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FORM NO. L-20255-H-0822

CAUTION

Working  with  spring  loaded  or  tension 
loaded fasteners and devices can cause 
injury. Wear safety glasses and take the 
appropriate safety precautions. 

5H-SE, PILOT MOUNT

  REFER TO FIGURES 6-9.

1.    Remove the Retaining Ring (Item 11).  

2.    Press the Drive Flange (Item 15) and Hub (Item 1) out 

of the Cylinder (Item 2) and Drive Ring (Item 4).

NOTE

At this point, the spline on the Hub (Item 1) 
can be lubricated with Never-Seez® without 
further disassembly.  

3.   Remove Cap Screws (Item 23) by loosening alternately 

and evenly to relieve the die spring force. 

4.   Remove and discard original Die Springs (Item 22).  

5.   Separate Piston (Item 3) from the Cylinder (Item 2).  

6.    Remove and discard the old O-ring Seals (Items 12 

and 13).

7.   Press the old Ball Bearing (Item 8) and Drive Ring (Item 

4) out of the Spring Housing (Item 20).

8.   Press the old Ball Bearing (Item 9) out of the Piston 

(Item 3).

9.   Using a bearing puller, remove the Drive Ring (Item 4) 

from the Ball Bearing (Item 8).

10.  Clean the bearing bore of the Cylinder (Item 2) and 

Piston (Item 3) with fresh safety solvent, making sure 
all old Loctite® residue is removed.

11   Apply an adequate amount of Loctite® 680 to evenly 

coat the outer races of the new Ball Bearings (Items 8 
and 9); then, press the new Ball Bearing (Item 8) into 
the Cylinder (Item 2) and the new Ball Bearings (Item 
(8) into the Piston (Item 3). 

12.   Apply a thin coat of o-ring lubricant to the o-ring contact 

surfaces of the Piston (Item 3), Cylinder (Item 2), and 
the new O-ring Seals (Items 12 & 13).

13.  Install the new O-ring Seal (Item 13) into the Cylinder 

(Item 2) and the new O-ring Seal (Item 12) onto the 
Piston (Item 3).

FIGURE 6

15

1

11

2

4

FIGURE 7

4

8

2

13

12

3

9

FIGURE 8

11

10

9

9

15

1

Do not remove 

Backing Plate 

(Item 6).

FIGURE 9

15

4

2

11

Apply a thin coat of 

Never-Seez®.  

1

Summary of Contents for 5H100PSE-E

Page 1: ...1 FORM NO L 20255 H 0822 AIR CHAMP PRODUCTS User Manual 5H SE 5HP SE 5HP SE E Spring Engaged Multiposition Tooth Clutches Flange Mount Pilot Mount Pilot Mount Enclosed FORM NO L 20255 H 0822...

Page 2: ...e until the machinery into which it is to be incorpo rated has been declared in conformity with the applicable provisions of the Directive Read this manual carefully before installation and operation...

Page 3: ...tion Drip Rate Settings 7 Air Connections 7 Operation 8 Troubleshooting 8 Parts Replacement 5H SE Flange Mount 9 5HP SE Pilot Mount 11 5HP SE E Pilot Mount Enclosed 13 Replacement Parts 15 5HSE Flange...

Page 4: ...910225 5H45PSE 1 250 7 3650 70 910226 5H45PSE 1 750 7 3650 70 910232 5H45SE E 40 7 3650 70 910233 5H45PSE 40 mm 7 3650 70 910246 5H45PSE E HT 10 5000 115 910304 5H50PSE 1 500 6 8230 105 910323 5H50PS...

Page 5: ...sed therefore is not recommended for use in any explosive environment CAUTION Use appropriate guarding for moving components Failure to guard could result in serious bodily injury CAUTION This product...

Page 6: ...ssarily 3 Using Set Screws secure the Tooth Clutch to the shaft 4 Tighten Set Screws In severe applications the Tooth Clutch may tend to move axially along the shaft To prevent this movement confine t...

Page 7: ...ment Knob clockwise until closed 7 TurntheLubricatorAdjustmentKnobcounterclockwise one third turn 8 Open the air line to the unit AIR CONNECTIONS All Nexen pneumatically actuated devices require clean...

Page 8: ...r chamber lubrication See LUBRICATION section Using a rigid coupling connected directly to the Drive Flange Contact Nexen Failure to Disengage Control valve malfunction or low air pressure Check syste...

Page 9: ...Item 2 6 Remove and discard the old O ring Seals Items 12 and 13 7 Press the old Ball Bearing Item 8 and Drive Ring Item 4 out of the Piston Item 3 8 Press the old Ball Bearing Item 9 out of the Spri...

Page 10: ...ely and evenly until the Spring Housing is flush with the Cylinder Torque the Cap Screws to the values shown in Table 3 19 Remove the Retaining Ring Item 11 20 Press Hub Item 1 out of the Drive Flange...

Page 11: ...ut of the Spring Housing Item 20 8 Press the old Ball Bearing Item 9 out of the Piston Item 3 9 Using a bearing puller remove the Drive Ring Item 4 from the Ball Bearing Item 8 10 Clean the bearing bo...

Page 12: ...sure all old Loctite residue is removed 24 Apply an adequate amount of Loctite 680 to evenly coat the outer race of the new Ball Bearings Item 9 then pressthenewBallBearings Item9 intotheDrive Flange...

Page 13: ...Ball Bearings into the Drive Flange Assembly 11 Reinstall the Retaining Ring Item 24 12 RemovetheDriveRing Item4 fromthePiston Cylinder Assembly 13 RemoveCapScrews Item23 bylooseningalternately and ev...

Page 14: ...s Item23 intotheSpringHousingand tighten alternately and evenly until the Spring Housing is flush with the Cylinder Torque the Cap Screws to the values shown in Table 5 28 Slide the Drive Flange Item...

Page 15: ...R 3 1 PISTON 4 1 RING DRIVE 5 1 FLANGE DRIVE 6 1 PLATE BACKING 8 1 BEARING 9 2 BEARING 10 1 RING RETAINING INTERNAL 11 2 RING RETAINING EXTERNAL 12 1 SEAL O RING 13 1 SEAL O RING 14 1 HOSE AIR SUPPLY...

Page 16: ...NTERNAL Model 5H30P SE only 22 see note SPRING COMPRESSION DIE 23 6 SCREW CAP 25 1 SEAL BACK UP RING Model 5H45P SE only 26 1 SEAL BACK UP RING Model 5H45P SE only 5HP SE PILOT MOUNT SIZES 30 35 45 50...

Page 17: ...COLLAR 22 1 RING DRIVE 23 8 SCREW CAP 24 1 HOUSING SPRING 30 1 WASHER 5H60P SE E PILOT MOUNT ENCLOSED refer to Figure A on Page 18 5H80P SE E PILOT MOUNT ENCLOSED refer to Figure B on page 18 5H100P...

Page 18: ...SET 17 1 CLOSURE PLUG 20 1 HOUSING SPRING 22 See Note SPRING COMPRESSION DIE 23 6 SCREW CAP 25 1 SEAL BACK UP RING 26 1 SEAL BACK UP RING 27 1 SEAL ROTARY 5H45P SE E PILOT MOUNT ENCLOSED refer to Fig...

Page 19: ...TURE WHATSOEVER WHETHER ARISING OUT OF BREACH OF WARRANTY OR OTHER BREACH OF CONTRACT NEGLIGENCE OR OTHER TORT OR OTHERWISE EVEN IF NEXEN SHALL HAVE BEEN ADVISED OF THE POSSIBILITY OR LIKELIHOOD OF SU...

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