background image

R-TIA1

9

_02-D-GB 1

942

Part.-No.

 

0016346

9

-D-GB

Retrofit kit

 

ZETADYN 

3C

 - 

ZAdyn4C

T

echnical Information

 

Store for future use!

Summary of Contents for ZETADYN 2-ZAdyn4C

Page 1: ...R TIA19_02 D GB 1942 Part No 00163469 D GB Retrofit kit ZETADYN 3C ZAdyn4C Technical Information Store for future use ...

Page 2: ...les X I and X O 10 6 3 Connecting connecting cables on the retrofit kit 11 6 3 1 Replacement of the connector on the X K connecting lead 11 6 3 2 Connection 13 6 3 3 Strain relief 14 6 4 Connecting connecting cables running from the retrofit kit on the ZAdyn4C 14 6 4 1 Connection 14 6 4 2 Strain relief 14 6 5 Removing coding 15 6 6 Connecting connecting cables on the ZAdyn4C 15 7 Start up 18 7 1 Gen...

Page 3: ... in accordance with electrical engineering regula tions A second person must always be present when working on energized parts or lines who disconnects in case of emergency Electrical equipment must be checked regularly Loose connections are to be re tightened and damaged lines or cables must be replaced immediately The switch cabinet and all electrical supply units must be kept locked at all time...

Page 4: ...3 Dimensions Technical Information Dimensions R TIA19_02 D GB 1942 Part No 00163469 D GB 4 26 ...

Page 5: ...es on the ZAdyn4C 4 2 Saving the parameters of the ZETADYN 3C Alternatively you can save the parameters of the ZETADYN 3C on an SD card and load the parameters into the ZAdyn4C via the SD card after mechanical and electrical installation Insert the memory card in the X MMC card slot on the controller unit see figure Memory card in the X MMC card slot Statistics Memory Card MMC Recorder Encoder adju...

Page 6: ... 3 Assembly on the ZAdyn4C 011 032 Push the mounting plate 2 into the top groove 1 of the ZAdyn4C Screw the M5 x 10 to M5 x 15 screws with washers two turns into the mounting plate Fit the fastening plate in such a way that the M5 screws grips the recesses 3 in the fastening plate The chamfer 5 on the fastening plate must be on the right hand side At the same time hook in the hooks 2 on the fasten...

Page 7: ...p hooks on the fastening plate 6 Press the retrofit kit down carefully until it is touching 6 7 Remove the retrofit kit cover Tighten M4 screw 8 8 Mount the retrofit kit cover Technical Information Mechanical installation R TIA19_02 D GB 1942 Part No 00163469 D GB 7 26 ...

Page 8: ... here that the chamfer 3 of the fastening plate is on the right side The press in nut 4 of the fastening plate grips the elongated hole 5 in the side of the ZAdyn4C 1 4 3 fastening plate 2 5 Screw on the fastening plate with the screw M4 6 6 Technical Information Mechanical installation R TIA19_02 D GB 1942 Part No 00163469 D GB 8 26 ...

Page 9: ...p hooks on the fastening plate 7 Press the retrofit kit down carefully until it is touching 7 8 Remove the retrofit kit cover Tighten M4 screw 9 9 Mount the retrofit kit cover Technical Information Mechanical installation R TIA19_02 D GB 1942 Part No 00163469 D GB 9 26 ...

Page 10: ...efer to the instructions in chapter Safety instructions 6 2 Insulating connecting cables X I and X O The X I and X O connecting cables are stripped on the side of the inverter at a distance of approx 20 25 cm from the end of the cable These points must be insulated using the enclosed sheath repair tape Remove the separating film from the tape 1 2 1 Sheath repair tape 2 Connecting cable with strippe...

Page 11: ...efore connection to the retrofit kit the connector on the X K connecting cable must be replaced Open the socket for the X K connector by pressing the two tabs 1 on the sides of the socket outwards with a screwdriver Loosen the screws for the strain relief 2 1 2 Remove the X K connector socket Using a side cutter remove the cable protection on the X K connecting lead Technical Information Electrical...

Page 12: ...res are numbered and there are matching numbers on the connectors If the wire designations are difficult to read it is useful to reconnect the wires individually in turn 3 Technical Information Electrical installation R TIA19_02 D GB 1942 Part No 00163469 D GB 12 26 ...

Page 13: ...e resistor which is con nected to the PINs 24V and PWM on the ZETADYN 3C is connected to the retrofit kit on the X PWM connection terminal X K X K X MT X MT 1 2 3 4 5 6 Connection terminals on retrofit kit 1 X O 2 X BR 3 X PWM 4 X K PINs 1 4 5 X K PINs 5 13 6 X MT Technical Information Electrical installation R TIA19_02 D GB 1942 Part No 00163469 D GB 13 26 ...

Page 14: ...l on ZAdyn4C X MON X MON PINs 8 13 X MT X MT X STO X STO X OUT X OUT 1 2 3 4 Connection terminals on ZAdyn4C 011 032 1 X STO 2 X MT 3 X MON 4 X OUT 6 4 2 Strain relief Cable ties must be attached to all connecting leads for strain relief Attach the cable ties to the recesses provided on the housing of the ZAdyn4C The shielding of the X STO and X IN connecting leads must be connected to earth poten...

Page 15: ...from the ZETADYN 3C and connected directly to the ZAdyn4C Single cores are connected to the connection terminals listed in the following table The allocation of the PINs can be found in the following table ZETADYN 3C ZAdyn4C PIN Mains connection X1 PIN Mains connection X1 L1 L1 L1 L1 L2 L2 L2 L2 L3 L3 L3 L3 PE PE PE PE Motor connection X3 Motor connection X3 U U U U V V V V W W W W PE PE PE PE Shi...

Page 16: ...ors X ENC15 9 pin SUB D female connector 15 pin SUB D socket with adapter cable SUB D 9 pin to SUB D 15 pin Art no 00165930 004M Encoder connection synchronous motors X ENC15 Encoder connection synchronous motors X ENC15 15 pin SUB D female connector 15 pin SUB D female connector Alternatively the wires of the cable of the 9 pin SUB D connector can be individually connected to the impulse encoder ...

Page 17: ...tion X ENCO Encoder simulation X ENCO 1 Shielding 1 Shielding 2 GND 2 GND 3 Y 3 Y 4 Y 4 Y 5 X 5 X 6 X 6 X External voltage supply X EXT External voltage supply X EXT 1 24V_EX 1 24V_EX 2 GND_EX 2 GND_EX DCP interface X DCP DCP interface X DCP 1 DA 1 DCP_A 2 DB 2 DCP_B 3 0VD 3 GND_COM 4 4 CAN interface X CAN CAN interface X CAN 1 0VC 1 GND_COM 2 CL 2 CL 3 3 4 CH 4 CH Technical Information Electrical...

Page 18: ... encoder must be replaced with an abso lute encoder with an operating voltage of 3 6 14 VDC 8 Configuring the ZAdyn4C There are two processes for configuring the ZAdynpro Manual setting of the parameter values Loading parameters onto the ZAdyn4C 8 1 Manual setting of the parameter values Enter the parameter values in the following parameter list see Saving the parameter values of the ZETADYN 3C chap...

Page 19: ...R T_PFU s P1P2 R_P1P2 Installation menu T_ENC V m s T_SDLY MOD_n T_CO n rpm T_CDLY _D m T_BR _iS S_MB _i1 I_MAX _i2 T_I_MAX Q kg APC F kg MASK1 G kg MASK2 MASK3 Control system menu MASK4 CONFIG MASK5 MO_DR CTRL Start menu f_I01 M_START f_I02 K_START f_I03 f_I04 T_0 f_I05 T_0 real f_I06 T_1 f_I07 T_2 f_I08 T_2 real f_XBR1 T_3 f_XBR2 V_T3 f_XBR3 s_start f_XBR4 BRK_DMP Technical Information Configurin...

Page 20: ...ters onto the ZAdyn4C If you have saved the parameters of the ZETADYN 3C on an SD card you can load the parameters to the ZAdyn4C via the SD card Ensure that the file path on the SD card has been renamed from 3BF to 4CX see chapter Ensuring the parameter values of the ZETADYN 3C Saving the parameters of the ZETADYN 3C Insert the memory card in the X MMC card slot see figure Memory card in the X MMC ...

Page 21: ...ge as of rated voltage 20 75 K1 K2 power consumption tightening value VA W 3 5 3 5 K1 K2 power consumption hold value VA W 3 5 3 5 Ambient conditions The user must ensure that the specified ambient conditions are observed Protection rating IP20 Ambient temperature for oper ation C 0 55 Relative humidity 90 condensation prohibited Max installation height m über NN 2000 Storage and shipping temper at...

Page 22: ...9 3 Connection diagrams Retrofit kit circuit suggestion on ZAdyn4C Technical Information Enclosure R TIA19_02 D GB 1942 Part No 00163469 D GB 22 26 ...

Page 23: ...above mentioned products of this declaration fulfil all relevant provisions of the following Directives of the Union Low Voltage Directive 2014 35 EU The following harmonised standards have been used EN 61800 5 1 2007 A1 2017 Adjustable speed electrical power drive systems Part 5 1 Safety requirements Electrical thermal and energy This declaration relates exclusively to the product in the state in ...

Page 24: ... address Künzelsau 09 10 2019 location date of issue ZIEHL ABEGG SE Werner Bundscherer Director Drive Division name function ZIEHL ABEGG SE Roland Hoppenstedt Technical Director Drive Division name function Signature signature Technical Information Enclosure R TIA19_02 D GB 1942 Part No 00163469 D GB 24 26 ...

Page 25: ...Technical Information Enclosure R TIA19_02 D GB 1942 Part No 00163469 D GB 25 26 ...

Page 26: ...changes Customer Service phone 49 7940 16 308 fax 49 7940 16 249 drives service ziehl abegg com Headquarters Ziehl Abegg AG Heinz Ziehl Straße 74653 Künzelsau Germany phone Tel 49 0 7940 16 0 fax Fax 49 0 7940 16 249 drives ziehl abegg de www ziehl abegg com ...

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