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FlexPAK

Error

Possible cause

Solution

• Problem with (PS) cable
• DIR_time settings

If the unit does not go into Idling mode and filter clean-

ing does not take place after 10 seconds, break the PS

cable manually by opening fuse holder F4. Wait at least

10 seconds. If switching to Idling mode occurs this time,

troubleshoot the PS cable. If switching does not occur,

check the time set on the display (DIR_time function).

The compressed air pressure or

flow is too low.

• Adjust the pressure.
• Check the hose dimension

The solenoid valve is not connec-

ted properly.

Check the valve and air pressure.

The air lines, valve and/or cylinder

are blocked.

• Clean or replace the air lines, valve and/or cylinder.
• Filter incoming compressed air.

The cylinder and/or valve does

not work.

Replace the cylinder and/or valve.

Dust is hard to clean, normal

cleaning does not work.

Contact your nearest authorized distributor or Nederman

for technical advice.

Filter cleaning does

not work.

The cleaning interval is too short.

Extend the cleaning interval.

Compressed air, (Pr/t)

is <1 bar.

See 

Section 3.3 Technical data

. Too low compressed air

pressure can result in premature filter clogging. If the pres-

sure is lacking or too low, the piston cannot open the FCV

and lid properly. This results in insufficient cleaning and

premature filter clogging.
The CAS is connected to terminals X1:15 and X1:16. If no

CAS is installed, a jumper is linking the terminals to ensure

that the CAS message is not displayed in PLC Logo!.

Filter cleaning does not work.

See 

Chapter 6 Maintenance

.

No dust is collected in

the collector bin.

Insignificant flow to the unit.

See ‘Low vacuum or air flow’.

8 Acronyms and abbreviations

AEB

Automatic emptying of the bin

AUX

Auxiliary

BLI

Bin level indicator

BLI-Wr

Bin Level Warning indicator

CAS

Compressed air switch

CFDPS-Al

Control Filter Differential Pressure Sensor Alarm

DIR

Duty/idle relay

DIV

Duct isolation valve

23

Summary of Contents for FlexPAK Series

Page 1: ...Installation and service manual Compact dust collectors FlexPAK Standard Models Original installation and service manual EN INSTALLATION AND SERVICE MANUAL 2021 04 19 144838 04...

Page 2: ...FlexPAK Trace back information Workspace Main version a40 Checked in 2021 04 19 Skribenta version 5 4 015...

Page 3: ...r installation 17 5 4 3 Moving the unit 17 5 5 Electrical installation 17 5 6 General requirements 17 5 7 Ground check measurement 17 5 8 Automatic bin emptying function 17 5 9 Machining chips and swa...

Page 4: ...9 1 Environmental information 20 7 Troubleshooting 21 7 1 Tools 21 7 2 Remove the lid of the start and control unit 21 8 Acronyms and abbreviations 23 9 Appendix A Installation protocol 25 10 Appendi...

Page 5: ...FlexPAK Figures AB Ph Nederman Co SWEDEN Type Art no V Ser no Hz kW 50 A kW V A 60 Hz Year of manufacture hp 1 907mm 35 7 966mm 38 0 2116mm 83 5 1670mm 66 0 EMERGENC Y S T O 2 5...

Page 6: ...FlexPAK 13 12 10 9 7 8 2 1 3 4 6 5 11 3 11 7 8 9 12 13 15 14 18 19 10 17 4 16 15 20 5 6...

Page 7: ...FlexPAK 6 1 2 3 6 7 8 9 16 15 14 13 11 10 12 4 5 7 7...

Page 8: ...FlexPAK EMERGENCY STOP SIEMENS LOGO 12 24RC XXXXXXX XXXXX XXXX ESC OK Stop Set Param Set Prg Name 6 1 5 4 2 3 8 8...

Page 9: ...FlexPAK 2 1 4 5 6 8 7 9 3 9 1643 1mm 65 662 1mm 26 2 1771 4 1mm 70 1 10 9...

Page 10: ...FlexPAK 11 12 13 14 10...

Page 11: ...FlexPAK A A A A C Min 2 1m 83 15 1 0 m 39 4 16 A B C 17 11...

Page 12: ...Manual Electrical wiring diagrams 2 Safety 2 1 Classification of important informa tion This document contains important information that is presented either as a warning caution or note ac cording t...

Page 13: ...iameter flanged 150 160 mm 7 87 6 29 150 160 mm 7 87 6 29 150 160 mm 7 87 6 29 Sound level 70 dB A 70 dB A 70 dB A Ambient temperature range 0 40 C 32 104 F 0 40 C 32 104 F 0 40 C 32 104 F Process air...

Page 14: ...char acteristic see Figure 3 and Figure 4 14 PT100 sensor see Figure 4 15 Outlet silencer after fan see Figure 4 and Fig ure 5 16 Cooling air hose from the frequency converter cabinet see Figure 5 17...

Page 15: ...stallation of accessories extra equipment and functions is described in the manual for each product and according to the electrical diagrams that came with the unit Consult your local Nederman represe...

Page 16: ...ust be sucked into the sys tem All connected ducts are to be conductive and grounded 5 3 2 Recommendations Transport velocity It is important to use the correct duct diameter to avoid pressure losses...

Page 17: ...th an EMC filter The EMC filter function will make the earth leakage circuit breaker shut off the power Following the European standard the incom ing 3 phase supply is to be fitted with a hand operate...

Page 18: ...ly 6 Maintenance Read Chapter 3 Description before carrying out any maintenance work Maintenance work means that the equipment will have to be opened and possibly dis mantled This may constitute a ris...

Page 19: ...ed to the dust separator 6 3 Replace the main filter Fitting the steel ring correctly is important to maintain the tightness and durability of the unit see Figure 7 Filter replacement is to be noted i...

Page 20: ...e included in structions when the software needs to be up dated To find the firmware and software revision number in the PLC display see Figure 8 item 1 Pressing OK when the PLC displays this menu wil...

Page 21: ...rcuited If the PS cable is damaged press the Standby Running but ton to put the unit into Off mode and investigate the fault If necessary loosen the PS cable from the control unit see the electrical d...

Page 22: ...n the system To check whether the sensor input is working disconnect the pressure sensor wire at terminal 2 and connect a jump er between terminals 2 and 1 Press the OK button on the PLC to reset the...

Page 23: ...your nearest authorized distributor or Nederman for technical advice Filter cleaning does not work The cleaning interval is too short Extend the cleaning interval Compressed air Pr t is 1 bar See Sec...

Page 24: ...ssure Sensor Filter Cleaning MFDPS Wr Main Filter Differential Pressure Sensor Warning MI Maintenance interval OT Operating total PE Protective earth PLC Programmable logic controller PS Pilot signal...

Page 25: ...ts Unit No Date Performed by Control items Result Application requirements limits Material chemical thermal reaction risk Radiation heat from surroundings Delivery checks Missing components Transport...

Page 26: ...ir Compressed air valve Compressed air connected to the unit Incoming duct Incoming mains ground Accessories if applicable Signs and warnings Intended use marked or indicated Safe bag replacement desc...

Page 27: ...t Result Result Previous service record Inspect clean outside the unit Remove dust deposits clean work area Remove corrosion by grinding apply primer and touch up paint Vacuum measure negative pressur...

Page 28: ...aning valve check Filter bags visual check Filter bags check pressure drop perform ance The main filter replace Clean and dry air check GND1 Fan Incoming duct Incoming mains ground GND1 External mains...

Page 29: ...www nederman com...

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