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FlexPAK

5.9 Machining chips and swarf extrac-

tion

See the PLC Settings Manual.

5.10 Pneumatic filter cleaning valve

See the PLC Settings Manual.

5.11 Vacuum setpoint

The setpoint vacuum level can be switched between

-15 kPa and -20 kPa by operating the switch terminal

X2:1. See 

Figure 7

 item 4.

5.12 Rotary valve

See the PLC Settings Manual.

5.13 Compressed air installation

WARNING! Risk of personal injury

• Use ear protection and safety goggles.
• The compressed air valve is to be locked in

the closed position during maintenance.

5.13.1 Requirements

The specified air consumption of the unit is

limited to the short operation of the cleaning

valve.

Take measures necessary to avoid water or hu-

midity in the compressed air when the unit is

installed in cold environments.

If antifreeze additives are used, use them con-

tinuously. Once added, the removal of the anti-

freeze additive may cause the pneumatic com-

ponents to malfunction.

For air consumption, quality and maximum and minim-

um pressure, see 

Section 3.3 Technical data

.

As new ducts may contain dirt, particles or debris, the

compressed air pipe is to be blown clean before con-

necting the unit. A compressed air filter, see 

Figure 9

,

item 7, is to be installed to ensure the reliable and safe

operation of the unit. A compressed air valve, that

vents the remaining pressure of the unit, is to be in-

stalled, see 

Figure 9

, item 6.

5.13.2 Installation

Secure the compressed air line properly.

Connect a compressed air supply to the inlet, see 

Fig-

ure 5

, item 20, and 

Figure 9

, items 6 and 7.

Air pressure hoses are to be fitted together with

electrical cables with straps, alternatively in a com-

mon protective hose. Air pressure hoses are to be

anchored mechanically.

6 Maintenance

Read 

Chapter 3 Description

 before carrying out any

maintenance work. Maintenance work means that the

equipment will have to be opened and possibly dis-

mantled. This may constitute a risk and the mainten-

ance personnel need to know about the risks that may

occur when acting incorrectly.

WARNING! Risk of personal injury

• The motor, fan and air duct may become very

hot during operation.

• Always use an approved breathing mask,

goggles and gloves when replacing the dust

sack and other work that involves exposure

to dust.

• Use ear protection when the unit is in opera-

tion and work is carried out in the vicinity of

the upper section of the dust collector.

• Parts may be very heavy. Always use ad-

equate lifting equipment when handling

parts and consumables.

• Always use adequate safety measures when

performing work in an elevated position.

CAUTION! Risk of equipment damage

During maintenance, it may be necessary to re-

move the acoustic enclosure over the motor

while the motor is in operation. Take care to

prevent objects from falling down into the mo-

tor cooling fan.

Always disconnect the supply voltage with

the maintenance switch before any service,

whether mechanical or electrical. Always lock

the maintenance switch in the off position and,

if possible, secure it with a padlock.

Always disconnect the compressed air sup-

ply before any service, whether mechanical or

electrical.

Contact Nederman if the frequency converter

needs service.

The unit is CE-marked. Connections to the unit,

initial start-up and maintenance are to be car-

ried out according to the product manuals.

6.1 Checks one month after installation

and every year

WARNING! Risk of electric shock

Always disconnect the supply voltage with

the maintenance switch before any service,

whether mechanical or electrical. Always lock

the maintenance switch in the off position. Do

not use the emergency stop button as a substi-

tute.

18

Summary of Contents for FlexPAK Series

Page 1: ...Installation and service manual Compact dust collectors FlexPAK Standard Models Original installation and service manual EN INSTALLATION AND SERVICE MANUAL 2021 04 19 144838 04...

Page 2: ...FlexPAK Trace back information Workspace Main version a40 Checked in 2021 04 19 Skribenta version 5 4 015...

Page 3: ...r installation 17 5 4 3 Moving the unit 17 5 5 Electrical installation 17 5 6 General requirements 17 5 7 Ground check measurement 17 5 8 Automatic bin emptying function 17 5 9 Machining chips and swa...

Page 4: ...9 1 Environmental information 20 7 Troubleshooting 21 7 1 Tools 21 7 2 Remove the lid of the start and control unit 21 8 Acronyms and abbreviations 23 9 Appendix A Installation protocol 25 10 Appendi...

Page 5: ...FlexPAK Figures AB Ph Nederman Co SWEDEN Type Art no V Ser no Hz kW 50 A kW V A 60 Hz Year of manufacture hp 1 907mm 35 7 966mm 38 0 2116mm 83 5 1670mm 66 0 EMERGENC Y S T O 2 5...

Page 6: ...FlexPAK 13 12 10 9 7 8 2 1 3 4 6 5 11 3 11 7 8 9 12 13 15 14 18 19 10 17 4 16 15 20 5 6...

Page 7: ...FlexPAK 6 1 2 3 6 7 8 9 16 15 14 13 11 10 12 4 5 7 7...

Page 8: ...FlexPAK EMERGENCY STOP SIEMENS LOGO 12 24RC XXXXXXX XXXXX XXXX ESC OK Stop Set Param Set Prg Name 6 1 5 4 2 3 8 8...

Page 9: ...FlexPAK 2 1 4 5 6 8 7 9 3 9 1643 1mm 65 662 1mm 26 2 1771 4 1mm 70 1 10 9...

Page 10: ...FlexPAK 11 12 13 14 10...

Page 11: ...FlexPAK A A A A C Min 2 1m 83 15 1 0 m 39 4 16 A B C 17 11...

Page 12: ...Manual Electrical wiring diagrams 2 Safety 2 1 Classification of important informa tion This document contains important information that is presented either as a warning caution or note ac cording t...

Page 13: ...iameter flanged 150 160 mm 7 87 6 29 150 160 mm 7 87 6 29 150 160 mm 7 87 6 29 Sound level 70 dB A 70 dB A 70 dB A Ambient temperature range 0 40 C 32 104 F 0 40 C 32 104 F 0 40 C 32 104 F Process air...

Page 14: ...char acteristic see Figure 3 and Figure 4 14 PT100 sensor see Figure 4 15 Outlet silencer after fan see Figure 4 and Fig ure 5 16 Cooling air hose from the frequency converter cabinet see Figure 5 17...

Page 15: ...stallation of accessories extra equipment and functions is described in the manual for each product and according to the electrical diagrams that came with the unit Consult your local Nederman represe...

Page 16: ...ust be sucked into the sys tem All connected ducts are to be conductive and grounded 5 3 2 Recommendations Transport velocity It is important to use the correct duct diameter to avoid pressure losses...

Page 17: ...th an EMC filter The EMC filter function will make the earth leakage circuit breaker shut off the power Following the European standard the incom ing 3 phase supply is to be fitted with a hand operate...

Page 18: ...ly 6 Maintenance Read Chapter 3 Description before carrying out any maintenance work Maintenance work means that the equipment will have to be opened and possibly dis mantled This may constitute a ris...

Page 19: ...ed to the dust separator 6 3 Replace the main filter Fitting the steel ring correctly is important to maintain the tightness and durability of the unit see Figure 7 Filter replacement is to be noted i...

Page 20: ...e included in structions when the software needs to be up dated To find the firmware and software revision number in the PLC display see Figure 8 item 1 Pressing OK when the PLC displays this menu wil...

Page 21: ...rcuited If the PS cable is damaged press the Standby Running but ton to put the unit into Off mode and investigate the fault If necessary loosen the PS cable from the control unit see the electrical d...

Page 22: ...n the system To check whether the sensor input is working disconnect the pressure sensor wire at terminal 2 and connect a jump er between terminals 2 and 1 Press the OK button on the PLC to reset the...

Page 23: ...your nearest authorized distributor or Nederman for technical advice Filter cleaning does not work The cleaning interval is too short Extend the cleaning interval Compressed air Pr t is 1 bar See Sec...

Page 24: ...ssure Sensor Filter Cleaning MFDPS Wr Main Filter Differential Pressure Sensor Warning MI Maintenance interval OT Operating total PE Protective earth PLC Programmable logic controller PS Pilot signal...

Page 25: ...ts Unit No Date Performed by Control items Result Application requirements limits Material chemical thermal reaction risk Radiation heat from surroundings Delivery checks Missing components Transport...

Page 26: ...ir Compressed air valve Compressed air connected to the unit Incoming duct Incoming mains ground Accessories if applicable Signs and warnings Intended use marked or indicated Safe bag replacement desc...

Page 27: ...t Result Result Previous service record Inspect clean outside the unit Remove dust deposits clean work area Remove corrosion by grinding apply primer and touch up paint Vacuum measure negative pressur...

Page 28: ...aning valve check Filter bags visual check Filter bags check pressure drop perform ance The main filter replace Clean and dry air check GND1 Fan Incoming duct Incoming mains ground GND1 External mains...

Page 29: ...www nederman com...

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