NextE CCE07 Installation, Operation And Maintenance Manual Download Page 53

53

T H E   S M A R T   S O L U T I O N   F O R   E N E R G Y   E F F I C I E N C Y

C o n s o l e s

R e v. :   3 0   J u n e ,   2 0 0 8 B

w w w. c l i m a t e m a s t e r. c o m

Warranty (U.S. & Canada)

CLIMA

TE 

MASTER, 

INC.

LIMITED EXPRESS 

W

ARRANTY/ LIMIT

A

TION OF

 REMEDIES 

AND LIABILITY

It is expressly understood that unless a statement is specifically identified as a warranty

, statements made by Climate Master

, Inc., a Delaware corporation, (“CM”) or its representatives, relating to CM’

s products, whether oral,

written or contained in any sales literature, catalog or agreement, are not express warranties and do not form a part of the ba

sis of the bar

gain, but are merely CM’

s opinion or commendation of CM’

s products. 

EXCEPT

 AS

SPECIFICALL

Y

 

SET

 FOR

TH 

HEREIN,

 

THERE 

IS 

NO 

EXPRESS 

W

ARRANTY

 AS 

T

ANY

 OF

 CM’S 

PRODUCTS. 

CM 

MAKES 

NO 

W

ARRANTY

 AGAINST

 LA

TENT

 DEFECTS. 

CM 

MAKES 

NO

W

ARRANTY

 OF

 MERCHANT

ABILITY

 OF

 THE GOODS OR OF

 THE FITNESS OF

 THE GOODS FOR 

ANY

 P

AR

TICULAR PURPOSE.

GRANT

 OF

 LIMITED EXPRESS 

W

ARRANTY

CM warrants CM products purchased and retained in the United States of 

America and Canada to be free from defects in material a

nd workmanship under normal use and maintenance as follows: (1) 

All complete air

conditioning, heating and/or heat pump units built or sold by CM for twelve (12) months from date of unit start-up or eighteen 

(18) months from date of shipment (from factory), whichever comes first; (2) Repair and

replacement parts, which are not supplied under warranty

, for nintey (90) days from date of shipment (from factory).  

All parts

 must be returned to CM’

s factory in Oklahoma City

, Oklahoma, freight prepaid, no later than sixty

(60) days after the date of the failure of the part; if CM determines the part to be defective and within CM’

s Limited Express 

W

arranty

, CM shall, when such part has been either replaced or repaired, return such to a factory

recognized dealer

, contractor or service or

ganization, F

.O.B. CM’

s factory

, Oklahoma City

, Oklahoma, freight prepaid. 

The warranty on any part repaired or replaced under warranty expires at the end of the original warranty

period.

This warranty does not cover and does not apply to: (1) 

Air filters, fuses, refrigerant, fluids, oil; (2) Products relocated af

ter initial installation; (3) 

Any portion or component of any system that is not supplied by CM, regardless

of the cause of the failure of such portion or component; (4) Products on which the unit identification tags or labels have bee

n removed or defaced; (5) Products on which payment to CM is or has been in default; (6) Products

which have defects or damage which result from improper installation, wiring, electrical imbalance characteristics or maintenan

ce; or are caused by accident, misuse or abuse, fire, flood, alteration or mis application of the

product; (7) Products which have defects or damage which result from a contaminated or corrosive air or liquid supply

, operatio

n at abnormal temperatures, or unauthorized opening of refrigerant circuit; (8) Mold, fungus or

bacteria damages; (9) Products subjected to corrosion or abrasion; (10) Products manufactured or supplied by others; (1

1) Produ

cts which have been subjected to misuse, negligence or accidents; (12) Products which have been

operated in a manner contrary to CM’

s printed instructions; or (13) Products which have defects, damage or insuf

ficient perform

ance as a result of insuf

ficient or incorrect system design or the improper application of CM’

s

products.

CM is not responsible for: (1) 

The costs of any fluids, refrigerant or other system components, or associated labor to repair o

r replace the same, which is incurred as a result of a defective part covered by CM’

s Limited Express

W

arranty;  (2) 

The costs of labor

, refrigerant, materials or service incurred in removal of the defective part, or in obtaining

 and replacing the new or repaired part (except for the limited labor coverage set forth above); or

, (3)

T

ransportation costs of the defective part from the installation site to ClimateMaster or of the return of any part not covered

 by CM’

s Limited Express 

W

arranty

.

Limitation:

 This Limited Express 

W

arranty is given in lieu of all other warranties. If, notwithstanding the disclaimers contained herein, 

it is determined that other warranties exist, any such express warranty

, including without

limitation any express warranties or any implied warranties of fitness for particular purpose and merchantability

, shall be limited to the duration of the Limited Express 

W

arranty

.

LIMIT

A

TION 

OF

 REMEDIES

In the event of a breach of the Limited Express 

W

arranty

, CM will only be obligated at CM’

s option to repair the failed part or unit or to furnish a new or rebuilt part or unit in exchange for the part or unit which h

as failed. If

after written notice to CM’

s factory in Oklahoma City

, Oklahoma of each defect, malfunction or other failure and a reasonable number of attempts by CM to correct the defect, malfun

ction or other failure and the remedy fails of

its essential purpose, CM shall refund 

the 

purchase price paid to CM in exchange for the return 

of 

the sold 

good(s). 

Said refun

d shall be the maximum liability of CM. 

THIS REMEDY

 IS 

THE SOLE 

AND EXCLUSIVE

REMEDY

 OF

 THE BUYER OR PURCHASER 

AGAINST

 CM FOR 

THE BREACH OF

 CONTRACT

, FOR 

THE BREACH OF

 ANY

 W

ARRANTY

 OR FOR CM’S NEGLIGENCE O

R IN STRICT

 LIABILITY

.

LIMIT

A

TION 

OF

 LIABILITY

CM shall have no liability for any damages if CM’

s performance is delayed for any reason or is prevented to any extent by any event such as, but not limited to: any war

, civil unrest, government restrictions or restraints, strikes

or 

work 

stoppages, 

fire, 

flood, 

accident, 

shortages 

of 

transportation, 

fuel, 

material, 

or 

labor

, acts 

of 

God 

or 

any 

other 

reaso

beyond 

the 

sole 

control 

of 

CM. 

CM 

EXPRESSL

Y

 DISCLAIMS 

AND 

EXCLUDES 

ANY

LIABILITY

 FOR CONSEQUENTIAL

 OR INCIDENT

AL

 DAMAGE IN CONTRACT

, FOR BREACH OF

 ANY

 EXPRESS OR IMPLIED 

W

ARRANTY

, OR IN 

T

OR

T

, WHETHER FOR CM’

s NEGLIGENCE OR

AS STRICT

 LIABILITY

.

OBT

AINING 

W

ARRANTY

 PERFORMANCE

Normally

, the contractor or service or

ganization who installed the products will provide warranty performance for the owner

. Sh

ould the installer be unavailable, contact any CM recognized dealer

, contractor or service

or

ganization. If assistance is required in obtaining warranty performance, write or call:

Climate Master

, Inc. • Customer Service • 7300 S.W

. 44th Street • Oklahoma City

, Oklahoma 73179  (405) 745-6000

NOTE: Some states or Canadian provinces do not allow limitations on how long an implied warranty lasts, or the limitation or ex

clusions of consequential or incidental damages, so the foregoing exclusions and limitations may

not apply to you. 

This warranty gives you specific legal rights, and you may also have other rights which vary from state to st

ate and from Canadian province to Canadian province.

Please refer to the CM Installation, Operation and Maintenance Manual for operating and maintenance instructions.

*LC083*

Rev

.: 

 3/03

L

C

08

3

Summary of Contents for CCE07

Page 1: ...Pump Applications 14 Ground Loop Heat Pump Applications 15 Ground Water Heat Pump Applications 16 Water Quality Standards 18 Electrical Wiring Line Voltage 19 21 Electrical Wiring Low Voltage 22 Therm...

Page 2: ......

Page 3: ...ed Water Valve A G N Autoflow 2 25 Gpm Ton B H P Autoflow 3 0 Gpm Ton C J Q Motorized Water Valve Afr 2 25 D K R Motorized Water Valve Afr 3 0 E L T Secondary Circulation Pump U V W Water Circuit Opti...

Page 4: ...mote Mounted w DXM MPC G 208 230 60 1 B 20Amp Plug Cord D Disconnect Switch 15Amp Fuse F Disconnect Switch Non Fused H 20Amp Plug Cord Receptacle Disconnect Switch 15Amp Fuse K 20Amp Plug Cord Recepta...

Page 5: ...in the compressor To avoid leakage of compressor oil refrigerant lines of the compressor must be sealed after it is removed CAUTION To avoid equipment damage DO NOT use these units as a source of hea...

Page 6: ...ed for installation above false ceiling or in a ceiling plenum Other unit configurations are typically installed in a mechanical room The installation site chosen should include adequate service clear...

Page 7: ...ttings in 1 2 1 2 1 2 1 2 1 2 Optional EPT Fittings in 1 2 1 2 1 2 1 2 1 2 Condensate Connection Size I D Vinyl Hose In mm 5 8 15 9 5 8 15 9 5 8 15 9 5 8 15 9 5 8 15 9 Air Coil Size Dimensions h x w i...

Page 8: ...imensions h x w in mm 8 x 26 20 3 x 66 0 10 x 26 25 4 x 66 0 10 x 32 25 4 x 81 2 Filter Size Bottom Return in cm 1 10 x 30 x 1 25 4 x 76 2 x 2 5 2 10 x 16 x 1 25 4 x 40 6 x 2 5 Front Return In cm 1 7...

Page 9: ...D Vinyl Hose In mm 5 8 15 9 Air Coil Size Dimensions h x w in mm 8 x 26 20 3 x 66 0 10 x 26 25 4 x 66 0 10 x 32 25 4 x 81 2 Filter Size Bottom Return in cm 1 10 x 30 x 1 25 4 x 76 2 x 2 5 10 x 36 x 1...

Page 10: ...rated hose assemblies are available for use with ClimateMaster Console Units Use the following guidelines when installing supply and return hose assemblies 1 Install supply and return hoses fitted wi...

Page 11: ...tly Horizontal runs of condensate hose should be pitched downward 1 4 inch minimum for every foot 10mm per 46cm of hose Avoid low points because dirt collects in these areas and may cause blockage If...

Page 12: ...Hose Optional Disconnect Box mounted to cabinet not chassis Optional Motorized Water Valve Optional Autoflow Valve Water Connections 5 8 15 9 mm OD Copper 1 2 IPT or 1 2 EPT 7 5 191 3 42 87 3 56 90 Ri...

Page 13: ...is not available tighten finger tight plus one quarter turn Tighten steel fittings as necessary Optional pressure rated hose assemblies designed specifically for use with ClimateMaster units are avai...

Page 14: ...valve for use in variable speed pumping systems may also be included in the hose kit The piping system should be flushed to remove dirt piping chips and other foreign material prior to operation see...

Page 15: ...water circuit insulation CAUTION CAUTION Ground Loop Heat Pump Applications Test individual horizontal loop circuits before backfilling Test vertical U bends and pond loop assemblies prior to install...

Page 16: ...rect use A monitoring plan should be implemented in these probable scaling situations Other water quality issues such as iron fouling corrosion prevention and erosion and clogging should be referenced...

Page 17: ...side of any field provided shut off valves and connected to the heat pump controls in series with the built in refrigerant circuit high pressure switch to disable compressor operation if water pressur...

Page 18: ...lloy bronze or brass cast components are OK to 0 5 ppm Ammonia ion All 0 5 ppm as hydroxide chloride nitrate and sulfate compounds Maximum Maximum Allowable at maximum water temperature Chloride Level...

Page 19: ...Code whichever is applicable Power Connection Line voltage connection is made by connecting the incoming line voltage wires to the L side of the contactor Consult Tables 4 through 5 for correct fuse...

Page 20: ...55 8 1 0 11 6 14 3 25 G 208 230 60 1 197 254 1 5 2 24 0 0 6 5 8 7 1 15 E 265 60 1 239 292 1 4 2 25 0 0 4 4 6 5 7 15 TRC15 G 208 230 60 1 197 254 1 6 1 30 0 0 8 6 9 8 4 15 E 265 60 1 239 292 1 4 7 28...

Page 21: ...B only required with systems employing remote mounted thermostats Figure 3 Typical Field Installed Wiring WARNING To avoid possible injury or death due to electrical shock open the power supply disco...

Page 22: ...TRC models include digital display unit mounted controls see picture below Either manual changeover MCO or auto changeover ACO controls are available as indicated by the model number The room temperat...

Page 23: ...he position of the back plate mounting holes and drill holes with a 3 16 5mm bit Install supplied anchors and secure plate to the wall Thermostat wire must be 18 AWG wire Wire the appropriate thermost...

Page 24: ...MATEMASTER WATER SOURCE HEAT PUMPS Co n sole s R ev 30 J u n e 2008B 24 ClimateMaster Water Source Heating and Cooling Systems Typical Wiring Diagram Manual Change Over CCE Units Rev A with CXM Contro...

Page 25: ...25 THE SMAR T SOLUTION FOR ENERGY EFF IC IE NC Y C ons oles Rev 3 0 June 2 0 0 8 B www climatemaster com Typical Wiring Diagram Auto Change Over CCE Units Rev A with CXM Controller...

Page 26: ...TER WATER SOURCE HEAT PUMPS Co n sole s R ev 30 J u n e 2008B 26 ClimateMaster Water Source Heating and Cooling Systems Typical Wiring Diagram Manual Auto Change Over CCE Units Rev B TRC Units with CX...

Page 27: ...27 THE SMAR T SOLUTION FOR ENERGY EFF IC IE NC Y C ons oles Rev 3 0 June 2 0 0 8 B www climatemaster com Typical Wiring Diagram Remote Mounted Thermosat CCE TRC Units with CXM Controller...

Page 28: ...CL I MATEMASTER WATER SOURCE HEAT PUMPS Co n sole s R ev 30 J u n e 2008B 28 ClimateMaster Water Source Heating and Cooling Systems Typical Wiring Diagram CCE TRC Units with CXM MPC Controller...

Page 29: ...29 THE SMAR T SOLUTION FOR ENERGY EFF IC IE NC Y C ons oles Rev 3 0 June 2 0 0 8 B www climatemaster com Typical Wiring Diagram Manual Change Over CCE Units Rev A with DXM Controller...

Page 30: ...MATEMASTER WATER SOURCE HEAT PUMPS Co n sole s R ev 30 J u n e 2008B 30 ClimateMaster Water Source Heating and Cooling Systems Typical Wiring Diagram Auto Change Over CCE Units Rev A with DXM Control...

Page 31: ...31 THE SMAR T SOLUTION FOR ENERGY EFF IC IE NC Y C ons oles Rev 3 0 June 2 0 0 8 B www climatemaster com Typical Wiring Diagram Manual Auto Change Over CCE Units Rev B TRC Units with DXM Controller...

Page 32: ...TEMASTER WATER SOURCE HEAT PUMPS Co n sole s R ev 30 J u n e 2008B 32 ClimateMaster Water Source Heating and Cooling Systems Typical Wiring Diagram Remote Mounted Thermostat CCE TRC Units with DXM Con...

Page 33: ...33 THE SMAR T SOLUTION FOR ENERGY EFF IC IE NC Y C ons oles Rev 3 0 June 2 0 0 8 B www climatemaster com Typical Wiring Diagram CCE TRC Units with DXM MPC Controller...

Page 34: ...TEMASTER WATER SOURCE HEAT PUMPS Co n sole s R ev 30 J u n e 2008B 34 ClimateMaster Water Source Heating and Cooling Systems Typical Wiring Diagram Manual Auto Change Over TRC Units 50Hz with CXM Cont...

Page 35: ...35 THE SMAR T SOLUTION FOR ENERGY EFF IC IE NC Y C ons oles Rev 3 0 June 2 0 0 8 B www climatemaster com Typical Wiring Diagram Remote Mounted Thermostat TRC Units 50Hz with CXM Controller...

Page 36: ...CL I MATEMASTER WATER SOURCE HEAT PUMPS Co n sole s R ev 30 J u n e 2008B 36 ClimateMaster Water Source Heating and Cooling Systems Typical Wiring Diagram TRC Units 50Hz with CXM DXM Controller...

Page 37: ...37 THE SMAR T SOLUTION FOR ENERGY EFF IC IE NC Y C ons oles Rev 3 0 June 2 0 0 8 B www climatemaster com Typical Wiring Diagram Manual Auto Change Over TRC Units 50Hz with DXM Controller...

Page 38: ...EMASTER WATER SOURCE HEAT PUMPS Co n sole s R ev 30 J u n e 2008B 38 ClimateMaster Water Source Heating and Cooling Systems Typical Wiring Diagram Remote Mounted Thermostat TRC Units 50Hz with DXM Con...

Page 39: ...39 THE SMAR T SOLUTION FOR ENERGY EFF IC IE NC Y C ons oles Rev 3 0 June 2 0 0 8 B www climatemaster com Typical Wiring Diagram TRC Units 50Hz with DXM MPC Controller...

Page 40: ...ote In the following field configuration options DIP switches should only be changed when power is removed from the CXM control DIP switch 1 Unit Performance Sentinel Disable provides field selection...

Page 41: ...on Low pressure normally open Jumper 1 JW1 LP norm open provides field selection for low pressure input to be normally closed or normally open Not Clipped LP normally closed Clipped LP normally open D...

Page 42: ...between the coaxial heat exchanger and the expansion device TXV or cap tube Therefore the 50 F 10 C setting is not 50 F 10 C water but approximately 60 F 16 C EWT On 50 F 10 C Off 40 F 16 C DIP Packa...

Page 43: ...ockout code 2 Example 2 quick flashes 10 sec pause 2 quick flashes 10 sec pause etc Low pressure switch The low pressure switch must be open and remain open for 30 continuous seconds during on cycle t...

Page 44: ...ernal common signal to terminal ESD to shut down the unit The green status light will flash code 3 when the unit is in ESD mode ESD mode code 3 green status LED CXM DXM Controls Diagnostic Features Th...

Page 45: ...n a regular basis 2 Voltage utilization range complies with ARI Standard 110 Determination of operating limits is dependent primarily upon three factors 1 return air temperature 2 water temperature an...

Page 46: ...m phosphate in a proportion of approximately one pound per 150 gallons 1 2 kg per 750 l of water or other equivalent approved cleaning agent Reset the boiler to raise the loop temperature to 100 F 38...

Page 47: ...ystem water temperature Check water temperature for proper range and also verify heating and cooling set points for proper operation System pH Check and adjust water pH if necessary to maintain a leve...

Page 48: ...FF position A hissing noise indicates proper functioning of the reversing valve 6 Allow five 5 minutes between tests for pressure to equalize before beginning heating test a Adjust the thermostat to t...

Page 49: ...ng conditions and be replaced when necessary Units should never be operated without a filter Washable high efficiency electrostatic filters when dirty can exhibit a very high pressure drop for the fan...

Page 50: ...r replace Air Coil low temperature limit in cooling Check fan motor operation and airflow restrictions Too high of external static Check static vs blower table X Air Temperature out of range Too much...

Page 51: ...ck for 24VAC on W check between W and C There should be voltage on O but not on W If voltage is present on W thermostat may be bad or wired incorrectly Performance Troubleshooting Only Compressor Runs...

Page 52: ...ANALYSIS COAX COMPRESSOR DISCHARGE SUCTION HWG HEATING CYCLE ANALYSIS PSI SAT PSI SAT F F AIR COIL F F FP2 HEATING LIQUID LINE F EXPANSION VALVE AIR COIL F F PSI SAT PSI SAT F F F F WATER IN WATER OU...

Page 53: ...the improper application of CM s products CM is not responsible for 1 The costs of any fluids refrigerant or other system components or associated labor to repair or replace the same which is incurre...

Page 54: ...rrect system design or the improper application of CM s products CM is not responsible for 1 The costs of any fluids refrigerant or other system components or associated labor to repair or replace the...

Page 55: ...55 THE SMAR T SOLUTION FOR ENERGY EFF IC IE NC Y C ons oles Rev 3 0 June 2 0 0 8 B www climatemaster com Notes...

Page 56: ...ct at the time for order may be changed without notice and may not be as described herein Please contact ClimateMaster s Customer Service Department at 1 405 745 6000 for speci c information on the cu...

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