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Maintaining the Boiler        17

4.7    Maintenance Schedules

Owner maintenance

Daily

 

Check boiler area

 

Check pressure / temperature gauge

Monthly

 

Check vent piping

 

Check air piping (if installed)

 

Check air and vent termination screens

 

Check relief valve

 

Check condensate drain

 

Check air vents

Periodically 

 

Test low water cutoff (if used)

 

Reset button (low water cutoff)

Every 6 months

 

Check boiler piping (gas and water) for 

leaks

 

Operate relief valve

End of season 

months

 

Shut boiler down (unless boiler used for 

domestic hot water)

Service technician (See the following instructions)

Annual Start-up

General:

 

Address reported problems

 

Inspect interior; clean and vacuum if 

necessary

 

Clean condensate trap and fill with 

fresh water

 

Check for leaks (water, gas, flue, 

condensate)

 

Verify flue and air lines in good 

condition and sealed tight

 

Check system water pressure/system 

piping/expansion tank

 

Check control settings

 

Check ignition and flame rod (clean and 

reposition)

 

Check wiring and connections

 

Flame inspection (stable, uniform)

 

Flame signal

If combustion or performance indicate 

need:

 

Flush heat exchanger

 

Remove and clean air intake filter.

 

Remove and clean space heating 

strainer.

 

Remove and clean inlet water filter.

WARNING

 

Follow the service and maintenance procedures given 

throughout this manual and in component literature 

shipped with the boiler. Failure to perform the service and 

maintenance could result in damage to the boiler or system. 

 

Failure to follow the directions in this manual and 

component literature could result in severe personal injury, 

death, or substantial property damage.

 

The boiler should be inspected annually only by a qualified 

service technician. In addition, the maintenance and care 

of the boiler must be performed to assure maximum boiler 

efficiency and reliability. Failure to service and maintain the 

boiler and system could result in equipment failure.

 

Electrical shock hazard – Turn off power to the boiler 

before any service operation on the boiler except as noted 

otherwise in this instruction manual. Failure to turn off 

electrical power could result in electrical shock, causing 

severe personal injury or death.

Addressing the Reported Problems

 

Inspect any problems reported by the owner and correct before 

proceeding.

Inspecting the Installation Area

1.  Verify that boiler area is free of any combustible materials, 

gasoline and other flammable vapors and liquids.

2.  Verify that air intake area is free of any of the contaminants 

listed in Installation & Operation Manual. If any of these are 

present in the boiler intake air vicinity, they must be removed. 

If they cannot be removed, reinstall the air and vent lines per 

the Installation and Operation Manual.

Inspecting the Boiler Interior

1.  Remove the front cover and inspect the interior of the boiler.

2.  Vacuum any sediment from inside the boiler and components. 

Remove any obstructions.

Summary of Contents for NCB-180

Page 1: ...navienamerica com For warranty service always contact Technical Support first Contact the technician or professional who installed your boiler Contact a licensed professional for the affected system f...

Page 2: ...fire or explosion may result causing property damage personal injury or death Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHATTO D...

Page 3: ...9 3 3 Viewing Basic Information 10 3 4 Resetting the Boiler 11 4 Maintaining the Boiler 12 4 1 Cleaning the Boiler 12 4 2 Draining the Boiler 12 4 3 Cleaning the Inlet Water Filter DHW side 13 4 4 Cle...

Page 4: ...tment C Use only your hand to push in or turn the gas control knob Neverusetools Iftheknobwillnotpushinorturnbyhand don t try to repair it call a qualified service technician Force or attempted repair...

Page 5: ...130 F 55 C 10 seconds 120 F 49 C 10 minutes 100 F 37 C very low scald risk DANGER HOT BURN To prevent burns Use the lowest operating temperature setting necessary to provide comfortably hot water If...

Page 6: ...ler in any other country will void the manufacturer s warranty Should overheating occur or the gas supply fail to shut off turn off the manual gas valve to the appliance WARNING Shut off the gas suppl...

Page 7: ...side the boiler automatically detects the temperature and if necessary initiate a safety heating cycle to prevent internal equipment damage due to freezing temperatures Short Circuit Protection Any sh...

Page 8: ...important information required for the boiler s operation Refer to the following table for detailed information a Space heating mode f S Supply water control Indicates space heating mode operation In...

Page 9: ...t the values required for the boiler s operation such as space heating and DHW supply temperatures Refer to the following table for detailed information k Diagnostics button n Up button For installers...

Page 10: ...er settings menu The boiler will retain your settings during a power outage 3 1 Turning the Boiler On or Off To turn the boiler on or off press the Power button for 0 3 seconds MODE When the power is...

Page 11: ...he water temperature read To prevent burns on page 4 carefully Water above 120 F can cause instant scalding severe burns or death To adjust the water temperature 1 Make sure that all hot water faucets...

Page 12: ...to the Troubleshooting section of this manual or contact Technical Support at 1 800 519 8794 Display Description psi O R S R Outdoor reset curve Not in use 1 Finned tube baseboard 2 FAN coil 3 Cast ir...

Page 13: ...Boiler You will need to drain either both the space heating side and domestic hot water DHW side or one side only before performing maintenance tasks such as cleaning the inlet water filter or to pre...

Page 14: ...require draining and open a purge valve to drain the space heating side Open all domestic hot water faucets completely to drain the water heating side The water that remains in the plumbing lines will...

Page 15: ...rinse it with clean running water cold 4 Reinsert and tighten the strainer 5 Fill the boiler and check for proper operation 4 5 Cleaning the Air Intake Filter If the air intake filter becomes clogged...

Page 16: ...rew 10 Replace the front cover 11 Reconnect the power supply to the boiler 12 Press the Power button on the front panel to turn on the boiler 4 Remove the screw that secures the air intake filter the...

Page 17: ...t there is sufficient make up air to avoid such a situation and the owner is responsible for ensuring that protection against freezing is maintained To avoid freezing issues we strongly recommend the...

Page 18: ...e boiler Failure to perform the service and maintenance could result in damage to the boiler or system Failure to follow the directions in this manual and component literature could result in severe p...

Page 19: ...glycol test for proper concentration as recommended by manufacturer Excessive pressure rise indicates expansion tank sizing or performance problem 4 Inspect automatic air vents and air separators Remo...

Page 20: ...ignition flame detector electrode making sure gasket is in good condition and correctly positioned Checking the Ignition Ground Wiring 1 Check that the ground wire is in good condition and securely a...

Page 21: ...on the supply and return water lines 4 Connect one tube to the A valve and place the free end in the bucket 5 Connect one of the tubes to the circulation pump outlet and the return water line at the B...

Page 22: ...fer to 3 2 Adjusting the Temperature on page 9 Check for cross plumbing between the cold and hot water lines The water from the hot water faucet is too hot Is the set temperature set too high Check th...

Page 23: ...r open or short circuit Contact Technical Support at 1 800 519 8794 E351 Abnormal Auto feeder valve make up water Contact Technical Support at 1 800 519 8794 E352 High water pressure Contact Technical...

Page 24: ...al and shall be subject to Navien s schedule of approved labor allowances Warranty Exclusions Navien s Limited Warranty shall be void in the event of an occurrence of any of the following Improper ins...

Page 25: ...nited States and Canada Removal or alteration of the rating plate OtherTerms This Limited Warranty is subject further to the terms and conditions set forth herein and as may be further specified in th...

Page 26: ...Memo...

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