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FORM NO. L-21174-E-1209

SINGLE AIR PRESSURE CONTROL SYSTEM 

Nexen’s Single Air Pressure Control System consists of: 

Constant  Bleed  Type  Regulator,  Gauge,  Quick  Exhaust 

Shuttle Valve, Tee Fitting , 3-Way N.C. (Normally Closed) 

Solenoid Valve, and Air Line.

AIR CONNECTIONS

NOTE: Nexen recommends using a Constant Bleed Air 

Regulator along with a 3-Way Solenoid Valve to ensure 

a total "crisp" release when overload conditions arise.

ELECTRICAL CONNECTIONS

PLC

Valve

Torque 

Limiter

Prox.

Sensor

Nexen Supplied

Torque 

Limiter

Prox.

Sensor

Valve

Relay

Nexen Supplied

NOTE: Scan time for PLC on proximity sensor should not exceed 0.07 seconds.

Proximity Sensor Wiring Schematic

FIGURE 4

FIGURE 3

BU

L2

L1

BN

LOAD

Voltage

20–250 VAC,

10–300 VDC

Line Frequency

40–60 Hz

Voltage Drop Across

Conducting Sensor

<6.0 V at 100 mA

Continuous Load Current

<100 mA

Off-State (Leakage) Current

<1.7 mA

Minimum Load Current

3.0 mA

Maximum Inrush Current

1.0 A (<30 ms, 15% Duty

Cycle)

PROXIMITY SENSOR SPECIFICATIONS

CAUTION

Do not use rigid pipe and tubing when making 

air line connections.  Torque on the air line 

caused by bearing drag may be relieved by 

resting the air line on a support parallel to the 

torque limiter center-line.  Align the air inlet 

port to the six o'clock down position to allow 

condensation in the air chamber to drain out 

of the exhaust port.  

The supplied Proximity Sensor is shown operating in two 

typical  scenarios  in  Figure  3.    It  is  the  responsibility  of 

the system integrator to ensure the limits of the Proximity 

Sensor Specifications are followed for integration into a 

robust system.  See Figure 4 for Proximity Sensor Wiring 

Schematic, and Table 3 for Electrical Specifications.  

TABLE 3

All  Nexen  pneumatically  actuated  devices  require  clean 

and  dry  air,  which  meet  or  exceeds  ISO  8573.1:2001 

Class 4.4.3 quality. 

The following is a common air supply scheme used with 

this product.  This is an example and not an all-inclusive 

list.  All air circuits to be used with this product must be 

designed following EN983 guidelines.  

NOTE

For quick response, Nexen recommends a quick exhaust 

valve and short air lines between the Control Valves and 

the unit. Align the air inlet ports to a down position to 

allow condensation to drain out of the air

chambers of the product.

Summary of Contents for TL20A-E

Page 1: ...1 FORM NO L 21174 E 1209 Enclosed Torque Limiter Models TL20A E TL30A E TL40A E TL50A E TL60A E TL20A E 2 TL30A E 2 TL40A E 2 TL50A E 2 TL60A E 2...

Page 2: ...ry Directive 2006 42 EC A Declaration of Incorporation of Partly Completed Machinery evaluation for the applicable EU directives was carried out for this product in accordance with the Machinery Direc...

Page 3: ...nections 8 Electrical Connections 8 Adjustments 9 Operation 9 Troubleshooting 10 Parts Replacement Repairs 11 Torque Limiter Removal and Disassembly 11 Cylinder Piston Ball Bearing and O ring Seals 12...

Page 4: ...TION Non enclosed Torque Limiters have a pinch point between the driving and driven elements of the torque interface Keep hands clear CAUTION Torque Limiters connect a driving and driven shaft Keep ha...

Page 5: ...T N E M N G I L A S I M r a l u g n A l a i x A l e l l a r a P E A 0 2 L T 0 8 9 9 0 9 s e e r g e D 5 1 7 0 0 3 1 0 0 2 E A 0 2 L T 0 8 9 9 0 9 s e e r g e D 5 1 7 0 0 3 1 0 0 E A 0 3 L T 0 8 0 0 1...

Page 6: ...Align the keyway of the Torque Limiter with the shaft and key then slide the Torque Limiter onto shaft 4 Tighten the four Set Screws Item 1 5 Tighten the two Set Screws Item 18 Set Screws Item 1 Custo...

Page 7: ...tors If you are not using a Nexen lubricator calibration must follow the manufacturer s suggested procedure 4 Close the air line to the unit when a drop of oil forms in the Lubricator Sight Gage 5 Con...

Page 8: ...aking air line connections Torque on the air line caused by bearing drag may be relieved by resting the air line on a support parallel to the torque limiter center line Align the air inlet port to the...

Page 9: ...e 5 FIGURE 5 PROXIMITY SENSOR NOTE The Nexen Torque Limiter is equipped with a proximity sensor to detect torque overloads It is impor tant that the sensor be positioned so the dowel pin just moves in...

Page 10: ...cient air pressure to the Torque Limiter Check the air lines for leaks and replace damaged air lines Damaged or leaking O ring Seals Replace the O ring Seals Nuisance Tripping Proximity Sensor not pro...

Page 11: ...ocation has changed except for in TL20A E models If Torque Limiter has old rotary seal design seal is located in the Cylinder Piston Assembly Items 8 9 Refer to Table 6 and Figure 6 to determinewhatst...

Page 12: ...ing bore of the Piston Item 8 with fresh solvent makingsurealloldLoctite residueisremoved 7 Apply an adequate amount of Loctite 680 to evenly coat the outer race of the new Ball Bearing Item 21 and pr...

Page 13: ...e Drive Flange Assembly Item 19 with fresh solvent making sure all old Loctite residue is removed 4 Apply an adequate amount of Loctite 680 to evenly coat the outer race of the new Ball Bearings Item...

Page 14: ...l between models 6 Lubricate the Hub spline with Never Seez and the lip of the Rotary Seal with a lubricant shown in Table 4 7 Pressing on inner race of Ball Bearing Item 21 press Cylinder Piston Asse...

Page 15: ...2 2 2 2 7 Hub 1 1 1 1 1 8 Piston 1 1 1 1 1 9 Cylinder 1 1 1 1 1 10 Drive Ring 1 1 1 1 1 11 Back Up Ring Seal Large 1 1 1 1 1 12 O ring Seal Large 1 1 1 1 1 13 O ring Seal Small 1 1 1 1 1 14 Back Up R...

Page 16: ...l Exceptions 30 802914 1424569 A small number of size 30 units with lower serial numbers may have the new rotary seal Refer to Figure 6 to verify seal style 30 802915 1442468 30 802916 1441043 30 8029...

Page 17: ...l a e S g n i R p u k c a B 6 1 n i P r e n e f f i t S g n i r p S 7 1 g n i r p S n o i s s e r p m o C 1 2 g n i r a e B l l a B 2 2 g n i r a e B l l a B TABLE 9 L E D O M R E B M U N T I K R I A...

Page 18: ...TURE WHATSOEVER WHETHER ARISING OUT OF BREACH OF WARRANTY OR OTHER BREACH OF CONTRACT NEGLIGENCE OR OTHER TORT OR OTHERWISE EVEN IF NEXEN SHALL HAVE BEEN ADVISED OF THE POSSIBILITY OR LIKELIHOOD OF SU...

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