensed for a minimum of 4 hours SOLUTION STATUS Possible Troubleshooting Information 1 Condensing unit power disconnect is open 2 Compressor circuit breaker or fuses are open 3 Compressor contactor has failed open High pressure switch is open and requires manual reset 4 Broken supply wires or connector i...

Page 62: ...and signal not connected to module 9 Comfort Alert Code 9 for Compressor Circuit 1 Shutdown ALARM Designation Low Voltage Circuit 1 DESCRIPTION 1 Circuit 1 Shutdown and wait for voltage to return to opera tional levels SOLUTION STATUS Possible Troubleshooting Information 1 Control circuit transformer is overloaded 2 Low line voltage to compressor 20 DESCRIPTION REFRIGERANT LOW PRESSURE SWITCH OPEN...

Page 63: ...e 49 FREEZE SWITCH OPEN CIRCUIT 1 Problem DESCRIPTION 1 Occurs when sensors are either open or shorted SOLUTION The solution will depend on the cause 1 Replace the sensor 2 Check sensor Is installed correctly on control 59 Condensate Drain Plugged Shutdown DESCRIPTION 1 Condensate line is blocked water inside of unit SOLUTION The solution will depend on the cause 1 Remove blockage 2 Remove condens...

Page 64: ...e shutdown SOLUTION The solution will depend on the cause 1 Cannot be cleared by the Clear All Alarms command Must be cleared by changing the Emergency Stop Fault network value 93 CONTROL Fault Shutdown DESCRIPTION 1 Internal Control fault SOLUTION The solution will depend on the cause 1 Replace Control 91 Smoke Detection Shutdown DESCRIPTION 1 RTU C reads the smoke detection input as open complet...

Page 65: ...the display will read 0 zero During normal thermostat heating cooling or continuous fan operation a letter will be displayed to describe the mode of operation as follows C Cooling F Continuous Fan Operation H Gas Heating Operation When the control senses a fault present it will display a code to help in diagnoses A list of normal operating codes and potential fault codes follows The method for dis...

Page 66: ...4 for proper ignitor location Check wire and all connections between ignitor and Core Command 4 Replace furnace Core Command 5 Check manifold pressure during ignition see Measuring and Adjusting Manifold Gas Pressures section Watch the burner during ignition if the first burner lights but the second third and so on do not light incomplete carry over the burner may need to be replaced 12 LOW FLAME ...

Page 67: ...y and directed down the center of tube If turbulence is noted check for air leaks between the burner and blower compartment 14 UNEXPECTED FLAME DESCRIPTION this fault should rarely if ever be seen in the field Furnace will not operate with this fault present CAUSE 1 Field mis wiring of 24VAC to the gas valve main solenoid 2 Faulty gas valve stuck in the OPEN position 3 Faulty furnace Core Command ...

Page 68: ...es found in Measuring and Adjusting Manifold Gas Pres sures section Check rate and compare to nameplate input high and low fire Adjust as necessary 33 MRLC Manual Reset Limit Control OPEN DESCRIPTION The MRLC is also known as the rollout limit There are two rollout limits on GEC gas units When one or more of these limits open they must be manually reset to the closed position This fault can occur ...

Page 69: ...Pres sures section Check rate and compare to nameplate input high and low fire Adjust as necessary 6 Check that all burner assembly components are properly installed Confirm that burner flame is steady and directed down the center of tube If turbulence is noted check for air leaks between the burner and blower compartment 44 LOW FIRE NEGATIVE PRESSURE CONTROL NPC CLOSED 230V 575V ONLY DESCRIPTION ...

Page 70: ...is adequate to close pressure switch 2 Replace Core Command after confirming that NPC contacts are closed while inducer is running 46 3 Check NPC wiring and connections to Core Command 4 Confirm pressure switch hose is attached to pressure port on IDM and port on pressure switch Confirm there is no split or cut in hose 5 Consider using the flue snorkel accessory 6 Replace pressure switch 55 HIGH F...

Page 71: ...d is satisfied CAUSE 1 Faulty inducer or tap pressure inadequate to close high fire NPC 2 Faulty Core Command 3 Loose or faulty wiring 4 Disconnected blocked split or cut pressure switch hose 5 Severe wind gusts sporadic 6 Faulty high fire pressure switch SOLUTION 1 Repair or replace inducer Check inducer pressure to con firm negative pressure is adequate to close pressure switch 2 Replace Core Co...

Page 72: ...50 seconds 2 min 30 sec If this happens the Core Command determines that the motor is not functional and enters a hard lockout condi tion requiring repair of the motor and manual reset of power to the furnace CAUSE 1 The motor has tripped on thermal overload because of a re striction or bearing failure 2 Wiring to the motor has become compromised 3 The blower wheel has become damaged or is not pro...

Page 73: ...le stage heating Connecting a Y2 call only to try and get full cooling all the time Connect both Y1 and Y2 together if the job requirement or thermostat is setup for single stage cooling Economizer connections not installing the 3 wire jumper plug into the economizer wiring harness if a factory option smoke detector is not used this will cause a Smoke Detection Fault Fault Codes with Descriptions ...

Page 74: ...l MicroChannel MicroChannel Depth in mm 1 25 4 1 26 32 1 26 32 Face Area sq ft sq m 11 1 02 10 9 1 01 10 9 1 01 Rows FPI FPcm 1 20 8 1 20 8 1 20 8 Refrigerant Control TX Valves TX Valves TX Valves Drain Connection No Size in mm 1 0 75 19 05 1 0 75 19 05 1 0 75 19 05 Outdoor Fan Type Propeller Propeller Propeller No Used Diameter in mm 2 24 609 6 2 24 609 6 2 24 609 6 Drive Type No Speeds Direct 1 ...

Page 75: ...Channel Depth in mm 1 25 4 1 26 32 1 26 32 1 25 4 Face Area sq ft sq m 11 1 02 10 9 1 01 10 9 1 01 13 8 1 28 Rows FPI FPcm 1 20 8 1 20 8 1 20 8 2 18 7 Refrigerant Control TX Valves TX Valves TX Valves TX Valves Drain Connection No Size in mm 1 0 75 19 05 1 0 75 19 05 1 0 75 19 05 1 0 75 19 05 Outdoor Fan Type Propeller Propeller Propeller Propeller No Used Diameter in mm 2 24 609 6 2 24 609 6 2 24...

Page 76: ... MicroChannel Depth in mm 1 25 4 1 26 32 1 26 32 1 25 4 Face Area sq ft sq m 11 1 02 10 9 1 01 10 9 1 01 13 8 1 28 Rows FPI FPcm 1 20 8 1 20 8 1 20 8 2 18 7 Refrigerant Control TX Valves TX Valves TX Valves TX Valves Drain Connection No Size in mm 1 0 75 19 05 1 0 75 19 05 1 0 75 19 05 1 0 75 19 05 Outdoor Fan Type Propeller Propeller Propeller Propeller No Used Diameter in mm 2 24 609 6 2 24 609 ...

Page 77: ...0 35 25 25 25 25 25 25 Compressor Motor No 1 1 1 1 1 1 1 1 1 1 Volts 208 230 208 230 460 460 575 575 575 575 575 575 Phase 3 3 3 3 3 3 3 3 3 3 RPM 3450 3450 3450 3450 3450 3450 3450 3450 3450 3450 HP Compressor 1 7 7 7 7 7 7 7 7 7 7 Amps RLA Comp 1 25 25 12 8 12 8 9 6 9 6 9 6 9 6 9 6 9 6 Amps LRA Comp 1 164 164 100 100 78 78 78 78 78 78 Condenser Motor No 2 2 2 2 2 2 2 2 2 2 Volts 208 230 208 230 ...

Page 78: ... 1 Volts 208 230 208 230 208 230 460 460 460 575 575 575 575 575 575 Phase 3 3 3 3 3 3 3 3 3 3 3 3 RPM 3450 3450 3450 3450 3450 3450 3450 3450 3450 3450 3450 3450 HP Compressor 1 7 1 2 7 1 2 7 1 2 7 1 2 7 1 2 7 1 2 7 1 2 7 1 2 7 1 2 7 1 2 7 1 2 7 1 2 Amps RLA Comp 1 27 6 27 6 27 6 12 8 12 8 12 8 9 6 9 6 9 6 9 6 9 6 9 6 Amps LRA Comp 1 191 191 191 100 100 100 78 78 78 78 78 78 Condenser Motor No 2 ...

Page 79: ... 1 1 1 1 1 1 1 1 1 Volts 208 230 208 230 208 230 460 460 460 575 575 575 575 575 575 Phase 3 3 3 3 3 3 3 3 3 3 3 3 RPM 3450 3450 3450 3450 3450 3450 3450 3450 3450 3450 3450 3450 HP Compressor 1 10 10 10 10 10 10 10 10 10 10 10 10 Amps RLA Comp 1 28 2 28 2 28 2 14 7 14 7 14 7 11 3 11 3 11 3 11 3 11 3 11 3 Amps LRA Comp 1 239 239 239 130 130 130 93 7 93 7 93 7 93 7 93 7 93 7 Condenser Motor No 2 2 ...

Page 80: ... 60 60 60 25 25 15 15 20 20 20 20 Compressor Motor No 1 1 1 1 1 1 1 1 1 1 1 1 Volts 208 230 208 230 208 230 208 230 460 460 575 575 575 575 575 575 Phase 3 3 3 3 3 3 3 3 3 3 3 3 RPM 3450 3450 3450 3450 3450 3450 3450 3450 3450 3450 3450 3450 HP Compressor 1 7 7 7 7 7 7 7 7 7 7 7 7 Amps RLA Comp 1 25 3 25 3 25 3 25 3 9 6 9 6 7 1 7 1 7 1 7 1 7 1 7 1 Amps LRA Comp 1 184 184 184 184 84 84 60 60 60 60 ...

Page 81: ...25 25 25 25 25 Compressor Motor No 1 1 1 1 1 1 1 1 1 1 1 1 Volts 208 230 208 230 208 230 460 460 460 575 575 575 575 575 575 Phase 3 3 3 3 3 3 3 3 3 3 3 3 RPM 3450 3450 3450 3450 3450 3450 3450 3450 3450 3450 3450 3450 HP Compressor 1 7 1 2 7 1 2 7 1 2 7 1 2 7 1 2 7 1 2 7 1 2 7 1 2 7 1 2 7 1 2 7 1 2 7 1 2 Amps RLA Comp 1 28 8 28 8 28 8 12 5 12 5 12 5 9 7 9 7 9 7 9 7 9 7 9 7 Amps LRA Comp 1 191 191...

Page 82: ... 40 40 40 25 25 30 30 30 30 Compressor Motor No 1 1 1 1 1 1 1 1 1 1 1 1 Volts 208 230 208 230 208 230 460 460 460 575 575 575 575 575 575 Phase 3 3 3 3 3 3 3 3 3 3 3 3 RPM 3450 3450 3450 3450 3450 3450 3450 3450 3450 3450 3450 3450 HP Compressor 1 10 10 10 10 10 10 10 10 10 10 10 10 Amps RLA Comp 1 32 6 32 6 32 6 14 8 14 8 14 8 11 1 11 1 11 1 11 1 11 1 11 1 Amps LRA Comp 1 240 240 240 130 130 130 ...

Page 83: ...nt Protection Device Size 90 90 40 45 30 30 Compressor Motor No 2 2 2 2 2 2 Volts 208 230 208 230 460 460 575 575 Phase 3 3 3 3 3 3 RPM 3450 3450 3450 3450 3450 3450 HP Compressor 1 6 6 6 6 6 6 Amps RLA Comp 1 22 4 22 4 10 6 10 6 7 7 7 7 Amps LRA Comp 1 164 164 100 100 78 78 HP Compressor 2 6 6 6 6 6 6 Amps RLA Comp 2 22 4 22 4 10 6 10 6 7 7 7 7 Amps LRA Comp 2 164 164 100 100 78 78 Condenser Moto...

Page 84: ...vice Size 50 50 20 25 Maximum Overcurrent Protection Device Size 60 60 25 25 Compressor Motor No 1 1 1 1 Volts 208 230 208 230 460 460 Phase 3 3 3 3 RPM 3450 3450 3450 3450 HP Compressor 1 7 7 7 7 Amps RLA Comp 1 25 3 25 3 9 6 9 6 Amps LRA Comp 1 184 184 84 84 Condenser Motor No 2 2 2 2 Volts 208 230 208 230 460 460 Phase 1 1 1 1 HP 1 5 1 5 1 5 1 5 Amps FLA each 1 2 1 2 0 8 0 8 Amps LRA each 2 3 2...

Page 85: ...0 70 70 30 30 35 Compressor Motor No 1 1 1 1 1 1 Volts 208 230 208 230 208 230 460 460 460 Phase 3 3 3 3 3 3 RPM 3450 3450 3450 3450 3450 3450 HP Compressor 1 7 1 2 7 1 2 7 1 2 7 1 2 7 1 2 7 1 2 Amps RLA Comp 1 28 8 28 8 28 8 12 5 12 5 12 5 Amps LRA Comp 1 191 191 191 100 100 100 Condenser Motor No 2 2 2 2 2 2 Volts 208 230 208 230 208 230 460 460 460 Phase 1 1 1 1 1 1 HP 1 5 1 5 1 5 1 5 1 5 1 5 A...

Page 86: ... Size 80 80 90 40 40 30 Compressor Motor No 1 1 1 1 1 1 Volts 208 230 208 230 208 230 460 460 460 Phase 3 3 3 3 3 3 RPM 3450 3450 3450 3450 3450 3450 HP Compressor 1 10 10 10 10 10 10 Amps RLA Comp 1 32 6 32 6 32 6 14 8 14 8 14 8 Amps LRA Comp 1 240 240 240 130 130 130 Condenser Motor No 2 2 2 2 2 2 Volts 208 230 208 230 208 230 460 460 460 Phase 1 1 1 1 1 1 HP 1 3 1 3 1 3 1 3 1 3 1 3 Amps FLA eac...

Page 87: ... Maximum Overcurrent Protection Device Size 90 90 40 45 Compressor Motor No 2 2 2 2 Volts 208 230 208 230 460 460 Phase 3 3 3 3 RPM 3450 3450 3450 3450 HP Compressor 1 6 6 6 6 Amps RLA Comp 1 22 4 22 4 10 6 10 6 Amps LRA Comp 1 164 164 100 100 Condenser Motor No 6 6 6 6 Volts 22 4 22 4 10 6 10 6 Phase 164 164 100 100 HP 2 2 2 2 Amps FLA each 208 230 208 230 460 460 Amps LRA each 1 1 1 1 Evaporator...

Page 88: ...88 P APPENDICES Appendix C Air Flow Performance Data ...

Page 89: ...89 P APPENDICES Appendix C Air Flow Performance Data Cont 0 21 0 05 0 25 0 06 0 28 0 07 0 32 0 08 0 36 0 09 0 39 0 10 0 43 0 11 0 47 0 12 0 51 0 13 0 54 0 14 0 58 0 14 0 62 0 15 0 66 0 16 ...

Page 90: ...90 P APPENDICES Appendix C Air Flow Performance Data Cont ...

Page 91: ...063 1162 4167 1175 4273 1188 4379 1199 4486 1210 4594 1220 4703 5300 2501 991 3217 1010 3315 1030 3415 1048 3515 1066 3616 1083 3718 1100 3821 1115 3924 1130 4029 1145 4134 1158 4241 1171 4348 1184 4456 1195 4564 1206 4674 1216 4785 5400 2548 1006 3376 1026 3477 1044 3579 1062 3681 1079 3785 1096 3889 1111 3995 1126 4101 1141 4208 1155 4316 1168 4425 1180 4534 1192 4645 1203 4756 1213 4868 5500 25...

Page 92: ...92 P APPENDICES Appendix C Air Flow Performance Data Cont ...

Page 93: ...ES Appendix C Air Flow Performance Data Cont 0 51 0 13 0 54 0 14 0 58 0 14 0 62 0 15 0 66 0 16 0 70 0 17 0 74 0 18 0 77 0 19 0 81 0 20 0 85 0 21 0 89 0 22 0 93 0 23 0 97 0 24 1 01 0 25 1 06 0 26 1 10 0 27 1 14 0 28 ...

Page 94: ...94 P APPENDICES Appendix C Air Flow Performance Data Cont ...

Page 95: ...063 1162 4167 1175 4273 1188 4379 1199 4486 1210 4594 1220 4703 5300 2501 991 3217 1010 3315 1030 3415 1048 3515 1066 3616 1083 3718 1100 3821 1115 3924 1130 4029 1145 4134 1158 4241 1171 4348 1184 4456 1195 4564 1206 4674 1216 4785 5400 2548 1006 3376 1026 3477 1044 3579 1062 3681 1079 3785 1096 3889 1111 3995 1126 4101 1141 4208 1155 4316 1168 4425 1180 4534 1192 4645 1203 4756 1213 4868 5500 25...

Page 96: ...BTUH kW Power 94 7 27 7 57 2 16 8 7 4 92 4 27 1 53 8 15 8 7 3 88 3 25 9 47 7 14 0 7 1 88 25 8 69 3 20 3 7 3 85 9 25 2 65 2 19 1 7 2 82 1 24 1 57 8 16 9 7 1 83 2 24 4 81 1 23 8 7 2 81 3 23 8 76 4 22 4 7 2 77 6 22 8 67 7 19 8 7 81 8 24 0 81 8 24 0 7 2 79 9 23 4 79 9 23 4 7 1 76 3 22 4 72 5 21 2 7 81 3 23 8 81 3 23 8 7 2 79 3 23 3 79 3 23 3 7 1 75 8 22 2 75 8 22 2 7 105 40 6 Total BTUH kW Sens BTUH k...

Page 97: ...H kW Sens BTUH kW Power 108 4 31 8 64 6 18 9 8 3 103 1 30 2 57 1 16 7 8 1 100 2 29 4 52 9 15 5 7 9 101 2 29 7 79 6 23 3 8 2 96 3 28 2 70 4 20 6 8 93 6 27 4 65 2 19 1 7 9 96 8 28 4 93 3 27 3 8 1 92 1 27 0 82 5 24 2 7 9 89 5 26 2 76 5 22 4 7 8 96 28 1 96 28 1 8 1 91 3 26 8 87 9 25 7 7 9 88 8 26 0 81 4 23 9 7 8 96 5 28 3 96 5 28 3 8 1 91 8 26 9 91 8 26 9 7 9 89 2 26 1 85 8 25 1 7 8 105 40 6 Total BTU...

Page 98: ...ns BTUH kW Power 132 2 38 7 85 1 24 9 9 9 125 8 36 9 75 2 22 0 9 6 122 4 35 9 70 1 20 5 9 5 124 7 36 5 103 6 30 3 9 8 118 7 34 8 91 6 26 8 9 5 115 5 33 8 85 3 25 0 9 4 119 6 35 1 119 6 35 1 9 7 113 8 33 4 106 7 31 3 9 5 110 8 32 5 99 4 29 1 9 3 118 4 34 7 118 4 34 7 9 6 112 7 33 0 112 7 33 0 9 4 109 7 32 1 105 7 31 0 9 3 118 3 34 7 118 3 34 7 9 6 112 5 33 0 112 5 33 0 9 4 109 5 32 1 109 5 32 1 9 2...

Page 99: ...s BTUH kW Power 101 7 29 8 61 17 9 7 9 96 5 28 3 53 6 15 7 7 7 94 2 27 6 50 2 14 7 7 6 94 9 27 8 74 21 7 7 9 90 26 4 65 19 0 7 7 87 8 25 7 60 9 17 8 7 6 90 26 4 86 7 25 4 7 8 85 4 25 0 76 2 22 3 7 6 83 3 24 4 71 4 20 9 7 5 88 5 25 9 88 5 25 9 7 8 84 24 6 81 6 23 9 7 6 81 9 24 0 76 4 22 4 7 5 88 25 8 88 25 8 7 7 83 4 24 5 83 4 24 5 7 5 81 4 23 9 81 3 23 8 7 4 105 40 6 Total BTUH kW Sens BTUH kW Pow...

Page 100: ... 28 1 7 4 93 3 27 3 92 4 27 1 7 3 100 37 8 Total BTUH kW Sens BTUH kW Power 108 6 31 8 70 4 20 6 8 3 103 3 30 3 62 2 18 2 8 1 100 4 29 4 57 7 16 9 8 101 4 29 7 85 5 25 0 8 2 96 5 28 3 75 5 22 1 8 93 7 27 5 70 20 5 7 9 97 28 4 97 28 4 8 2 92 2 27 0 87 7 25 7 8 89 6 26 3 81 3 23 8 7 8 96 2 28 2 96 2 28 2 8 1 91 5 26 8 91 5 26 8 7 9 88 9 26 1 86 2 25 3 7 8 96 7 28 3 96 7 28 3 8 1 92 26 9 92 26 9 7 9 ...

Page 101: ...9 9 125 8 36 9 75 2 22 0 9 6 122 4 35 9 70 1 20 5 9 5 124 7 36 5 103 6 30 3 9 8 118 7 34 8 91 6 26 8 9 5 115 5 33 8 85 3 25 0 9 4 119 6 35 1 119 6 35 1 9 7 113 8 33 4 106 7 31 3 9 5 110 8 32 5 99 4 29 1 9 3 118 4 34 7 118 4 34 7 9 6 112 7 33 0 112 7 33 0 9 4 109 7 32 1 105 7 31 0 9 3 118 3 34 7 118 3 34 7 9 6 112 5 33 0 112 5 33 0 9 4 109 5 32 1 109 5 32 1 9 2 105 40 6 Total BTUH kW Sens BTUH kW P...

Page 102: ... 95 35 Total BTUH kW Sens BTUH kW Power 161 4 47 3 103 3 30 3 12 1 155 7 45 6 88 8 26 0 11 9 150 0 43 9 75 3 22 1 11 6 154 0 45 1 120 9 35 4 12 148 6 43 5 105 2 30 8 11 8 143 2 42 0 90 5 26 5 11 6 149 0 43 7 137 2 40 2 11 9 143 8 42 1 120 3 35 2 11 7 138 5 40 6 104 3 30 6 11 5 100 37 8 Total BTUH kW Sens BTUH kW Power 156 8 45 9 100 6 29 5 12 6 151 3 44 3 86 5 25 3 12 4 145 8 42 7 73 4 21 5 12 2 1...

Page 103: ...61 17 9 7 9 96 5 28 3 53 6 15 7 7 7 94 2 27 6 50 2 14 7 7 6 94 9 27 8 21 7 74 7 9 90 26 4 65 19 0 7 7 87 8 25 7 60 9 17 8 7 6 90 26 4 86 7 25 4 7 8 85 4 25 0 76 2 22 3 7 6 83 3 24 4 71 4 20 9 7 5 88 5 25 9 88 5 25 9 7 8 84 24 6 81 6 23 9 7 6 81 9 24 0 76 4 22 4 7 5 88 25 8 88 25 8 7 7 83 4 24 5 83 4 24 5 7 5 81 4 23 9 81 3 23 8 7 4 105 40 6 Total BTUH kW Sens BTUH kW Power 98 1 28 7 59 3 17 4 8 7 ...

Page 104: ... 1 7 4 93 3 27 3 92 4 27 1 7 3 100 37 8 Total BTUH kW Sens BTUH kW Power 108 6 31 8 70 4 20 6 8 3 103 3 30 3 62 2 18 2 8 1 100 4 29 4 57 7 16 9 8 101 4 29 7 85 5 25 0 8 2 96 5 28 3 75 5 22 1 8 93 7 27 5 70 20 5 7 9 97 28 4 97 28 4 8 2 92 2 27 0 87 7 25 7 8 89 6 26 3 81 3 23 8 7 8 96 2 28 2 96 2 28 2 8 1 91 5 26 8 91 5 26 8 7 9 88 9 26 1 86 2 25 3 7 8 96 7 28 3 96 7 28 3 8 1 92 26 9 92 26 9 7 9 89 ...

Page 105: ...9 9 125 8 36 9 75 2 22 0 9 6 122 4 35 9 70 1 20 5 9 5 124 7 36 5 103 6 30 3 9 8 118 7 34 8 91 6 26 8 9 5 115 5 33 8 85 3 25 0 9 4 119 6 35 1 119 6 35 1 9 7 113 8 33 4 106 7 31 3 9 5 110 8 32 5 99 4 29 1 9 3 118 4 34 7 118 4 34 7 9 6 112 7 33 0 112 7 33 0 9 4 109 7 32 1 105 7 31 0 9 3 118 3 34 7 118 3 34 7 9 6 112 5 33 0 112 5 33 0 9 4 109 5 32 1 109 5 32 1 9 2 105 40 6 Total BTUH kW Sens BTUH kW P...

Page 106: ...95 35 Total BTUH kW Sens BTUH kW Power 161 4 47 3 103 3 30 3 12 1 155 7 45 6 88 8 26 0 11 9 150 0 43 9 75 3 22 1 11 6 154 0 45 1 120 9 35 4 12 0 148 6 43 5 105 2 30 8 11 8 143 2 42 0 90 5 26 5 11 6 149 0 43 7 137 2 40 2 11 9 143 8 42 1 120 3 35 2 11 7 138 5 40 6 104 3 30 6 11 5 100 37 8 Total BTUH kW Sens BTUH kW Power 156 8 45 9 100 6 29 5 12 6 151 3 44 3 86 5 25 3 12 4 145 8 42 7 73 4 21 5 12 2 ...

Page 107: ... 3 7 19 1 5 6 3 6 1 1 3 8 18 9 5 5 3 5 1 0 3 8 17 9 5 3 3 0 0 9 3 7 GROSS SYSTEMS PERFORMANCE DATA LOW REHEAT MODE GEDZS090 ENTERING INDOOR AIR 75 F 23 9 C dbE wbE 65 3 F 18 5 C 64 F 17 8 C 62 5 F 16 9 C CFM L s 3600 1699 2900 1369 2400 1133 3600 1699 2900 1369 2400 1133 3600 1699 2900 1369 2400 1133 O U T D O O R D R Y B U L B T E M P E R A T U R E F C 60 15 6 Total BTUH kW Sens BTUH kW Power 41 ...

Page 108: ...4 4 22 4 6 6 1 3 0 4 4 6 21 5 6 3 1 2 0 3 4 5 20 8 6 1 1 1 0 3 4 4 GROSS SYSTEMS PERFORMANCE DATA LOW REHEAT MODE GEDZS102 ENTERING INDOOR AIR 75 F 23 9 C dbE wbE 65 3 F 18 5 C 64 F 17 8 C 62 5 F 16 9 C CFM L s 4100 1935 2900 1369 2700 1274 4100 1935 2900 1369 2700 1274 4100 1935 2900 1369 2700 1274 O U T D O O R D R Y B U L B T E M P E R A T U R E F C 60 15 6 Total BTUH kW Sens BTUH kW Power 57 6...

Page 109: ...5 32 0 9 4 2 0 0 6 5 4 31 7 9 3 7 1 2 1 5 6 30 4 8 9 6 3 1 9 5 5 29 4 8 6 5 8 1 7 5 4 GROSS SYSTEMS PERFORMANCE DATA LOW REHEAT MODE GEDZS120 ENTERING INDOOR AIR 75 F 23 9 C dbE wbE 65 3 F 18 5 C 64 F 17 8 C 62 5 F 16 9 C CFM L s 4800 2265 3800 1793 3200 1510 4800 2265 3800 1793 3200 1510 4800 2265 3800 1793 3200 1510 O U T D O O R D R Y B U L B T E M P E R A T U R E F C 60 15 6 Total BTUH kW Sens...

Page 110: ...7 1 2 1 5 6 30 4 8 9 6 3 1 9 5 5 29 4 8 6 5 8 1 7 5 4 GROSS SYSTEMS PERFORMANCE DATA LOW REHEAT MODE GEDZS150 ENTERING INDOOR AIR 75 F 23 9 C dbE wbE 65 3 F 18 5 C 64 F 17 8 C 62 5 F 16 9 C CFM L s 6000 2832 4100 1935 4000 1888 6000 2832 4100 1935 4000 1888 6000 2832 4100 1935 4000 1888 O U T D O O R D R Y B U L B T E M P E R A T U R E F C 60ºF 15 6 Total BTUH kW Sens BTUH kW Power 99 3 29 1 33 3 ...

Page 111: ... 3 7 19 1 5 6 3 6 1 1 3 8 18 9 5 5 3 5 1 0 3 8 17 9 5 3 3 0 0 9 3 7 GROSS SYSTEMS PERFORMANCE DATA LOW REHEAT MODE GEDZT090 ENTERING INDOOR AIR 75 F 23 9 C dbE wbE 65 3 F 18 5 C 64 F 17 8 C 62 5 F 16 9 C CFM L s 3600 1699 2900 1369 2400 1133 3600 1699 2900 1369 2400 1133 3600 1699 2900 1369 2400 1133 O U T D O O R D R Y B U L B T E M P E R A T U R E F C 60 15 6 Total BTUH kW Sens BTUH kW Power 41 ...

Page 112: ...4 4 22 4 6 6 1 3 0 4 4 6 21 5 6 3 1 2 0 3 4 5 20 8 6 1 1 1 0 3 4 4 GROSS SYSTEMS PERFORMANCE DATA LOW REHEAT MODE GEDZT102 ENTERING INDOOR AIR 75 F 23 9 C dbE wbE 65 3 F 18 5 C 64 F 17 8 C 62 5 F 16 9 C CFM L s 4100 1935 2900 1369 2700 1274 4100 1935 2900 1369 2700 1274 4100 1935 2900 1369 2700 1274 O U T D O O R D R Y B U L B T E M P E R A T U R E F C 60 15 6 Total BTUH kW Sens BTUH kW Power 57 6...

Page 113: ...5 32 0 9 4 2 0 0 6 5 4 31 7 9 3 7 1 2 1 5 6 30 4 8 9 6 3 1 9 5 5 29 4 8 6 5 8 1 7 5 4 GROSS SYSTEMS PERFORMANCE DATA LOW REHEAT MODE GEDZT120 ENTERING INDOOR AIR 75 F 23 9 C dbE wbE 65 3 F 18 5 C 64 F 17 8 C 62 5 F 16 9 C CFM L s 4800 2265 3800 1793 3200 1510 4800 2265 3800 1793 3200 1510 4800 2265 3800 1793 3200 1510 O U T D O O R D R Y B U L B T E M P E R A T U R E F C 60 15 6 Total BTUH kW Sens...

Page 114: ...7 1 2 1 5 6 30 4 8 9 6 3 1 9 5 5 29 4 8 6 5 8 1 7 5 4 GROSS SYSTEMS PERFORMANCE DATA LOW REHEAT MODE GEDZT150 ENTERING INDOOR AIR 75 F 23 9 C dbE wbE 65 3 F 18 5 C 64 F 17 8 C 62 5 F 16 9 C CFM L s 6000 2832 4100 1935 4000 1888 6000 2832 4100 1935 4000 1888 6000 2832 4100 1935 4000 1888 O U T D O O R D R Y B U L B T E M P E R A T U R E F C 60ºF 15 6 Total BTUH kW Sens BTUH kW Power 99 3 29 1 33 3 ...

Page 115: ... 2 20 50 11 1 27 8 5 35 2 8 19 4 15 45 8 3 25 10 40 5 6 22 2 15 45 8 3 25 Main Limit Temp F 145 145 145 155 145 145 350 350 350 350 350 350 Rating ESP In W C 0 33 0 33 0 33 0 33 0 33 0 33 Maximum ESP In W C 0 8 0 8 0 8 0 8 0 8 0 8 Max Outlet Air Temp F C 200 93 3 185 85 0 200 93 3 200 93 3 200 93 3 185 85 0 AFUE 81 0 81 0 81 0 81 0 81 0 81 0 Steady State Efficiency 81 0 81 0 81 0 81 0 81 0 81 0 20...

Page 116: ...OOR AMBIENT TO UNIT 3 PLACE X ON CHART WHERE SUCTION AND LIOUID INTERSECT 4 IF X IS BELOW OUTDOOR AMBIENT L NE ADD CHARGE AND REPEAT STEPS 1 3 5 IF X IS ABOVE OUTDOOR AMBIENT LINE RECOVER ExCESS CHARGE AND REPEAT STEPS 1 3 OUTDOOR AMBIENT F DB LIQUID PRESSURE PSIG 92 106138 01 00 115 105 95 85 75 65 55 175 200 225 250 275 300 325 350 375 400 425 450 475 500 100 0 105 0 110 0 115 0 120 0 125 0 130 ...

Page 117: ...R AMBIENT TO UNIT 3 PLACE X ON CHART WHERE SUCTION AND LIOUID INTERSECT 4 IF X IS BELOW OUTDOOR AMBIENT L NE ADD CHARGE AND REPEAT STEPS 1 3 5 IF X IS ABOVE OUTDOOR AMBIENT LINE RECOVER ExCESS CHARGE AND REPEAT STEPS 1 3 OUTDOOR AMBIENT F DB LIQUID PRESSURE PSIG 92 106138 02 00 Vapor Pressure psig 8 5 TON 115 105 95 85 75 65 55 200 225 250 275 300 325 350 375 400 425 450 475 500 525 550 100 0 105 ...

Page 118: ...OR AMBIENT TO UNIT 3 PLACE X ON CHART WHERE SUCTION AND LIOUID INTERSECT 4 IF X IS BELOW OUTDOOR AMBIENT L NE ADD CHARGE AND REPEAT STEPS 1 3 5 IF X IS ABOVE OUTDOOR AMBIENT LINE RECOVER ExCESS CHARGE AND REPEAT STEPS 1 3 OUTDOOR AMBIENT F DB LIQUID PRESSURE PSIG 92 106138 03 00 Vapor Pressure psig 10 TON 115 105 95 85 75 65 55 175 200 225 250 275 300 325 350 375 400 425 450 475 500 525 100 0 105 ...

Page 119: ...PSIG Vapor Pressure psig 12 5 Ton AC Charging Chart CAUTION 1 RETURN AIR TEMPERATURE MUST BE WITHIN COMFORT CONDITIONS BEFORE FINAL REFRIGERANT CHECK INSTRUCTIONS 1 MEASURE PRESSURE AT COMPRESSOR SUCTION AND LIQUID 2 MEASURE OUTDOOR AMBIENT TO UNIT 3 PLACE X ON CHART WHERE SUCTION AND LIQUID INTERSECT 4 IF X IS BELOW OUTDOOR AMBIENT LINE ADD CHARGE AND REPEAT STEPS 1 3 5 IF X IS ABOVE OUTDOOR AMBI...

Page 120: ...or Pressure psig 7 5 Ton 2 Stage AC Charging Chart 92 106138 09 00 CAUTION 1 RETURN AIR TEMPERATURE MUST BE WITHIN COMFORT CONDITIONS BEFORE FINAL REFRIGERANT CHECK INSTRUCTIONS 1 MEASURE PRESSURE AT COMPRESSOR SUCTION AND LIQUID 2 MEASURE OUTDOOR AMBIENT TO UNIT 3 PLACE X ON CHART WHERE SUCTION AND LIQUID INTERSECT 4 IF X IS BELOW OUTDOOR AMBIENT LINE ADD CHARGE AND REPEAT STEPS 1 3 5 IF X IS ABO...

Page 121: ...apor Pressure psig 8 5 Ton 2 Stage AC Charging Chart 92 106138 10 00 CAUTION 1 RETURN AIR TEMPERATURE MUST BE WITHIN COMFORT CONDITIONS BEFORE FINAL REFRIGERANT CHECK INSTRUCTIONS 1 MEASURE PRESSURE AT COMPRESSOR SUCTION AND LIQUID 2 MEASURE OUTDOOR AMBIENT TO UNIT 3 PLACE X ON CHART WHERE SUCTION AND LIQUID INTERSECT 4 IF X IS BELOW OUTDOOR AMBIENT LINE ADD CHARGE AND REPEAT STEPS 1 3 5 IF X IS A...

Page 122: ...G Vapor Pressure psig 10 Ton 2 Stage AC Charging Chart 92 106138 11 00 CAUTION 1 RETURN AIR TEMPERATURE MUST BE WITHIN COMFORT CONDITIONS BEFORE FINAL REFRIGERANT CHECK INSTRUCTIONS 1 MEASURE PRESSURE AT COMPRESSOR SUCTION AND LIQUID 2 MEASURE OUTDOOR AMBIENT TO UNIT 3 PLACE X ON CHART WHERE SUCTION AND LIQUID INTERSECT 4 IF X IS BELOW OUTDOOR AMBIENT LINE ADD CHARGE AND REPEAT STEPS 1 3 5 IF X IS...

Page 123: ...g is within 2 0 F tolerance 8 If the sub cooling values are significantly different 20 psig from those listed on the table in Appendix F there may be an airflow or component issue Refer to section M Diagnostics for more information PRESSURE REQUIREMENTS GROSS CHARGE CHECK REFER CHARGE CHART OUTDOOR DRY BULB F 7 5 TON 8 5 TON 10 TON 12 5 TON LIQUID VAPOR PRESSURE PSIG 115 510 2 147 22 504 13 141 62...

Page 124: ...R CONTACTOR COMFORT ALERT MODULE COMPRESSOR CONTACTOR CRANKCASE HEATER CLOGGED DRAIN SENSOR CLOGGED FILTER SWITCH COMPRESSOR CONTROL TRANSFORMER DISCHARGE AIR SENSOR DISCONNECT SWITCH FLAME SENSOR FAN PROVING SWITCH FREEZE SENSOR GROUND FAULT CONVENIENCE OUTLET GROUND LUG GROUND GAS VALVE HIGH PRESSURE CONTROL INDOOR BLOWER MOTOR INDUCED DRAFT MOTOR INTEGRATED FURNACE CONTROL JUMPER LOW AMBIENT CO...

Page 125: ...LMS FP FS GFCO GL GND HPC IBM IDM IFC LAC BLOWER CONTACTOR COMFORT ALERT MODULE COMPRESSOR CONTACTOR CRANKCASE HEATER CLOGGED DRAIN SENSOR CLOGGED FILTER SWITCH COMPRESSOR CONTROL TRANSFORMER DISCHARGE AIR SENSOR DISCONNECT SWITCH FLAME SENSOR FAN PROVING FREEZE SENSOR GROUND FAULT CONVENIENCE OUTLET GROUND LUG GROUND HIGH PRESSURE CONTROL INDOOR BLOWER MOTOR INDUCED DRAFT MOTOR INTEGRATED FURNACE...

Page 126: ...ODELS ARE PROTECTED UNDER PRIMARY SINGLE PHASE CONDITIONS TRANSFORMER FACTORY WIRED AS SHOWN BELOW CHANGE PRIMARY VOLTAGE CONNECTION FOR ALTERNATE VOLTAGES IF REQUIRED UNIT VOLTAGES HZ TRANSFORMER TERM 200 220 50 HZ 200 208 60 HZ 230 230 60 HZ 230 380 60 HZ 400 380 415 50 HZ 400 460 60 HZ 460 575 60 HZ 230 LOW VOLTAGE CIRCUIT IS N E C CLASS 2 WITH A CLASS 2 TRANSFORMER 24VAC 50 60 HZ SUPPLIED MOTO...

Page 127: ...on FAULT LEVEL 0 1 2 3 0 STANDBY 0 c COMPRESSOR ON Low Flashing if in me delay 0 C COMPRESSOR ON High Flashing if in me delay 0 E Economizer Cooling No Compressor 0 F CONTINOUS FAN 0 h HEAT ON Low Stage 0 H GAS HEAT ON High Stage 0 4 Comfort Alert Code 4 for Compressor Circuit 1 3 5 Comfort Alert Code 5 for Compressor Circuit 1 3 6 Comfort Alert Code 6 for Compressor Circuit 1 3 7 Comfort Alert Co...

Page 128: ...CTORS ONLY CONNECT FIELD WIRING IN GROUNDED RAIN TIGHT CONDUIT TO FUSED DISCONNECT CONNECT FIELD WIRE TO COMPRESSOR CONTACTOR CC1 REMOVE J3 AT CC1 TO INSTALL LOW AMBIENT ACCESSORY IF REQUIRED ATTACH CRANKCASE HEATER ACCESSORY TO CC1 L1 AND CC1 L2 COMPRESSOR MOTOR THERMALLY PROTECTED ALL 3 PHASE MODELS ARE PROTECTED UNDER PRIMARY SINGLE PHASE CONDITIONS TRANSFORMER FACTORY WIRED AS SHOWN BELOW CHAN...

Page 129: ...W 10 25 17 R 1071S108 24 VAC IND1 L3 L1 IDM K10 L3 L3 L1 P15 1 2 3 4 P13 1 2 3 4 P12 1 2 10k ohms 10k ohms 10k ohms 10k ohms DAT RAT FS OAT CFS FP HPC LPC TO ELM 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 PL24 PL22 TO SMOKE DETECTOR CC GND CA OPT RTU C 1186 100 THERMOSTAT CONNECTIONS ZONE SENSOR CONNECTIONS 1 2 3 4 5 6 R Y1 Y2 G C W1 W2 OC B L Y2 Y1 L R C P DC CALC CAL2 CAL1 R R C C C 1 2 3 4 5 6 7 1 2 3 ...

Page 130: ...SSOR MOTOR THERMALLY PROTECTED ALL 3 PHASE MODELS ARE PROTECTED UNDER PRIMARY SINGLE PHASE CONDITIONS TRANSFORMER FACTORY WIRED AS SHOWN BELOW CHANGE PRIMARY VOLTAGE CONNECTIONFOR ALTERNATE VOLTAGES IF REQUIRED UNIT VOLTAGES HZ TRANSFORMER TERM 200 220 50 HZ 230 208 60 HZ 230 230 60 HZ 230 380 60 HZ 400 380 414 50 HZ 400 460 60 HZ 460 575 60 HZ 230 LOW VOLTAGE CIRCUIT IS N E C CLASS 2 WITH A CLASS...

Page 131: ...36 12 P34 9 P34 8 P34 7 P34 6 P34 5 P34 4 P34 3 P34 2 P34 1 P36 11 P36 10 P36 9 P36 8 P36 7 P36 6 P36 5 P36 4 P36 3 P36 2 P36 1 MAS OPT OCCUPANCY RELAY REMOTE SWITCH SMOKE DETECTOR RELAY BC ECON2 OPT CC1 Y1 L R OPT P C CAI ECON1 OPT FT1 OPT LPC1 HPC1 P3 6 P3 4 1 2 3 4 5 6 7 1 2 3 4 5 PL 7 PL 4 K4 SENSE SENSE 1 2 3 4 5 6 7 P3 9 P3 10 CC2 CC2C K5 K8 K7 K6 K1 K2 K3 PL 6 JUMPER OCC P3 5 JUMPER OCC REM...

Page 132: ...IGH PRESSURE CONTROL INDOOR BLOWER MOTOR INDUCED DRAFT MOTOR INTEGRATED FURNACE CONTROL JUMPER LOW AMBIENT CONTROL LPC MAS MLC MRLC NPC OAT OFM PL PT RAT RC RTU C SE LOW PRESSURE CONTROL MIXED AIR SENSOR MAIN LIMIT CONTROL MANUAL RESET LIMIT CONTROL NEGATIVE PRESSURE SWITCH OUTSIDE AIR SENSOR OUTDOOR FAN MOTOR PLUG POWER TRANSFORMER RETURN AIR SENSOR RUN CAPACITOR ROOFTOP UNIT CONTROL SPARK ELECTR...

Page 133: ...P3 1 P35 2 P35 1 P34 12 P34 11 P34 10 P36 12 P34 9 P34 8 P34 7 P34 6 P34 5 P34 4 P34 3 P34 2 P34 1 P36 11 P36 10 P36 9 P36 8 P36 7 P36 6 P36 5 P36 4 P36 3 P36 2 P36 1 MAS OPT OCCUPANCY RELAY REMOTE SWITCH SMOKE DETECTOR RELAY BC ECON2 OPT CC1 Y1 L R OPT P C CAI ECON1 OPT FT1 OPT LPC1 HPC1 P3 6 P3 4 1 2 3 4 5 6 7 1 2 3 4 5 PL 7 PL 4 K4 SENSE SENSE 1 2 3 4 5 6 7 P3 9 P3 10 CC2 CC2C K5 K8 K7 K6 K1 K2...

Page 134: ...PHASE CONDITIONS TRANSFORMER FACTORY WIRED AS SHOWN BELOW CHANGE PRIMARY VOLTAGE CONNECTIONFOR ALTERNATE VOLTAGES IF REQUIRED UNIT VOLTAGES HZ TRANSFORMER TERM 200 220 50 HZ 230 208 60 HZ 230 230 60 HZ 230 380 60 HZ 400 380 415 50 HZ 400 460 60 HZ 460 575 60 HZ 230 LOW VOLTAGE CIRCUIT IS N E C CLASS 2 WITH A CLASS 2 TRANSFORMER 24VAC 50 60 HZ SUPPLIED MOTOR FACTORY WIRED FOR CORRECT VOLTAGE REMOVE...

Page 135: ... P34 10 P36 12 P34 9 P34 8 P34 7 P34 6 P34 5 P34 4 P34 3 P34 2 P34 1 P36 11 P36 10 P36 9 P36 8 P36 7 P36 6 P36 5 P36 4 P36 3 P36 2 P36 1 MAS OPT OCCUPANCY RELAY REMOTE SWITCH SMOKE DETECTOR RELAY BC ECON2 OPT CC1 Y1 L R OPT P C CAI ECON1 OPT FT1 OPT LPC1 HPC1 P3 6 P3 4 1 2 3 4 5 6 7 1 2 3 4 5 PL 7 PL 4 K4 SENSE SENSE 1 2 3 4 5 6 7 P3 9 P3 10 CC2 CC2C K5 K8 K7 K6 K1 K2 K3 PL 6 JUMPER OCC P3 5 JUMPE...

Page 136: ...OMPRESSOR CONTACTOR CC1 REMOVE J3 AT CC1 TO INSTALL LOW AMBIENT ACCESSORY IF REQUIRED ATTACH CRANKCASE HEATER ACCESSORY TO CC1 L1 AND CC1 L2 COMPRESSOR MOTOR THERMALLY PROTECTED ALL 3 PHASE MODELS ARE PROTECTED UNDER PRIMARY SINGLE PHASE CONDITIONS TRANSFORMER FACTORY WIRED AS SHOWN BELOW CHANGE PRIMARY VOLTAGE CONNECTIONFOR ALTERNATE VOLTAGES IF REQUIRED UNIT VOLTAGES HZ TRANSFORMER TERM 200 220 ...

Page 137: ...OFM PL PT RAT RC RTU C SE US LOW PRESSURE CONTROL MIXED AIR SENSOR MAIN LIMIT CONTROL MANUAL RESET LIMIT CONTROL NEGATIVE PRESSURE SWITCH OUTSIDE AIR SENSOR OUTDOOR FAN MOTOR PLUG POWER TRANSFORMER RETURN AIR SENSOR RUN CAPACITOR ROOFTOP UNIT CONTROL SPARK ELECTRODE UNLOADER SOLENOID 90 106178 07 00 GE NON DDC 2 STG 150 208 230 380 460V 3PH 60 Hz GE NON DDC 2 STG 120 380 415V 3PH 50 Hz JHB 3 19 20...

Page 138: ...1 L2 COMPRESSOR MOTOR THERMALLY PROTECTED ALL 3 PHASE MODELS ARE PROTECTED UNDER PRIMARY SINGLE PHASE CONDITIONS TRANSFORMER FACTORY WIRED AS SHOWN BELOW CHANGE PRIMARY VOLTAGE CONNECTIONFOR ALTERNATE VOLTAGES IF REQUIRED UNIT VOLTAGES HZ TRANSFORMER TERM 200 220 50 HZ 200 208 60 HZ 230 230 60 HZ 230 380 60 HZ 400 380 415 50 HZ 400 460 60 HZ 460 575 60 HZ 575 LOW VOLTAGE CIRCUIT IS N E C CLASS 2 W...

Page 139: ... 105 C MIN FIELD INST ALLED FACTORY STANDARD LOW VOLTAGE FIELD INST ALLED FACTORY OPTION FACTORY STANDARD LINE VOLTAGE FACTORY OPTION ORIGINAL RELEASE NO ELECTRICAL WIRING SCHEMATIC MODELED BY CHECKED APPROVED REV PART NO DATE WIRE COLOR CODE BK BLACK BR BROWN BL BLUE G GREEN GY GRAY O ORANGE PR PURPLE R RED W WHITE Y YELLOW 90 106178 08 00 JHB 3 19 2018 R 1071S208 GE NON DDC 2 STG 150 575V 3PH 60...

Page 140: ...T MOTOR INTEGRATED FURNACE CONTROL LOW AMBIENT CONTROL LPC MAS MLC MRLC NPC OAT OFM PL PT RAT RC RTU C SE VFD LOW PRESSURE CONTROL MIXED AIR SENSOR MAIN LIMIT CONTROL MANUAL RESET LIMIT CONTROL NEGATIVE PRESSURE SWITCH OUTSIDE AIR SENSOR OUTDOOR FAN MOTOR PLUG POWER TRANSFORMER RETURN AIR SENSOR RUN CAPACITOR ROOFTOP UNIT CONTROL SPARK ELECTRODE VARIABLE FREQUENCY DRIVE WIRE NUT WIRE TIE 90 106177...

Page 141: ...ow Flashing if in me delay 0 C COMPRESSOR ON High Flashing if in me delay 0 E Economizer Cooling No Compressor 0 F CONTINOUS FAN 0 h HEAT ON Low Stage 0 H GAS HEAT ON High Stage 0 4 Comfort Alert Code 4 for Compressor Circuit 1 3 5 Comfort Alert Code 5 for Compressor Circuit 1 3 6 Comfort Alert Code 6 for Compressor Circuit 1 3 7 Comfort Alert Code 7 for Compressor Circuit 1 3 8 Comfort Alert Code...

Page 142: ...IENT ACCESSORY IF REQUIRED ATTACH CRANKCASE HEATER ACCESSORY TO CC1 L1 AND CC1 L2 COMPRESSOR MOTOR THERMALLY PROTECTED ALL 3 PHASE MODELS ARE PROTECTED UNDER PRIMARY SINGLE PHASE CONDITIONS TRANSFORMER FACTORY WIRED AS SHOWN BELOW CHANGE PRIMARY VOLTAGE CONNECTIONFOR ALTERNATE VOLTAGES IF REQUIRED UNIT VOLTAGES HZ TRANSFORMER TERM 200 220 50 HZ 200 208 60 HZ 230 230 60 HZ 230 380 60 HZ 400 380 415...

Page 143: ... PL PT RAT RC RTU C SE US VFD LOW PRESSURE CONTROL MIXED AIR SENSOR MAIN LIMIT CONTROL MANUAL RESET LIMIT CONTROL NEGATIVE PRESSURE SWITCH OUTSIDE AIR SENSOR OUTDOOR FAN MOTOR PLUG POWER TRANSFORMER RETURN AIR SENSOR RUN CAPACITOR ROOFTOP UNIT CONTROL SPARK ELECTRODE UNLOADER SOLENOID VARIABLE FREQUENCY DRIVE 90 106178 11 00 GE NON DDC 2 STG VFD 150 208 230 460V 3 PH 60 Hz JHB 3 19 18 R 1071S208 A...

Page 144: ...CK BR BROWN BL BLUE G GREEN GY GRAY O ORANGE PR PURPLE R RED W WHITE Y YELLOW ORIGINAL RELEASE NO 75 5 1 5 0 MODELED BY CHECKED APPROVED REV PART NO DATE 127 6 211 7256 68 7 25 86 7 233 5 21 8 7256 21 211 7 5 1 1 5281 5 1 7 7 21 8 7 72 86 6 211 7 211 7 5 72 2035 6625 217 725 5 029 7 72 167 2 0 17 6625 5 48 5 77 5 1 6 7 5 6625 72 1 2035 6625 02725 7 50 3527 7 3 6 02 6 5 3527 7 81 5 35 0 5 6 1 3 6 2...

Page 145: ...106178 13 01 GE DDC 2 STG 090 102 120 208 230 380 460V 3PH 60HZ GE DDC 2 STG 072 090 102 380 415V 3PH 50HZ TCJW 11 14 17 R 1071S126 3 94 6 K ĞƐĐƌŝƉƟŽŶ h d s ʹ Ϭ ϭ Ϯ ϯΎ Ϭ d E z Ϭ Đ KDWZ KZ KE ʹ Žǁ ůĂƐŚŝŶŐ ŝĨ ŝŶ ƟŵĞ ĚĞůĂLJͿ Ϭ KDWZ KZ KE ʹ ŝŐŚ ůĂƐŚŝŶŐ ŝĨ ŝŶ ƟŵĞ ĚĞůĂLJͿ Ϭ ĐŽŶŽŵŝnjĞƌ ŽŽůŝŶŐ ʹ EŽ ŽŵƉƌĞƐƐŽƌ Ϭ KEd EKh E Ϭ Ś d KE ʹ Žǁ ƚĂŐĞ Ϭ d KE ʹ ŝŐŚ ƚĂŐĞ Ϭ ϰ ŽŵĨŽƌƚ ůĞƌƚ ŽĚĞ ϰ ĨŽƌ ŽŵƉƌĞƐƐŽƌ ŝƌĐƵŝƚ ϭ ϯ ϱ ŽŵĨ...

Page 146: ...CK BR BROWN BL BLUE G GREEN GY GRAY O ORANGE PR PURPLE R RED W WHITE Y YELLOW ORIGINAL RELEASE NO 75 5 1 5 0 MODELED BY CHECKED APPROVED REV PART NO DATE 56 211 7256 68 7 25 86 7 233 5 21 8 7256 21 211 7 5 1 1 5281 5 1 7 7 21 8 7 72 86 6 211 7 211 7 5 72 2035 6625 217 725 5 029 7 72 167 2 0 17 6625 5 48 5 77 5 1 6 7 5 6625 72 1 2035 6625 02725 7 50 3527 7 3 6 02 6 5 3527 7 81 5 35 0 5 6 1 3 6 21 7...

Page 147: ...AIR SENSOR RUN CAPACITOR ROOFTOP UNIT CONTROL SPARK ELECTRODE UNLOADER SOLENOID 90 106178 14 01 GE DDC 2 STG 090 102 120 575V 3PH 60HZ TCJW 11 20 17 R 1071S126 3 94 6 K ĞƐĐƌŝƉƟŽŶ h d s ʹ Ϭ ϭ Ϯ ϯΎ Ϭ d E z Ϭ Đ KDWZ KZ KE ʹ Žǁ ůĂƐŚŝŶŐ ŝĨ ŝŶ ƟŵĞ ĚĞůĂLJͿ Ϭ KDWZ KZ KE ʹ ŝŐŚ ůĂƐŚŝŶŐ ŝĨ ŝŶ ƟŵĞ ĚĞůĂLJͿ Ϭ ĐŽŶŽŵŝnjĞƌ ŽŽůŝŶŐ ʹ EŽ ŽŵƉƌĞƐƐŽƌ Ϭ KEd EKh E Ϭ Ś d KE ʹ Žǁ ƚĂŐĞ Ϭ d KE ʹ ŝŐŚ ƚĂŐĞ Ϭ ϰ ŽŵĨŽƌƚ ůĞƌƚ ŽĚĞ ϰ ĨŽ...

Page 148: ...RMANENTLY GROUNDED AND CONFORM TO I E C N E C C E C NATIONAL WIRING REGULATIONS AND LOCAL CODES A S APPL ICABLE REPLACEMENT WIRE MUST BE THE SAME SIZE AND TYPE OF I NSULATION AS ORIG INAL 105ºC MIN FIELD INSTALL ED FACTORY STANDARD LOW VOLTAGE FIELD INSTALL ED FACTORY OPTION FACTORY STANDARD LINE VOLTAGE FACTORY OPTION ORIGINAL RELEASE NO ELECTRICAL WIRING DIAGRAM MODELED BY CHECKED APPROVED REV P...

Page 149: ...0 415V 3PH 50HZ JHB 03 19 18 R 1071S208 ALARM CODES CODE Descrip on FAULT LEVEL 0 1 2 3 0 STANDBY 0 c COMPRESSOR ON Low Flashing if in me delay 0 C COMPRESSOR ON High Flashing if in me delay 0 E Economizer Cooling No Compressor 0 F CONTINOUS FAN 0 h HEAT ON Low Stage 0 H GAS HEAT ON High Stage 0 4 Comfort Alert Code 4 for Compressor Circuit 1 3 5 Comfort Alert Code 5 for Compressor Circuit 1 3 6 C...

Page 150: ...WARNING CABINET MUST BE PERMANE NTLY GROUNDED AND CONFORM TO I E C N E C C E C NATIONAL WIRING REGULATIONS AND LOCAL CODES A S APPL ICABLE REPLACEMENT WIRE MUST BE THE SAME SIZE AND TYPE OF I NSULATION AS ORIGINAL 105ºC MIN FIELD INSTALLED FACTORY STANDARD LOW VOLTAGE FIELD INSTALLED FACTORY OPTION FACTORY STANDARD LINE VOLTAGE FACTORY OPTION ORIGINAL RELEASE NO ELECTRICAL WIRING DIAGRAM MODELED B...

Page 151: ...R 1071S208 ALARM CODES CODE Descrip on FAULT LEVEL 0 1 2 3 0 STANDBY 0 c COMPRESSOR ON Low Flashing if in me delay 0 C COMPRESSOR ON High Flashing if in me delay 0 E Economizer Cooling No Compressor 0 F CONTINOUS FAN 0 h HEAT ON Low Stage 0 H GAS HEAT ON High Stage 0 4 Comfort Alert Code 4 for Compressor Circuit 1 3 5 Comfort Alert Code 5 for Compressor Circuit 1 3 6 Comfort Alert Code 6 for Compr...

Page 152: ... 2 25 2 BK BLACK BR BROWN BL BLUE G GREEN GY GRAY O ORANGE PR PURPLE R RED W WHITE Y YELLOW ORIGINAL RELEASE NO 75 5 1 5 0 MODELED BY CHECKED APPROVED REV PART NO DATE 56 211 7256 68 7 25 86 7 233 5 21 8 7256 21 211 7 5 1 1 5281 5 1 7 7 21 8 7 72 86 6 211 7 211 7 5 72 2035 6625 217 725 5 029 7 72 167 2 0 17 6625 5 48 5 77 5 1 6 7 5 6625 72 1 2035 6625 02725 7 50 3527 7 3 6 02 6 5 3527 7 81 5 35 0 ...

Page 153: ...8 17 01 GE DDC 2 STG VFD 090 102 120 208 230 380 460V 3PH 60HZ GE DDC 2 STG 072 090 102 380 415V 3PH 50HZ TEW 12 06 17 R 1071S126 3 94 6 K ĞƐĐƌŝƉƟŽŶ h d s ʹ Ϭ ϭ Ϯ ϯΎ Ϭ d E z Ϭ Đ KDWZ KZ KE ʹ Žǁ ůĂƐŚŝŶŐ ŝĨ ŝŶ ƟŵĞ ĚĞůĂLJͿ Ϭ KDWZ KZ KE ʹ ŝŐŚ ůĂƐŚŝŶŐ ŝĨ ŝŶ ƟŵĞ ĚĞůĂLJͿ Ϭ ĐŽŶŽŵŝnjĞƌ ŽŽůŝŶŐ ʹ EŽ ŽŵƉƌĞƐƐŽƌ Ϭ KEd EKh E Ϭ Ś d KE ʹ Žǁ ƚĂŐĞ Ϭ d KE ʹ ŝŐŚ ƚĂŐĞ Ϭ ϰ ŽŵĨŽƌƚ ůĞƌƚ ŽĚĞ ϰ ĨŽƌ ŽŵƉƌĞƐƐŽƌ ŝƌĐƵŝƚ ϭ ϯ ϱ ŽŵĨŽƌ...

Page 154: ... G GREEN GY GRAY O ORANGE PR PURPLE R RED W WHITE Y YELLOW WIRING INFORMATION WARNING CABINET MUST BE PERMANENTLY GROUNDED AND CONFORM TO I E C N E C C E C NATIONAL WIRING REGULATIONS AND LOCAL CODES AS APPL ICABLE REPLACEMENT WIRE MUST BE THE SAME SIZE AND TYPE OF I NSULATION AS ORIG INAL 105ºC MIN FIELD INSTALLED FACTORY STANDARD LOW VOLTAGE FIELD INSTALLED FACTORY OPTION FACTORY STANDARD LINE V...

Page 155: ...DDC 2 STG 120 380 415V 3PH 50HZ JHB 3 19 18 R 1071S208 ALARM CODES CODE Descrip on FAULT LEVEL 0 1 2 3 0 STANDBY 0 c COMPRESSOR ON Low Flashing if in me delay 0 C COMPRESSOR ON High Flashing if in me delay 0 E Economizer Cooling No Compressor 0 F CONTINOUS FAN 0 h HEAT ON Low Stage 0 H GAS HEAT ON High Stage 0 4 Comfort Alert Code 4 for Compressor Circuit 1 3 5 Comfort Alert Code 5 for Compressor ...

Page 156: ...ed information regarding filter c h anging cleaning the condensate pan cleaning the coils and general inspections refer to the included User s Information Manual for the owner Manufacturer Part number 92 106167 01 R 2 Product Model and Serial Number The product model and serial number are both located on the rating plate found on the supply return panel of the unit 156 ...

Page 157: ...er Compressor 1 Compressor 2 Transformer Load 24VAC Measured Amp Load T stat Load Outdoor Fans Voltage and Amperage Information Line Voltage Measurements Business Name Address City Site Contact Phone Email Dealer Contractor Information Business Name Address City Site Contact Phone Email Distributor and Support Details Distributor Name City State Technician Name Visit Date Technician Name Visit Dat...

Page 158: ... microamp s Electric Heat System Voltage 208 Total Kw input Rating 460 240 Circle one Variable Frequency Drive VFD low fan speed settings are located in DDC Control Yes No Circle one Return Static Pressure Supply Static Pressure Total Static Pressure Low Fan Speed 1stg Cooling Speed Low Economizer Factory Equiped Active VFD Display Hz LOC REM Light On Yes No Circle one Yes No Circle one Power Sett...

Page 159: ...159 ...

Page 160: ...ter s Customer Service Department at 1 405 745 6000 for specific information on the current design and specifications Statements and other information contained herein are not express warranties and do not form the basis of any bargain between the parties but are merely ClimateMaster s opinion or commendation of its products 7300 S W 44th Street Oklahoma City OK 73179 Phone 405 745 6000 Fax 405 74...

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