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FORM NO. L-20321-C-0402

2

FIGURE  4

23

19

18

19

24

20

(Item 18)

For models

875 and 1125

only.

FIGURE  5

23

19

18

19

24

Press this Ball Bearing

onto the Stub Shaft

(Item 23) first (See

Step 7).

20

(Item 18)

For models

875 and 1125

only.

3.

Remove the Retaining Ring (Item 24) and press the
Stub Shaft (Item 23) out of the Male Pilot (Item 20)
(See Figure 4).

NOTE: The two old Ball Bearings (Item 19) are
removed from opposite ends of the Male Pilot
(Item 20).  Do not remove the Retaining Ring(s)
(Item 18) (See Figure 4).

5.

Remove the two old Ball Bearings (Item 19) from
the Male Pilot (Item 20) (See Figure 4).

6.

Clean the bearing bore of the Male Pilot (Item 20)
with fresh safety solvent, making sure all old
Loctite

®

 residue is removed (See Figure 4).

7.

Press one new Ball Bearing (Item 19) onto the new
Stub Shaft (Item 23) (See Figure 5).

8.

Apply an adequate amount of Loctite

®

 680 to

evenly coat the outer race of the second new Ball
Bearing (Item 19) and press it into the output side
of the Male Pilot (Item 20) until it is seated against
the Retaining Ring (Item 18) inside the Male Pilot
(See Figure 5).

NOTE: Model 625 FMCBE does not have a
Second Retaining Ring (Item 18).

9.

Apply an adequate amount of Loctite

®

 680 to evenly

coat the outer race of the new Ball Bearing (Item 19)
pressed onto the Stub Shaft (Item 23).  Then, press
the new Ball Bearing and Stub Shaft  into the Male
Pilot (Item 20) until the Ball Bearing  is seated
against the Retaining Ring (Item 18) (See Figure 5).

10. Lubricate the new O-rings Seals (Items 21 and 22)

and the contact surfaces on the Male Pilot (Item
20) and Air Chamber (Item 12) with a thin film of
fresh o-ring lubricant.

11. Install the new O-ring Seals (Items 21 and 22)

(See Figure 6).

12. Lubricate the splines of the new Stub Shaft (Item

23) with a thin film of Never-Seez

®

.

13. Align the Spring Pin (Item 17) on the Male Pilot

(Item 20) with the hole in the Piston (Item 16) and
slide the Male Pilot into the Piston and Housing
(Item 1) (See Figure 6).

14. Apply a drop of Loctite

®

 242 to the threads of four

Socket Head Cap Screws (Item 13) and secure the
Male Pilot (Item 20) to the Air Chamber (Item 12)
(See Figure 6).

15. Tighten the four Socket Head Cap Screws to the

recommended torque (See Table 1).

NOTE: See L-20319 for pertinent information
regarding installation, operation, and
maintenance of the FMCBE Locking Key unit.

FIGURE  6

12

22

21

20

13

23

17

TABLE  1

E

B

C

M

F

L

E

D

O

M

E

U

Q

R

O

T

G

N

I

N

E

T

H

G

I

T

D

E

D

N

E

M

M

O

C

E

R

)

3

1

M

E

T

I

(

5

2

6

]

m

N

7

1

.

4

[

b

l

-

t

f

5

.

0

1

5

7

8

]

m

N

6

0

.

3

3

[

b

l

-

t

f

5

.

4

2

5

2

1

1

]

m

N

6

0

.

3

3

[

b

l

-

t

f

5

.

4

2

WARNING

Always wear safety 
goggles when 
working with spring 
or tension loaded 
devices such as 
retaining rings.

®

DIST. AUTORIZADO

MEX (55) 53 63 23 31
QRO (442) 1 95 72 60

MTY (81) 83 54 10 18
[email protected]

Summary of Contents for AIR CHAMP FMCBE-1125

Page 1: ...O L 20321 C 0402 FLANGE MOUNTED ENCLOSED CLUTCH BRAKES LOCKING KEY CONVERSION FMCBE MODELS 625 875 AND 1125 DIST AUTORIZADO MEX 55 53 63 23 31 QRO 442 1 95 72 60 MTY 81 83 54 10 18 ventas industrialmagza com ...

Page 2: ...nexengroup com Copyright 1999 Nexen Group Inc Nexen Group Inc 560 Oak Grove Parkway Vadnais Heights Minnesota 55127 ISO 9001 Certified Read this manual carefully before installation and operation Follow Nexen s instructions and integrate this unit into your system with care This unit should be installed operated and maintained by qualified personnel ONLY Improper installation can damage your syste...

Page 3: ...nts FMCBE Removal 1 Parts Conversion 1 Stub Shaft Locking Key Bearings and O Ring Seals Replacement Parts 3 Parts List 3 DIST AUTORIZADO MEX 55 53 63 23 31 QRO 442 1 95 72 60 MTY 81 83 54 10 18 ventas industrialmagza com ...

Page 4: ...remove the Socket Head Cap Screws Item 29 and Lock Washers Item 30 to remove the Female Pilot from the motor or Input Unit See Figure 2 Plug Item 27 or 32 Set Screw Item 26 or 31 FIGURE 1 Socket Head Cap Screw Item 27 Socket Head Cap Screw and Lock Washer Items 29 and 30 Female Pilot Item 26 FIGURE 2 STUB SHAFT LOCKING KEY BEARINGS AND O RING SEALS 1 Remove the four Socket Head Cap Screws Item 13 ...

Page 5: ...Shaft Item 23 Then press the new Ball Bearing and Stub Shaft into the Male Pilot Item 20 until the Ball Bearing is seated against the Retaining Ring Item 18 See Figure 5 10 Lubricate the new O rings Seals Items 21 and 22 and the contact surfaces on the Male Pilot Item 20 and Air Chamber Item 12 with a thin film of fresh o ring lubricant 11 Install the new O ring Seals Items 21 and 22 See Figure 6 ...

Page 6: ... item or balloon number for all Nexen products is used for part identification on all product parts lists product price lists unit assembly drawings bills of materials and instruction manuals When ordering replacement parts specify model designation item number part description and quantity Purchase replacement parts through your local Nexen Distributor PARTS LIST DIST AUTORIZADO MEX 55 53 63 23 3...

Page 7: ...NEGLIGENCE OR OTHER TORT OR OTHERWISE EVEN IF NEXEN SHALL HAVE BEEN ADVISED OF THE POSSIBILITY OR LIKELIHOOD OF SUCH POTENTIAL LOSS OR DAMAGE For all of the purposes hereof the term consequential damages shall include lost profits penalties delay images liquidated damages or other damages and liabilities which Buyer shall be obligated to pay or which Buyer may incur based upon related to or arisin...

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