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FORM NO. L-20255-H-0822

LUBRICATION

CAUTION

LUBRICATOR DRIP RATE SETTINGS

NOTE

Nexen pneumatically actuated devices require clean, pressure regulated air for maximum performance 

and life.  All seals in Nexen pneumatically operated devices are lubricated for life, and do not require 

additional lubrication. 

However, some customers prefer to use an air line lubricator, which injects oil into the pressurized 

air, forcing an oil mist into the air chamber. This is acceptable, but care must be taken to ensure once 

an air mist lubrication system is used, it is continually used over the life of the product as the oil mist 

may wash free the factory installed lubrication. 

Locate the lubricator above and within ten feet of the product, and use low viscosity oil such as SAE-10. 

Synthetic lubricants are not recommended. 

Nexen product's bearings are shielded and pre-lubricated, and require no further lubrication.

These settings are for Nexen supplied 
lubricators.  If you are not using a Nexen 
lubricator, calibration must follow the 
manufacturer's suggested procedure.  

1.  Close and disconnect the air line from the unit.

2.  Turn the Lubricator Adjustment Knob counterclockwise 

three complete turns.

3.  Open the air line.

4.  Close the air line to the unit when a drop of oil forms 

in the Lubricator Sight Gage.

5.  Connect the air line to the unit.

6.  Turn the Lubricator Adjustment Knob clockwise until 

closed.

7.  Turn the Lubricator Adjustment Knob counterclockwise 

one-third turn.

8.  Open the air line to the unit.

AIR CONNECTIONS

All Nexen pneumatically actuated devices require clean and 
dry air, which meets or exceeds ISO 8573.1:2001 Class 
4.4.3 quality.

The following is a common air supply scheme used with this 
product. This is an example and not an all-inclusive list. All 
air circuits to be  used with this product must be designed 
following ISO 4414 guidelines.

NOTE

For quick response, Nexen recommends 
a quick exhaust valve and short air lines 
between the Control Valves and the unit. 
Align the air inlet ports to a down position 
to allow condensation to drain out of the air 
chambers of the product.

CAUTION

CAUTION

Low air pressure will cause slippage and 
overheating. Excessive air pressure will 
cause abrupt starts and stops, reducing 
product life.

Due to bearing seal drag, the cylinder/piston assembly 
will rotate, resulting in hose breakage when clutch is 
engaged.  For models 5H30(P)-SE through 5H60(P)-SE, 
resting the hose against a support mounted parallel to the 
clutch centerline stops this rotation.  On 5H80P-SE and 
5H100P-SE, where seal drag is more apparent, a 3/8-16 
tapped holes is provided 180° from the air inlet.  Install 
a bolt or stud in this hole and rest it against a support to 
relieve stress on the hose.  

NOTE

Use only flexible hose or tubing when making 
air line connections. Rigid pipe or tubing 
connected directly to the Tooth Clutch will 
prevent proper actuation of the Tooth Clutch. 

Air

Supply

Brake 

Inlet

Gauge

Regulator

Filter

Dryer

Typical Brake Control Circuit

3/2 (3 Way)

N.C. Valve

Quick 

Exhaust Valve

AIR PRESSURE: 
8 BAR (120 PSI) ABSOLUTE MAX 
0 BAR (0 PSI) ABSOLUTE MIN

Summary of Contents for 5H100PSE-E

Page 1: ...1 FORM NO L 20255 H 0822 AIR CHAMP PRODUCTS User Manual 5H SE 5HP SE 5HP SE E Spring Engaged Multiposition Tooth Clutches Flange Mount Pilot Mount Pilot Mount Enclosed FORM NO L 20255 H 0822...

Page 2: ...e until the machinery into which it is to be incorpo rated has been declared in conformity with the applicable provisions of the Directive Read this manual carefully before installation and operation...

Page 3: ...tion Drip Rate Settings 7 Air Connections 7 Operation 8 Troubleshooting 8 Parts Replacement 5H SE Flange Mount 9 5HP SE Pilot Mount 11 5HP SE E Pilot Mount Enclosed 13 Replacement Parts 15 5HSE Flange...

Page 4: ...910225 5H45PSE 1 250 7 3650 70 910226 5H45PSE 1 750 7 3650 70 910232 5H45SE E 40 7 3650 70 910233 5H45PSE 40 mm 7 3650 70 910246 5H45PSE E HT 10 5000 115 910304 5H50PSE 1 500 6 8230 105 910323 5H50PS...

Page 5: ...sed therefore is not recommended for use in any explosive environment CAUTION Use appropriate guarding for moving components Failure to guard could result in serious bodily injury CAUTION This product...

Page 6: ...ssarily 3 Using Set Screws secure the Tooth Clutch to the shaft 4 Tighten Set Screws In severe applications the Tooth Clutch may tend to move axially along the shaft To prevent this movement confine t...

Page 7: ...ment Knob clockwise until closed 7 TurntheLubricatorAdjustmentKnobcounterclockwise one third turn 8 Open the air line to the unit AIR CONNECTIONS All Nexen pneumatically actuated devices require clean...

Page 8: ...r chamber lubrication See LUBRICATION section Using a rigid coupling connected directly to the Drive Flange Contact Nexen Failure to Disengage Control valve malfunction or low air pressure Check syste...

Page 9: ...Item 2 6 Remove and discard the old O ring Seals Items 12 and 13 7 Press the old Ball Bearing Item 8 and Drive Ring Item 4 out of the Piston Item 3 8 Press the old Ball Bearing Item 9 out of the Spri...

Page 10: ...ely and evenly until the Spring Housing is flush with the Cylinder Torque the Cap Screws to the values shown in Table 3 19 Remove the Retaining Ring Item 11 20 Press Hub Item 1 out of the Drive Flange...

Page 11: ...ut of the Spring Housing Item 20 8 Press the old Ball Bearing Item 9 out of the Piston Item 3 9 Using a bearing puller remove the Drive Ring Item 4 from the Ball Bearing Item 8 10 Clean the bearing bo...

Page 12: ...sure all old Loctite residue is removed 24 Apply an adequate amount of Loctite 680 to evenly coat the outer race of the new Ball Bearings Item 9 then pressthenewBallBearings Item9 intotheDrive Flange...

Page 13: ...Ball Bearings into the Drive Flange Assembly 11 Reinstall the Retaining Ring Item 24 12 RemovetheDriveRing Item4 fromthePiston Cylinder Assembly 13 RemoveCapScrews Item23 bylooseningalternately and ev...

Page 14: ...s Item23 intotheSpringHousingand tighten alternately and evenly until the Spring Housing is flush with the Cylinder Torque the Cap Screws to the values shown in Table 5 28 Slide the Drive Flange Item...

Page 15: ...R 3 1 PISTON 4 1 RING DRIVE 5 1 FLANGE DRIVE 6 1 PLATE BACKING 8 1 BEARING 9 2 BEARING 10 1 RING RETAINING INTERNAL 11 2 RING RETAINING EXTERNAL 12 1 SEAL O RING 13 1 SEAL O RING 14 1 HOSE AIR SUPPLY...

Page 16: ...NTERNAL Model 5H30P SE only 22 see note SPRING COMPRESSION DIE 23 6 SCREW CAP 25 1 SEAL BACK UP RING Model 5H45P SE only 26 1 SEAL BACK UP RING Model 5H45P SE only 5HP SE PILOT MOUNT SIZES 30 35 45 50...

Page 17: ...COLLAR 22 1 RING DRIVE 23 8 SCREW CAP 24 1 HOUSING SPRING 30 1 WASHER 5H60P SE E PILOT MOUNT ENCLOSED refer to Figure A on Page 18 5H80P SE E PILOT MOUNT ENCLOSED refer to Figure B on page 18 5H100P...

Page 18: ...SET 17 1 CLOSURE PLUG 20 1 HOUSING SPRING 22 See Note SPRING COMPRESSION DIE 23 6 SCREW CAP 25 1 SEAL BACK UP RING 26 1 SEAL BACK UP RING 27 1 SEAL ROTARY 5H45P SE E PILOT MOUNT ENCLOSED refer to Fig...

Page 19: ...TURE WHATSOEVER WHETHER ARISING OUT OF BREACH OF WARRANTY OR OTHER BREACH OF CONTRACT NEGLIGENCE OR OTHER TORT OR OTHERWISE EVEN IF NEXEN SHALL HAVE BEEN ADVISED OF THE POSSIBILITY OR LIKELIHOOD OF SU...

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