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16

FORM NO. L-21174-E-1209

ORDERING REPLACEMENT PARTS

The item or balloon number for all Nexen products is used for part identification on all product parts lists, product price 
lists, unit assembly drawings, bills of materials, and instruction manuals.

When  ordering  replacement  parts,  specify  model  designation,  item  number,  part  description,  and  quantity.  Purchase 
replacement parts through your local Nexen Distributor.

ROTARY SEAL CHANGE

Torque Limiters have been improved with a new style rotary seal (excluding TL20A-E models). Be sure to order the correct 
seal style for your Torque Limiter. When ordering the Rotary Seal (Item 15), use the serial number on the Torque Limiter 

NOTE: If serial number information is unavailable, refer to Figure 6 to 

determine if you have the old or new style rotary seal design. 

•   On the new models, the rotary seal is located in the Drive Flange.

•   On the old design, the rotary seal is seated in the Cylinder. 

Size Unit Number 1st Serial Number with

New Rotary Seal

Exceptions

30

802914

1424569*

* A small number of size 30

units with lower serial

numbers may have the new

rotary seal. Refer to Figure 6

to verify seal style.

30

802915

1442468*

30

802916

1441043*

30

802961

1431608*

30

all others

1444909

40

802909

1544497

40

802922

1535781

40

802924

1543391

40

802926

1567197

40

802929

1598674

40

802981

1532006

40

802992

1543451

40

all others

1536543

50

802932

1553665

50

802934

1569641

50

802936

1535354

50

all others

1527467

60

802942

1501842

1539815, 1539816,

1554128, 1554129

Built

with

old

rotary

seal

60

802945

1515016

1548616

60

802949

1515074

1527666

60

802952

1505031

60

802996

1489629

60

803008

1469946

60

803012

1554168

1554168

60

all others

1481480

20

    all

     -----

    Built with old rotary seal. 

TABLE 7

TABLE 6

to determine rotary seal style used on the unit. Table 7 lists the serial numbers of the 
first units built with the New Rotary Seal. All units built before that were use old style 
rotary seals. 

After determining what style seal is required, refer to Table 6 to select the rotary seal 
part number.

Size

New Rotary Seal 

Part Number

20

N/A

30

170216

40

170320

50

170322

60

170249

Old Rotary Seal Part Number

20

3019

30

3020

40

3021

50

3022

60

3023

Summary of Contents for TL20A-E

Page 1: ...1 FORM NO L 21174 E 1209 Enclosed Torque Limiter Models TL20A E TL30A E TL40A E TL50A E TL60A E TL20A E 2 TL30A E 2 TL40A E 2 TL50A E 2 TL60A E 2...

Page 2: ...ry Directive 2006 42 EC A Declaration of Incorporation of Partly Completed Machinery evaluation for the applicable EU directives was carried out for this product in accordance with the Machinery Direc...

Page 3: ...nections 8 Electrical Connections 8 Adjustments 9 Operation 9 Troubleshooting 10 Parts Replacement Repairs 11 Torque Limiter Removal and Disassembly 11 Cylinder Piston Ball Bearing and O ring Seals 12...

Page 4: ...TION Non enclosed Torque Limiters have a pinch point between the driving and driven elements of the torque interface Keep hands clear CAUTION Torque Limiters connect a driving and driven shaft Keep ha...

Page 5: ...T N E M N G I L A S I M r a l u g n A l a i x A l e l l a r a P E A 0 2 L T 0 8 9 9 0 9 s e e r g e D 5 1 7 0 0 3 1 0 0 2 E A 0 2 L T 0 8 9 9 0 9 s e e r g e D 5 1 7 0 0 3 1 0 0 E A 0 3 L T 0 8 0 0 1...

Page 6: ...Align the keyway of the Torque Limiter with the shaft and key then slide the Torque Limiter onto shaft 4 Tighten the four Set Screws Item 1 5 Tighten the two Set Screws Item 18 Set Screws Item 1 Custo...

Page 7: ...tors If you are not using a Nexen lubricator calibration must follow the manufacturer s suggested procedure 4 Close the air line to the unit when a drop of oil forms in the Lubricator Sight Gage 5 Con...

Page 8: ...aking air line connections Torque on the air line caused by bearing drag may be relieved by resting the air line on a support parallel to the torque limiter center line Align the air inlet port to the...

Page 9: ...e 5 FIGURE 5 PROXIMITY SENSOR NOTE The Nexen Torque Limiter is equipped with a proximity sensor to detect torque overloads It is impor tant that the sensor be positioned so the dowel pin just moves in...

Page 10: ...cient air pressure to the Torque Limiter Check the air lines for leaks and replace damaged air lines Damaged or leaking O ring Seals Replace the O ring Seals Nuisance Tripping Proximity Sensor not pro...

Page 11: ...ocation has changed except for in TL20A E models If Torque Limiter has old rotary seal design seal is located in the Cylinder Piston Assembly Items 8 9 Refer to Table 6 and Figure 6 to determinewhatst...

Page 12: ...ing bore of the Piston Item 8 with fresh solvent makingsurealloldLoctite residueisremoved 7 Apply an adequate amount of Loctite 680 to evenly coat the outer race of the new Ball Bearing Item 21 and pr...

Page 13: ...e Drive Flange Assembly Item 19 with fresh solvent making sure all old Loctite residue is removed 4 Apply an adequate amount of Loctite 680 to evenly coat the outer race of the new Ball Bearings Item...

Page 14: ...l between models 6 Lubricate the Hub spline with Never Seez and the lip of the Rotary Seal with a lubricant shown in Table 4 7 Pressing on inner race of Ball Bearing Item 21 press Cylinder Piston Asse...

Page 15: ...2 2 2 2 7 Hub 1 1 1 1 1 8 Piston 1 1 1 1 1 9 Cylinder 1 1 1 1 1 10 Drive Ring 1 1 1 1 1 11 Back Up Ring Seal Large 1 1 1 1 1 12 O ring Seal Large 1 1 1 1 1 13 O ring Seal Small 1 1 1 1 1 14 Back Up R...

Page 16: ...l Exceptions 30 802914 1424569 A small number of size 30 units with lower serial numbers may have the new rotary seal Refer to Figure 6 to verify seal style 30 802915 1442468 30 802916 1441043 30 8029...

Page 17: ...l a e S g n i R p u k c a B 6 1 n i P r e n e f f i t S g n i r p S 7 1 g n i r p S n o i s s e r p m o C 1 2 g n i r a e B l l a B 2 2 g n i r a e B l l a B TABLE 9 L E D O M R E B M U N T I K R I A...

Page 18: ...TURE WHATSOEVER WHETHER ARISING OUT OF BREACH OF WARRANTY OR OTHER BREACH OF CONTRACT NEGLIGENCE OR OTHER TORT OR OTHERWISE EVEN IF NEXEN SHALL HAVE BEEN ADVISED OF THE POSSIBILITY OR LIKELIHOOD OF SU...

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