NED RMSL6K52CL User Manual Download

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User

’s Manual

Line Scan Camera

Model

：

RMSL6K52CL

NIPPON ELECTRO-SENSORY DEVICES

CORPORATION

Summary of Contents for RMSL6K52CL

Page 1: ...User s Manual Line Scan Camera Model RMSL6K52CL NIPPON ELECTRO SENSORY DEVICES CORPORATION...

Page 2: ...pment has been tested and found to comply with the essential requirements of the EMC Directive 2004 108 EC based on the following specifications applied EU Harmonised Standards EN55032 2015 Class A EN...

Page 3: ...ise specified to do so in this manual When hands are wet avoid handling this product and do not touch any of the connection cable pins or other metallic components Do not operate this product in an en...

Page 4: ...n infrared filter into your system configuration Please note that exposure to long wavelength light outside of the sensors visible optical range can affect the image Sensitivity may fluctuate dependin...

Page 5: ...paired or replaced during the warranty period of the original product is the same as the eapired date of the warranty period on the original product Exclusions from Warranty Coverage We will under no...

Page 6: ...ufactured as a general purpose product for general industry In applications expected to be life critical or safety critical the installer or user is requested to install double or triple failsafe syst...

Page 7: ...3 4 Power Supply 24 4 Camera Control 25 4 1 Flow of Camera Control 25 4 1 1 Command Overview 25 4 1 2 Camera Receiving Message PC Sending Command 25 4 1 3 Camera Sending Message PC Receiving Message 2...

Page 8: ...Digital Processing flow in FPGA 39 4 4 Startup 39 4 5 Saving and Loading Camera Settings 40 4 6 Serial Communication Settings 41 4 7 Video Output Format 41 4 8 Exposure Mode and Timing Chart 43 4 8 1...

Page 9: ...Noise is present in the Image 55 6 3 When the Camera becomes hot 57 7 Others 58 7 1 Notice 58 7 2 Contact for support 58 7 3 Product Support 59 7 3 1 Warranty card attach a separate 59 7 3 2 When you...

Page 10: ...rame grabber boards via Camera Link interface Single power source DC12V to 15 for operation Flat field correction minimizes lens vignetting non uniform lighting and sensor FPN and PRNU 1 2 Application...

Page 11: ...ork COB BGA and MCM printed circuit boards Performance 1 Maximum board size 100mm 200mm 2 Resolution 10 m 3 Inspection time less than 30 seconds Unit Configuration 1 Camera Line scan camera 2 Controll...

Page 12: ...nsivity nm 400 1000 Peak 625 See Figure 1 4 1 Data Rate MHz 340 240 160 170 120 80 Selectable rate 85 4 60 4 40 4 85 2 60 2 40 2 Maximum Scan Rate kHz s 52 63 19 00 at 340MHz data rate Saturation Expo...

Page 13: ...roller 3M MDR26 Camera Link x 2 Power Supply Hirose HR10G 6Pin Lens Mount Nikon F Mount Operating Temperature C No Condensation 0 to 50 Power Supply Voltage V DC12 to 15 5 Consumption Current mA typic...

Page 14: ...NED RMSL6K52CL UME 0093 03 14 The quantum efficiency is shown below Figure 1 4 1 Quantum efficiency...

Page 15: ...Use the M4 screw holes 4 on the front 8 on the side to set the camera Or use the 1 4 20UNC screw hole for a tripod 1 place at bottom If using the front panel M4 mounting holes 4 places at front 8 plac...

Page 16: ...NED RMSL6K52CL UME 0093 03 16 The dimensions of the camera are shown below Nikon F mount Figure 2 2 1 Dimensions of the Camera...

Page 17: ...light sources are relatively inexpensive provide a uniform field and longer life span compared to other light sources However they also require a camera with excellent sensitivity Halogen light source...

Page 18: ...mera Insert the plug end of the cable into the camera Attach the opposite end loose wires to the power unit Other than those above a personal computer a frame grabber board a compatible lens a lens mo...

Page 19: ...alues being calculated in accordance with the Camera Link Specification 2007 Version1 2 using a typical cable 14B26 SZLB xxx 0LC from 3M and frame grabber board Solios from Matrox Please choose the ap...

Page 20: ...ctor X1 X0 X2 X3 XClk SerTFG SerTC CC1 CC2 CC3 CC4 LVDS_DRIVER NS DS90CR285MTD equivalent LVDS_DRIVER RECEIVER NS DS90LV019TM equivalent LVDS_RECEIVER NS DS90LV048AT equivalent LVDS_RECEIVER NS DS90CR...

Page 21: ...ot used Figure 3 3 2 Circuit of LVDS The camera has 26 pin MDR connectors for control signals of Camera Link data signals and serial communications The camera also has a 4 pin HIROSE connector for pow...

Page 22: ...for above data output synchronization Channel Link SerTC SerTC Serial data input LVDS SerTFG SerTFG Serial data output LVDS CC1 CC1 External synchronous signal input LVDS CC2 CC2 Not in use LVDS CC3...

Page 23: ...ceptable plug DGPSH 10 HIROSE HR10G 7P 6S Figure 3 3 4 Power Supply Connector HIROSE HR10G 7R 6PB Table 3 3 2 Pin Assignment of Power Supply Connector No NAME Colour of Cable 1 DC12 15V White 2 DC12 1...

Page 24: ...supply line for lightning surge protection if the camera is used in the area where lightning strikes often occur 4 Do not share the power supply and ground connection with the apparatus such as the in...

Page 25: ...the camera The camera receives and interprets the computer commands and then executes control operations accordingly Transmission ends when the camera returns the analyzed results of the control comm...

Page 26: ...analyzed results SB Camera receive command send back MEM Memory data readout value CR Separated text 0 0D EOT Send command all text End text 0 04 Example OK CR gax 0 CR EOT Table 4 1 3 1 Error Messag...

Page 27: ...Setting ffcm 0 1 2 3 4 5 Correction Off factory black correction factory white correction factory black correction any white correction unused any black correction factory white correction any black c...

Page 28: ...any black correction data and save it in memory Capture white pixel correction data wht Obtain any white correction data and save it in memory Operation Status Readout sta Returns the current camera...

Page 29: ...OK gax 2 4 2 2 Setting Digital Gain Sets digital gain in 512 steps between x1 and x2 Format CMD VAL CR CMD gdx VAL 0 x1 to 511 x2 Example gdx 255 CR Setting digital gain 255 1023 1023 255 x1 33 OK gd...

Page 30: ...Mode and Timing Chart Example prd 30000 CR OK prd 30000 4 2 6 Setting Exposure Time Sets the exposure time Format CMD VAL CR CMD expo VAL See 4 8 Exposure Mode and Timing Chart Example expo 7000 CR OK...

Page 31: ...set at This automatic coordinated scan rate is displayed by pushing the present value acquisition button 4 2 7 Setting Pixel Correction mode Sets pixel correction mode Format CMD VAL CR CMD ffcm VAL 0...

Page 32: ...1 CR Generating test pattern OK tpn 1 4 2 10 Setting the Pixel Readout Direction Sets the pixel readout direction Format CMD VAL CR CMD rev VAL 0 1 0 Forward 1 Reverse Example rev 1 CR Reverse OK rev...

Page 33: ...ut data clock OK clkcl 40 4 2 13 Setting Tap Geometry The data format of the camera output signal is linearly fixed Format CMD VAL CR CMD tapg VAL 0 1 0 GenICam_2X2E 1 GenICam_1x2 Example tapg 0 CR Ge...

Page 34: ...ing Camera Settings Reset the flash memory to the factory default Format CMD CR CMD rst Example rst CR OK Type RMSL8K76CL Ver 1 13_0x0253 Serial 3 gax 0 gdx 0 odx 0 inm 0 prd 8183 expo 120000 ffcm 1 f...

Page 35: ...D CR CMD rfd Example rfd CR OK Type RMSL8K76CL Ver 1 13_0x0253 Serial 3 gax 0 gdx 0 odx 0 inm 0 prd 8183 expo 120000 ffcm 1 ffct 800 tpn 0 rev 0 pxf 0 clkcl 85 tapg 0 gamma 1000 logmode 1 rfd 4 2 17 M...

Page 36: ...log gain can be saved This command can be used in at perfect dark of the camera See 4 2 7 Setting Pixel Correction mode Format CMD CR CMD blk Example blk CR OK blk 4 2 19 Capture white pixel correctio...

Page 37: ...MD CR CMD sta Example sta CR OK Type RMSL8K76CL Ver 1 13_0x0253 Serial 3 gax 0 gdx 0 odx 0 inm 0 prd 8183 expo 120000 ffcm 1 ffct 800 tpn 0 rev 0 pxf 0 clkcl 85 tapg 0 gamma 1000 logmode 1 sta 4 2 21...

Page 38: ...52CL UME 0093 03 38 4 2 22 Selecting the communication speed Selects the baud rate 9600bps or 115200bps to set the speed of communication with PC Format CMD VAL CR CMD sbaud Example sbaud 115200 OK sb...

Page 39: ...ode Black White reference and Digital Gain Offset will be skipped Figure 4 3 1 FPGA Processing Block Diagram 4 4 Startup After turning on the camera run a startup procedure before it starts getting im...

Page 40: ...it takes several seconds to rewrite the memory do not disconnect power supply before receiving the answer from the camera Commands for rewriting the memory are as follows Reset to factory settings rst...

Page 41: ...erial communication settings Table 4 6 1 Serial Communication Settings Parameter Items Setup Value Communication Speed Baud rate 9600bps 115200bps Data Length 8 bit Parity Bit None Stop bit 1 bit Flow...

Page 42: ...alid I 1 BLOCK Invalid 2 3070 6 3072 Invalid Invalid Invalid Invalid Invalid Invalid Invalid I 2 BLOCK Invalid 6143 3075 6139 3073 Invalid Invalid Invalid Invalid Invalid Invalid Invalid I 3 BLOCK Inv...

Page 43: ...te The range of programmable scan rate reciprocal number of the scan period and the timing chart of the exposure and the readout are shown below Table 4 8 1 1 Programmable Exposure Time Tap Geometry 8...

Page 44: ...8 2 1 Programmable Exposure Time Tap Geometry 85MHz 60MHz 40MHz p Programmable exposure time ns GenICam_2X2E 1000 3331000 1000 3331000 1000 3331000 GenICam_1X2 r Read out s GenICam_2X2E 18 07 25 60 36...

Page 45: ...own below Table 4 8 3 1 Programmable Exposure Time Tap Geometry 85MHz 60MHz 40MHz r Readout time s GenICam_2X2E 18 07 25 60 36 14 GenICam_1X2 36 14 51 20 76 80 a Trigger pulse Htime s GenICam_2X2E 16...

Page 46: ...tion current or the amount of exposure when the output saturates Figure 4 9 1 Saturation Exposure and Dark Current Output By setting the offset you can set the Y intercept arbitrarily DF shows the dig...

Page 47: ...se curve and results in a higher camera output for a given amount of light Analog gain can be changed by sending the gax command Digital gain can be changed by sending the gdx command Figure 4 10 1 PG...

Page 48: ...ivity Analog Amplifier Sensitivity V lx s 0 x1 00 0 0dB 100 1 x2 00 6 0dB 200 2 x3 00 9 5dB 300 3 x4 00 12 0dB 400 4 x5 00 14 0dB 500 5 x6 00 15 6dB 600 6 x8 00 18 1dB 800 7 x10 00 20 0dB 1000 Digital...

Page 49: ...f user white correction to cope with lens shading and non uniform illumination Cal_bl Output data of each pixel at perfectly dark digital Cal_wh Output data of each pixel in uniform illumination digit...

Page 50: ...ack correction data acquisition wht any white correction data acquisition 4 11 2 How to calibrate the camera 1 Remove the lens cap and place a white object Then you can acquire user white correction d...

Page 51: ...amera and the frame grabber board The test pattern of the camera is below Figure 4 12 1 Test Image the Camera Figure 4 12 2 Test Image the Camera The test pattern is a ramp from 0 to 255DN in 8 bit mo...

Page 52: ...S sensor window is part of the optical path and should be handled like other optical components with care If you use the camera in a dusty area prepare a dust proof enclosure Dust can obscure pixels p...

Page 53: ...wer source meets the specified voltage The capacity of the power source is enough Connect the camera and the frame grabber board with camera cables After being energized set up the frame grabber board...

Page 54: ...es are too dark try to increase the light intensity and vice versa No image at the full aperture The optical axes of the camera and the image sensor are aligned Check the compatibility between the cam...

Page 55: ...en used for 3 or more years or the ambient temperature is higher than room temperature Check the condition of the power supply The camera and or cables are used in a moving environment attached to a m...

Page 56: ...e with the transmission rate The cables should not be too long to avoid the noise disturbance The power source has no fluctuation in voltage and is not deteriorated Use a stable power supply The camer...

Page 57: ...rger than the rating The camera will become hotter than the ambient temperature while in operation because of self heating Allow sufficient air circulation around the camera to give it the longer life...

Page 58: ...rs or omissions please notify your nearest NED representative 7 2 Contact for support Nippon Electro Sensory Devices Corporation Head Office 2 5 12 Itachibori Nishi ku Osaka 550 0012 Japan Phone 81 6...

Page 59: ...cking it in accordance with the troubleshooting guide turn off the power and call your NED representative In such case please inform us of the status of the camera You can get the status by executing...

Page 60: ...NED RMSL6K52CL UME 0093 03 60 Revision History Revision Number Date Changes 01 Jul 25 2018 Initial release 02 Jan 29 2021 Table 1 4 1 Error correction 03 Oct 07 2021 complete revision...

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