New Buck Corporation 1127B User Manual Download Page 42 | Manualshive

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BLOWN UP VIEW OF BURNER ASSEMBLY

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Summary of Contents for 1127B

Page 1: ...d service must be performed by a qualified installer service agency or the gas supplier This is an unvented gas fired heater It uses air oxygen from the room in which it is in stalled Provisions for adequate combustion and ventilation air must be provided Refer to section Producing Adequate Ventilation page 13 This appliance may be installed in an aftermarket permanently located manufactured mobil...

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Page 3: ...n Fresh Air for Combustion and Ventilation 13 Gas Connection 17 Connecting to Gas Supply 18 Gas Pressure Check 20 Log Placement 21 Lighting Instructions 22 Flame Check 26 27 Inspecting Pilot 26 27 Burner Flame Pattern 26 27 Wiring Diagram 28 Cleaning and Maintenance 30 Troubleshooting 32 Technical Service 29 Parts List Blown up View 36 40 Warranty 41 1 ...

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Page 5: ...ation must conform with local codes or in the absence of local codes with the National Fuel Gas Code ANSI Z223 1 NFPA54 2 This appliance may be installed in an After Market Manufactured Mobile Home where not prohibited by state or local codes After Market Completion of sale not for purpose of resale from the manufacturer This appliance is only for use with the type of gas indicated on the rating p...

Page 6: ...uipped fresh air damper must be closed 12 Keep appliance area clean and free from combustible materials gasoline and other flammable flammable vapors and liquids 13 If burner shuts off do not relight until you provide fresh outside air If burner continues to shut off have unit serviced 14 Do not use this heater if any part has been under water Immediately call qualified service technician to inspe...

Page 7: ...away to avoid burns or clothing ignition 26 Young children should be carefully supervised when they are in the same room with the appliance 27 An unvented room heater having an input rating of more than 10 000 Btu per hour shall not be installed in a bathroom or bedroom 28 The appliance and its appliance main gas valve must be disconnected from the gas supply pipping system during any pressure tes...

Page 8: ...n The appliance should be inspected before use and at least annually by a professional service person More frequent cleaning may be required due to excessive lint from carpeting bedding mate rial etc It is imperative that control compartments burners and circulating air passageways of the appliance be kept clean 6 ...

Page 9: ...e type of gas indicated on the rating plate This appliance is not convertible for use with other gases Model 1127B P or N Sensing or Modulating Bulb This heater has a thermostat sensing bulb This bulb will modulate the flame up and down on the demand of the heat desired P Propane or LP Liquid Petroleum N Natural gas UNPACKING 1 Remove all protective packaging applied to heater for shipment 2 Check...

Page 10: ...ances are as follows 42 from the top of the appliance to the ceiling 5 from the right front corner of the appliance to an adjacent side wall and 5 from the left side of the appliance to an adjacent side wall 7 from the bottom of the appliance to the top surface of carpeting tile or other combustible materials in the area described See figure 2 below The installation must conform with local codes o...

Page 11: ... punch the four centers marked in the black dots with a sharp pointed object Insert the four wood screws provided with the unit into the four punched holes NOTE Leave 5 8 of the screw projecting from the finished wall For sheet rock walls use wing nuts or anchor wings Remove the wing nut from the bolt Place a nut and washer with the same thread and size on the bolt Push the wing nut through the wa...

Page 12: ...screws in the sides of the front You will find that the front is easily removed in one piece Next you must remove the log s from the burner base Gently place your hands one on each side of the log s and lift upward Do not apply to much force on the log s this may cause damage to the fiber material Figure 5 A vacuum cleaner works well for removal of dust and debris from around the burner and logs T...

Page 13: ...NDING OPTIONAL WOODEN MANTEL INSTALLATION Use the two 2 metal mounting Z Brackets provided to secure the 1127 into the wooden mantel wood screws provided to secure the brackets in place IMPORTANT The Z Brackets must be properly installed Failure to install the Z Brackets may cause property damage or personal injury Use the four 4 sheet metal screws provided to secure the mounting brackets to the r...

Page 14: ... SCREWED TO THE REAR OF THE STOVE AND SECURED SCREWED TO THE INSIDE REAR OF THE FRONT OF THE MAN TEL WOOD SCREWS SHEET METAL SCREWS NOTE FLUSH BRACKET WITH REAR TOP OF UNIT NOTE MODEL 1127 TO BE USED WITH NEW BUCK CORP MANTEL ONLY PART PAKDM1127 IF USED WITH ANY OTHER MANTEL THE WARRANTY WILL BE VOID OPTIONAL L BRACKETS 2 AND SCREWS 2 PRO VIDED WITH MAN TEL TO SECURE MANTEL TO WALL IF NEEDED 12 ...

Page 15: ...MBUSTION AND VENTILATION AIR BY ONE OF THE METHODS DESCRIBED IN THE NATIONAL FUEL GAS CODE ANSI Z223 1 NFPA 54 SECTION 5 3 OR APPLICABLE LOCAL CODES Unusually tight construction is defined as construction where a Walls and ceilings exposed to the outside atmosphere have a continuous water vapor retarder with a rating of 1 perm 6 x 10 11 kg per pa sec m2 or less with openings gasketed or sealed b W...

Page 16: ... Does not include direct vent gas appliances Direct vent draws combustion air from the outdoors and vents to the outdoors 4 Compare the maximum BTU Hr the space can support with the actual amount of BTU Hr used ____________BTU Hr maximum the space can support ____________BTU Hr actual amount of BTU Hr used Example 51200 BTU Hr maximum the space can support 58000 BTU Hr actual amount of BTU Hr used...

Page 17: ...ces see Options 1 and 2 Figure 8 You can also remove door into adjoining room see Option 3 in Figure 8 WARNING REWORK WORKSHEET ADDING THE SPACE OF THE ADJOINING UNCONFINED SPACE THE COMBINED SPACES MUST HAVE ENOUGH FRESH AIR TO SUPPLY ALL APPLIANCES IN BOTH SPACES NOTE Each opening shall have a minimum free area of 1 square inch per 1000 BTU s per hour of the total input rating of all gas utiliza...

Page 18: ...clude attics and crawl spaces Follow the National Fuel Gas Code NFPA 54 ANSI Z223 1 Section 5 3 Air For Combustion and Ventilation for required size of ventilation grills or ducts IMPORTANT Do not provide openings for inlet air into attic if attic has a thermostat controlled power vent Heated air entering the attic will activate the power unit WARNING THIS APPLIANCE MUST HAVE FRESH AIR FOR PROPER ...

Page 19: ...ront of the appliance of the appliance If a right side connection is desired the connecting pipe may be led under the rear of the burner base to terminate at the right side for connection to the inlet of the valve NOTE The connecting pipe must be internally tinned copper tubing for use with natural gas Test for leaks using a solution of soap and water after completing the connection DO NOT USE OPE...

Page 20: ...ou must reduce incoming gas pressure to between 11 and 14 of water If incoming gas pressure is not reduced heater regulator damage will occur Install external regulator with the vent pointing down You must also install a sediment trap Locate the sediment trap where it is within reach for cleaning A sediment trap filters moisture and contaminates This also helps to keep the heater controls clean If...

Page 21: ...s of pressure will occur Installation must include manual shutoff valve and plugged 1 2 NPT tap Locate NPT tap within reach for test gauge hook up NPT tap must be upstream from unit Apply pipe joint sealant lightly to male threads This will prevent excess sealant from going into pipe Excess sealant in pipe could result in clogged heater valves CAUTION USE PIPE JOINT SEALANT THAT IS RESISTANT TO LI...

Page 22: ... BR10 ZC FP BR10 ZC Gas Natural Propane Maximum Heat Input 10000 10000 Gas Inlet Pressure Maximum 10 5 ins W C 13 ins W C Minimum 5 ins W C 11 ins W C Manifold Pressure 3 5 ins W C 9 ins W C NOTE On initial installation it may be necessary to bleed out air in the gas lines Do this by holding the control knob and turning the knob to the pilot position for about 30 seconds To check the Regulator pre...

Page 23: ...ted after the first few hours of operation Do not use the blower at this time Front View of Logs WARNING FAILURE TO POSITION THE PARTS IN ACCORDANCE WITH THESE DIAGRAMS OR FAILURE TO USE ONLY PARTS SPECIFICALLY APPROVED WITH HEATER MAY RESULT IN PROPERTY DAMAGE OR PERSONAL INJURY WARNING DO NOT ALLOW FANS TO BLOW DIRECTLY INTO THE FIREPLACE AVOID ANY DRAFTS THAT ALTER BURNER FLAME PATTERN 21 ...

Page 24: ...supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call your local fire department C Use only your hand to push in or turn the gas control knob Never use tools If the knob will not push in or turn by hand don t try to repair it call a qualified service technician Force or attempted repair may result in fire or explosion D Do not use this a...

Page 25: ... in front of the rear log Fully open the man ual shut off valve 9 Turn control knob counterclockwise to the PILOT position Press in control knob for 15 fifteen seconds see figure 3 10 With control knob pressed in turn control knob clockwise to IGNITE and then immediately back to PILOT with the button still pressed in This will light the pilot If needed keep repeating this step until pilot lights 1...

Page 26: ...ions as this can result in improper combustion and excessive carbon monoxide emissions PILOT PILOT BURNER IGNITER ELECTRODE THERMO COUPLE O D S 14 Close the access panel door 15 Turn on all electric power to the appliance CAUTION DO NOT TRY TO ADJUST HEATING LEVELS BY USING THE MANUAL SHUTOFF VALVE TO TURN OFF GAS TO APPLIANCE SHUTTING OFF UNIT 1 Open access panel door located in lower front cente...

Page 27: ...determine your personal comfort levels MANUAL LIGHTING PROCEDURE 1 If the pilot cannot be ignited with the ignitor on the control valve it can be manually lit with the use of a paper match and a lighter rod 2 Place the match in the holder and light With other hand depress the control knob counterclockwise to PILOT 3 Use rod to light match and ignite pilot The pilot is located behind the burner tub...

Page 28: ...eration See Figure 17 FLAME Propane LP should produce a flame that is about 6 above the rear log This flame should be yellow Natural gas should produce a flame that is about 3 to 4 above rear log This flame should be mostly blue except for the top tips which should be yellow Figure 17 BURNER NATURAL PILOT PROPANE PILOT 26 ...

Page 29: ...will emit a paper like odor for about one hour If burner flame pattern is incorrect as shown in Figure 19 turn heater OFF see To Turn Off Gas to Appliance page 28 see Troubleshooting pages 35 through 39 CORRECT FLAME PATTERN AT HIGH POSITION Figure 15 Correct Burner Flame Pattern INCORRECT FLAME PATTERN AT HIGH POSITION Figure 16 Incorrect Burner Flame Pattern 18 19 27 ...

Page 30: ...re as supplied with the appliance must be replaced it must be replaced with a wire of at least a 105o C temperature rating NOTE Installation and repair should be done by a qualified service person This heater should be inspected before use and at least annually by a qualified service person More frequent cleaning may be required due to excessive lint from carpeting bedding material etc It is imper...

Page 31: ...operly install a grounded 3 plug receptacle near the unit SERVICING Repair and replacement work should only be performed by a qualified service technician Always shut off the gas supply and make sure heater is cool before beginning any service operation Check for gas leaks after servicing REPAIR PARTS A parts list with exploded view follows Always include correct name part number and model number ...

Page 32: ... ABOVE SECTIONS ON IMPORTANT SAFEGUARDS See page 10 figure 6 before cleaning The appliance must be turned OFF before cleaning inside the firebox burn area make sure the pilot is OFF completely and the appliance has cooled All cleaning should be carried out when the heater is cold Limited cleaning is required with normal use Dusting the front of the base the top of the piezo cover or the control kn...

Page 33: ... WARNING Installation and repairs should be performed by a qualified service person The appliance should be inspected before use and at least annually by a professional service person More frequent cleaning may be required due to excessive lint from carpeting bedding material etc It is imperative that control compartments burners and circulating air passageways of the appliance be kept clean See p...

Page 34: ...ines when installed 5 Depleted gas supply 6 ODS Pilot is clogged 7 Gas regulator setting is not correct SOLUTION 1 Replace igniter 2 Replace igniter 3 Reconnect igniter cable 4 Free igniter cable if pinched by any metal or tubing Keep igniter cable dry 5 Tighten nut holding piezo igniter to heater cabinet Nut is located inside heater cabinet at top 6 Replace igniter cable 7 Replace piezo igniter 1...

Page 35: ...s problem can be caused by one or both of the following A low gas pressure B dirty or partially clogged ODS Pilot 7 Control valve damaged 1 Burner orifice is clogged 2 Inlet gas pressure is too low SOLUTION 1 Press control knob completely 2 After ODS Pilot lights keep control knob pressed 30 seconds 3 Wait 1 minute for safety interlock system to reset 4 Fully open manual shutoff valve 5 Hand tight...

Page 36: ...d if equipped with this type of valve 2 Air in gas line 3 Air passageways on heater blocked 4 Dirty or partially clogged burner orifice SOLUTION 1 Contact local propane gas company 2 Clean burner see Cleaning and Maintenance or replace burner orifice 1 Clean burner see Cleaning and Maintenance or replace burner orifice 2 Replace burner 3 Replace gas regulator 1 Problem will stop after a few hours ...

Page 37: ...sition 5 Gas odor during combustion POSSIBLE CAUSE 1 Metal expands while heating or contracts while cooling 1 Heater burning vapors from paint hairspray glues etc See Important above 2 Low fuel supply 3 Gas leak See WARNING above 1 Not enough fresh air is available 2 Low line pressure 3 ODS Pilot is partially clogged 1 Gas leak See WARNING above 2 Control valve defect 1 Foreign matter between cont...

Page 38: ...000 Type Gas Propane LP Natural Ignition Piezo Pressure Regulator Setting 9 W C 3 5 W C Inlet Gas Pressure in of water Maximum 14 10 5 W C Minimum 11 5 0 W C Dimensions Inches HxWxD Heater 22 x 20 1 8 x 7 Weight pounds Heater 45 pounds Shipping For purposes of input adjustment 36 ...

Page 39: ...B9724 FAN SPEED CONTROL LABEL 1 11 PE BC204 RHEOSTAT 1 12 PE BC204A RHEOSTAT KNOB 1 13 PE 400132 110 DEG DISC THERMOSTAT 1 14 PE 30JUMPER THERMO JUMPER WIRE 2 15 PE 400320 STRAIN RELIEF 1 16 PE 400240 POWER CORD 1 17 PO 22GAJ1712 BRASS COVER DOOR LOUVER 3 18 PO WALLMT LOG SET 1 19 PH 101612PHPTEK SCREW 10 x 1 2 PAN 2 20 PH101634TEK SCREW 10 x 3 4 HEX 2 21 PH 103212HWSPS5 SCREW 10 x 1 2 HEX 6 22 PH...

Page 40: ...BLOWN UP VIEW OF HEATER FAN MOTOR AND ALL REMOVABLE PARTS 38 ...

Page 41: ...INGLE BURNER 1 6 PE TPT100 433 THERMOCOUPLE COPRECI 1 7 PE 2150053 COPRECI ODS NAT PILOT 1 7A PE 2150054 COPRECI ODS LP PILOT 1 8 PE RV12LF30 MAXITROL REGULATOR NAT 1 8A PE RV12LF90 MAXITROL REGULATOR LP 1 9 RF 14ALMTUB 1 4 ALUMINUM TUBING 1 10 PH 1166 3 8 STREET ELBOW 1 11 PE 6482 1 4 1 8 COMPRESSION ADAPTER 2 12 PO ORIFICE ORIFICE NATURAL OR LP 1 13 PS 112726 M1127 BURNER SUPPORTS 2 14 PO 38634A...

Page 42: ...BLOWN UP VIEW OF BURNER ASSEMBLY 40 ...

Page 43: ...to parts that are not in original condition normal wear and tear or parts that fail or become damaged as a result of misuse accidents lack of proper maintenance or defects caused by improper installation WARRANTY DOES NOT COVER Removal and re installation cost Labor costs for replacements or repairs Transportation Cost of service call to diagnose problem Painted surfaces Damage or defect caused by...

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