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FlexPAK

The bearings are a standard type. Contact Nederman

or an authorized Nederman distributor for replace-

ment of the bearings.
Old grease is to be removed and new grease used. The

grease is to meet the DIN 51825-K2N 40, SKF LGHP 2

or FAG Arcanol Multitop standards.

6.6 Cooling filter for the frequency con-

verter

The service life of the cooling filter for the frequency

converter depends on the air-bound dust surround-

ing the vacuum unit. The expected service life is 6–48

months. Check the filter regularly through the filter

holder grid. If the filter is clogged, the frequency con-

verter will shut off due to overheating.
Ensure that the cooling filter is not exposed to any

combustible materials. Running the unit without the

cooling filter may cause serious damage. When chan-

ging the filter, see the label placed over the filter in-

take.
The unit may never be run without a cooling filter for

the frequency converter.

6.7 Loading new software

This section is only for Nederman qualified ser-

vice technicians. Only Nederman qualified ser-

vice technicians may make changes to, or in-

stall new software.

Make notes of actual parameter settings.

6.7.1 Frequency converter control panel

To change the software or install new software for

the unit, the parameters in the frequency converter

have to be changed by means of the frequency con-

verter control panel available from Nederman.

6.7.2 Firmware and software labelling

The software version is found on a label taped

to the front of the PLC. LOGO 8 software is up-

dated using an SD Card. Follow the included in-

structions when the software needs to be up-

dated.

To find the firmware and software revision

number in the PLC display, see 

Figure 8

, item 1.

Pressing ‘OK’ when the PLC displays this menu

will show this information. See also the PLC

Settings Manual.

The firmware and software revision can be read in the

PLC and also on the label on the PLC.
The number, 2155264-2-EN for example, consists of

the following parts:
• 2155624 = The software number.
• 2 = The revision.
• EN = The language of the display text.

6.7.3 Upgrading the system

LOGO 8 software is updated using an SD Card. Care-

fully follow the included instructions when the soft-

ware needs to be updated.

6.8 Spare Parts

CAUTION! Risk of equipment damage

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 original spare parts and ac-

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Contact your nearest authorized distributor or

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 for advice on technical service or

if you require help with spare parts. See also

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6.8.1 Ordering spare parts

When ordering spare parts always state the following:
• The part number and control number (see the

product identification plate).

• Detail number and name of the spare part (see

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• Quantity of the parts required.

6.9 Recycling

The product has been designed for component mater-

ials to be recycled. Different material types must be

handled according to relevant local regulations. Con-

tact the distributor or 

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 if uncertainties arise

when scrapping the product at the end of its service

life.

6.9.1 Environmental information

The following environmental information is valid for

FlexPAK:
• Cadmium-free and halogen-free relays in the con-

trol equipment.

• Solvent-free washing and lacquer.
• 93,6% recyclable.

20

Summary of Contents for FlexPAK Series

Page 1: ...Installation and service manual Compact dust collectors FlexPAK Standard Models Original installation and service manual EN INSTALLATION AND SERVICE MANUAL 2021 04 19 144838 04...

Page 2: ...FlexPAK Trace back information Workspace Main version a40 Checked in 2021 04 19 Skribenta version 5 4 015...

Page 3: ...r installation 17 5 4 3 Moving the unit 17 5 5 Electrical installation 17 5 6 General requirements 17 5 7 Ground check measurement 17 5 8 Automatic bin emptying function 17 5 9 Machining chips and swa...

Page 4: ...9 1 Environmental information 20 7 Troubleshooting 21 7 1 Tools 21 7 2 Remove the lid of the start and control unit 21 8 Acronyms and abbreviations 23 9 Appendix A Installation protocol 25 10 Appendi...

Page 5: ...FlexPAK Figures AB Ph Nederman Co SWEDEN Type Art no V Ser no Hz kW 50 A kW V A 60 Hz Year of manufacture hp 1 907mm 35 7 966mm 38 0 2116mm 83 5 1670mm 66 0 EMERGENC Y S T O 2 5...

Page 6: ...FlexPAK 13 12 10 9 7 8 2 1 3 4 6 5 11 3 11 7 8 9 12 13 15 14 18 19 10 17 4 16 15 20 5 6...

Page 7: ...FlexPAK 6 1 2 3 6 7 8 9 16 15 14 13 11 10 12 4 5 7 7...

Page 8: ...FlexPAK EMERGENCY STOP SIEMENS LOGO 12 24RC XXXXXXX XXXXX XXXX ESC OK Stop Set Param Set Prg Name 6 1 5 4 2 3 8 8...

Page 9: ...FlexPAK 2 1 4 5 6 8 7 9 3 9 1643 1mm 65 662 1mm 26 2 1771 4 1mm 70 1 10 9...

Page 10: ...FlexPAK 11 12 13 14 10...

Page 11: ...FlexPAK A A A A C Min 2 1m 83 15 1 0 m 39 4 16 A B C 17 11...

Page 12: ...Manual Electrical wiring diagrams 2 Safety 2 1 Classification of important informa tion This document contains important information that is presented either as a warning caution or note ac cording t...

Page 13: ...iameter flanged 150 160 mm 7 87 6 29 150 160 mm 7 87 6 29 150 160 mm 7 87 6 29 Sound level 70 dB A 70 dB A 70 dB A Ambient temperature range 0 40 C 32 104 F 0 40 C 32 104 F 0 40 C 32 104 F Process air...

Page 14: ...char acteristic see Figure 3 and Figure 4 14 PT100 sensor see Figure 4 15 Outlet silencer after fan see Figure 4 and Fig ure 5 16 Cooling air hose from the frequency converter cabinet see Figure 5 17...

Page 15: ...stallation of accessories extra equipment and functions is described in the manual for each product and according to the electrical diagrams that came with the unit Consult your local Nederman represe...

Page 16: ...ust be sucked into the sys tem All connected ducts are to be conductive and grounded 5 3 2 Recommendations Transport velocity It is important to use the correct duct diameter to avoid pressure losses...

Page 17: ...th an EMC filter The EMC filter function will make the earth leakage circuit breaker shut off the power Following the European standard the incom ing 3 phase supply is to be fitted with a hand operate...

Page 18: ...ly 6 Maintenance Read Chapter 3 Description before carrying out any maintenance work Maintenance work means that the equipment will have to be opened and possibly dis mantled This may constitute a ris...

Page 19: ...ed to the dust separator 6 3 Replace the main filter Fitting the steel ring correctly is important to maintain the tightness and durability of the unit see Figure 7 Filter replacement is to be noted i...

Page 20: ...e included in structions when the software needs to be up dated To find the firmware and software revision number in the PLC display see Figure 8 item 1 Pressing OK when the PLC displays this menu wil...

Page 21: ...rcuited If the PS cable is damaged press the Standby Running but ton to put the unit into Off mode and investigate the fault If necessary loosen the PS cable from the control unit see the electrical d...

Page 22: ...n the system To check whether the sensor input is working disconnect the pressure sensor wire at terminal 2 and connect a jump er between terminals 2 and 1 Press the OK button on the PLC to reset the...

Page 23: ...your nearest authorized distributor or Nederman for technical advice Filter cleaning does not work The cleaning interval is too short Extend the cleaning interval Compressed air Pr t is 1 bar See Sec...

Page 24: ...ssure Sensor Filter Cleaning MFDPS Wr Main Filter Differential Pressure Sensor Warning MI Maintenance interval OT Operating total PE Protective earth PLC Programmable logic controller PS Pilot signal...

Page 25: ...ts Unit No Date Performed by Control items Result Application requirements limits Material chemical thermal reaction risk Radiation heat from surroundings Delivery checks Missing components Transport...

Page 26: ...ir Compressed air valve Compressed air connected to the unit Incoming duct Incoming mains ground Accessories if applicable Signs and warnings Intended use marked or indicated Safe bag replacement desc...

Page 27: ...t Result Result Previous service record Inspect clean outside the unit Remove dust deposits clean work area Remove corrosion by grinding apply primer and touch up paint Vacuum measure negative pressur...

Page 28: ...aning valve check Filter bags visual check Filter bags check pressure drop perform ance The main filter replace Clean and dry air check GND1 Fan Incoming duct Incoming mains ground GND1 External mains...

Page 29: ...www nederman com...

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