Nautilus Bowflex VeloCore Series Service Manual Download

Page: 91 / 150

. Using a 13 mm socket and wrench or open end wrench, tighten the

inner Nut on the Tensioning Bolt.

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Re-install the threaded Cap on the Crank Arm.

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28. Final Inspection

Inspect your machine to ensure that all hardware is tight and components

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Do not use until the machine has been fully assembled and
inspected for correct performance in accordance with the
Owner’s Manual.

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Summary of Contents for Bowflex VeloCore Series

Page 1: ...7URXEOHVKRRWLQJ 0DLQWHQDQFH 3DUWV SORGHG 9LHZ 5HSODFHPHQW 3URFHGXUH 6NLOO HYHO Mechanical Procedures 2 Adjust the Belt Tension 17 GMXVW WKH XPSHU HDQ 7HQVLRQ GMXVW WKH 5HVLVWDQFH 6HQVRU DOLEUDWLRQ 5 A...

Page 2: ...VWRPHU 6HUYLFH IRU UHSODFHPHQW ODEHOV I SXUFKDVHG RXWVLGH 86 DQDGD FRQWDFW RXU ORFDO GLVWULEXWRU IRU WKHP R QRW WU WR FKDQJH WKH GHVLJQ RU IXQFWLRQDOLW RI WKH PDFKLQH EHLQJ VHUYLFHG DV WKLV FDQ DGYHUV...

Page 3: ...DQG RQ WKH XVHU LV HQFRXUDJHG WR WU WR FRUUHFW WKH LQWHUIHUHQFH E RQH RU PRUH RI WKH IROORZLQJ PHDVXUHV Reorient or relocate the receiving antenna Increase the separation between the equipment and rec...

Page 4: ...GLVSRVH RI WKLV SURGXFW DV UHIXVH 7KLV SURGXFW LV WR EH UHF FOHG RU SURSHU GLVSRVDO RI WKLV SURGXFW SOHDVH IROORZ WKH SUHVFULEHG PHWKRGV DW DQ DSSURYHG ZDVWH center 61 2 cm 24 1 151 8 cm 59 8 133 6 cm...

Page 5: ...DFKLQH DQG RQVROH IUHH RI PRLVWXUH NOTICE I QHFHVVDU RQO XVH D PLOG GLVK VRDS ZLWK D VRIW FORWK WR FOHDQ WKH RQVROH R QRW FOHDQ ZLWK D SHWUROHXP EDVHG VROYHQW DXWRPRWLYH FOHDQHU RU DQ SURGXFW WKDW FRQ...

Page 6: ...llers 5 Push the machine into position DUHIXOO ORZHU WKH PDFKLQH LQWR SRVLWLRQ NOTICE H FDUHIXO ZKHQ RX PRYH WKH PDFKLQH EUXSW PRWLRQV FDQ DIIHFW the computer operation For safe storage of the machine...

Page 7: ...ULJKW LQ RUGHU IRU WKH HDQ RFN QRE WR HQJDJH LQ WKH ORFNHG SRVLWLRQ R QRW DWWHPSW WR VHW WKH QRE LQ D SDUWLDOO ORFNHG SRVLWLRQ Lean mode unlocked QFRUUHFW VHWWLQJ SDUWLDOO ORFNHG Stationary mode locke...

Page 8: ...on the upper portion of your forearm with the Heart Rate Sensor to the inside of your forearm It should be snug enough not to move around on your arm but not so tight that it restricts blood circulati...

Page 9: ...TOP mark on the Seat Post 5 Tighten the Seat Post Adjustment Handle to secure the Seat Post H VXUH WKDW WKH KDQGOH LV IXOO tightened Pull the handle out to disengage and turn so that it points down th...

Page 10: ...I WKH ERG ZHLJKW RI D XVHU LV YHU ORZ WKH XVHU PD KDYH GL FXOW ZLWK RSHUDWLRQ RI WKH engagement release mechanism in the Pedals It may be necessary to decrease the retention force of the mechanism To...

Page 11: ...HQ WKH PDFKLQH LV QRW LQ XVH EH VXUH WR ORFN WKH O ZKHHO ZLWK WKH PHUJHQF UDNH 5HVLVWDQFH GMXVWPHQW QRE To lock the Flywheel turn the PHUJHQF UDNH 5HVLVWDQFH GMXVWPHQW QRE FORFNZLVH XQWLO LW HQFRXQWHU...

Page 12: ...This is where Demo mode is activated and de activated 3 7DS RQ WKH FWLYDWH HPR PRGH RSWLRQ 4 QVSHFW WKH RQVROH WR EH VXUH WKDW HPR PRGH LV DFWLYH DQG UXQQLQJ RQ the Console Display 5 GMXVW WKH YROXPH...

Page 13: ...I QHFHVVDU 5HSODFH LI WKHUH LV DQ GDPDJH WR WKH VHQVRU RU WKH FRQQHFWLQJ wire 8QLW RSHUDWHV EXW OXHWRRWK Heart Rate HR not displayed Bluetooth Heart Rate Sensing HYLFH UPEDQG SURYLGHG with U S Canada...

Page 14: ...dle 0DNH VXUH WKHUH LV QR GHEULV RQ WKUHDGV DQG UHLQVWDOO WKH DGMXVWPHQW KDQGOH Be sure the adjustment handle is securely tightened Bike will not lean KHFN HDQ RFN QRE H VXUH NQRE LV SXVKHG FRPSOHWHO...

Page 15: ...15 Maintenance Parts F A C H I G U AA J R Y F E B D F L S Q O P N M T V W X BB CC DD EE Z W NN K FF GG LL OO PP MM KK JJ TT NN II NN II HH FF RR TT UU GG QQ SS...

Page 16: ...WDELOL HU BB Pivot Shroud Right RR 0RYLQJ XPSHU VVHPEO M HYHOHU CC Fender Right SS Moving Bumper Shroud N 0DLQ 6KURXG HIW DD Crank Arm Right TT HDQ RFNRXW VVHPEO O UDQN UP HIW EE Pedal w Foot Restrain...

Page 17: ...ZKHQ RX GR PDLQWHQDQFH VWHSV LQYROYLQJ WKHVH components Do not try to do heavy or awkward steps on your own 8VH RQO UHSODFHPHQW SDUWV DQG KDUGZDUH WKDW DUH VXSSOLHG RU DSSURYHG E 1DXWLOXV DLOXUH WR X...

Page 18: ...PHQW FDQ SXOO QJHUV in and cause injury 2 7R FKHFN WKH ULYH HOW WHQVLRQ WKH ELNH QHHGV WR EH RSHUDWHG 6HW WKH UHVLVWDQFH DW D PHGLXP WR KLJK OHYHO 6LW RQ WKH ELNH DQG XVH WKH SHGDOV DW DSSUR LPDWHO 53...

Page 19: ...QG 5HDU UHG 6KURXG 6HW WKH SDUWV VDIHO DVLGH IRU UHDVVHPEO 5 Check the tension 3XVK WKH ULYH HOW GRZQZDUG DW WKH PLGSRLQW 0 EHWZHHQ WKH pulleys and measure the distance The Drive Belt should have only...

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Page 21: ...Y RU DZNZDUG QOLVW WKH VHUYLFH RI D VHFRQG SHUVRQ ZKHQ RX GR PDLQWHQDQFH VWHSV LQYROYLQJ WKHVH components Do not try to do heavy or awkward steps on your own 8VH RQO UHSODFHPHQW SDUWV DQG KDUGZDUH WKD...

Page 22: ...ike may become unbalanced and fall which can cause injury or damage to the equipment To adjust the bike s lean tension go to step 2 To adjust the bike s vertical alignment go to step 8 2 Using a 2 Phi...

Page 23: ...ZLVH To decrease resistance WXUQ WKH XPSHU VKDIW WXUQ FRXQWHUFORFNZLVH 6 3XVK RQ WKH ELNH WR OHDQ OHIW DQG DGMXVW WKH ORZHU XPSHU FXS WKH same amount and direction as the upper cup 7 Check the lean te...

Page 24: ...XUQ WKH ORZHU EXPSHU FRXQWHUFORFNZLVH WXUQ DQG FKHFN RQWLQXH WXUQLQJ FRXQWHUFORFNZLVH XQLW WKH ELNH LV VWUDLJKW 10 I WKH ELNH LV ELDVHG ULJKW OHDQ WKH ELNH WR WKH ULJKW DQG WKHQ WXUQ WKH XSSHU EXPSHU...

Page 25: ...IRUH ZRUNLQJ RQ WKH PDFKLQH DLOXUH WR REH WKH LQVWUXFWLRQV DQG VDIHW ZDUQLQJV FRXOG FDXVH LQMXU WR WKH VHUYLFH WHFKQLFLDQ RU E VWDQGHUV HHS E VWDQGHUV DQG FKLOGUHQ DZD IURP WKH SURGXFW EHLQJ VHUYLFHG...

Page 26: ...RW PDWFK WKH LPDJHV SURYLGHG H DFWO 1 H VXUH WKH ELNH LV VWDELOL HG LQ WKH XSULJKW SRVLWLRQ ZLWK WKH HDQ RFN QRE LQ WKH ORFNHG SRVLWLRQ Be sure the bike is stabilized in the upright position with WKH...

Page 27: ...DQ RWKHU RSWLRQV 5 7KH RQVROH ZLOO WHVW WKH FRQQHFWLRQ WR WKH EDVH DQG GLVSOD WZR FRQVROH PHVVDJHV HQGLQJ LQ 3 66 NOTICE I DQ PHVVDJH FRQWDLQLQJ WKH ZRUG 5525 DSSHDUV WKHQ FKRRVH WKH 7 EXWWRQ DW WRS U...

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Page 29: ...UHHQ ZLOO GLVSOD WKH PHVVDJH 7XUQ UHVLVWDQFH NQRE WR 0 1 SRVLWLRQ WKHQ FRQ UP FXUUHQW YDOXH YDOXH UDZ YDOXH Disregard the current value 14 7XUQ WKH 5HVLVWDQFH QRE FRXQWHU FORFNZLVH UHGXFH UHVLVWDQFH I...

Page 30: ...PLQXWHV WR FRPSOHWH 2QFH WKH RQVROH KDV UHWXUQHG WR WKH ORJLQ VFUHHQ ORJ LQ DQG WHVW WKDW WKH UHVLVWDQFH LV GLVSOD HG DV H SHFWHG 21 Final Inspection Inspect your machine to ensure that all hardware...

Page 31: ...UV 6RPH FRPSRQHQWV RI WKH HTXLSPHQW FDQ EH KHDY RU DZNZDUG QOLVW WKH VHUYLFH RI D VHFRQG SHUVRQ ZKHQ RX GR PDLQWHQDQFH VWHSV LQYROYLQJ WKHVH components Do not try to do heavy or awkward steps on your...

Page 32: ...Q RFN PHFKDQLVP LV QRW HQJDJHG WKH bike may become unbalanced and fall which can cause injury or damage to the equipment 2 Using a 14 mm open end wrench loosen the nuts on the Seat post PRXQWLQJ EUDFN...

Page 33: ...G WKUHDGHG URG UHDUZDUG RII WKH 6HDW UDLOV 6 7XUQ WKH EUDFNHW DVVHPEO VR WKDW WKH FODPS LV SRLQWLQJ UHDUZDUG DQG VOLGH LW EDFN RQWR WKH 6HDW UDLOV Seat clamp Seat clamp Outer clamp Outer clamp piece p...

Page 34: ...on the Seat rails 8 5H LQVWDOO QXWV WR RXWVLGH RI WKH EUDFNHW DVVHPEO DQG WLJKWHQ WKH nuts 9 Install Seat onto the Seat post Be sure the Seat is straight and level XOO WLJKWHQ ERWK QXWV XVLQJ D PP RSH...

Page 35: ...0 Final Inspection Inspect your machine to ensure that all hardware is tight and components DUH SURSHUO DVVHPEOHG Do not use until the machine has been fully assembled and inspected for correct perfor...

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Page 37: ...HG 8VHU FWLRQV PHQX DSSHDUV VHOHFW VVHPEO SS LQGLFDWHG E UHG UHFWDQJOH R QRW VHOHFW DQ RWKHU RSWLRQV NOTICE ROORZ DOO GLUHFWLRQV H DFWO Do not power cycle or restart console during procedure Always cl...

Page 38: ...J WKH ZRUG 5525 DSSHDUV WKHQ FKRRVH WKH 7 EXWWRQ DW WRS ULJKW RI VFUHHQ DQG FRQWDFW 51 support 5 7RXFK 5 7 DW WRS ULJKW RI VFUHHQ WR HQWHU FDOLEUDWLRQ PRGH 6 7RS RI VFUHHQ ZLOO FKDQJH FRORU DQG WKH 5...

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Page 40: ...H WKH RQVROH KDV UHWXUQHG WR WKH ORJLQ VFUHHQ ORJ LQ DQG WHVW WKDW WKH 7LOW 6HQVRU QRZ IXQFWLRQV SURSHUO 13 Final Inspection Inspect your machine to ensure that all hardware is tight and components DU...

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Page 42: ...XOO LQWR SRVLWLRQ H VXUH WKH 3DG LV VHDWHG RQ WKH OHGJH EHKLQG WKH 6KURXG VXUIDFH DQG FHQWHUHG LQ OLQH ZLWK WKH VFUHZ 4 Fully tighten the screw to hold the Pad in position 5 5HSHDW WKH VWHS IRU WKH RW...

Page 43: ...WKH VHUYLFH RI D VHFRQG SHUVRQ ZKHQ RX GR PDLQWHQDQFH VWHSV LQYROYLQJ WKHVH components Do not try to do heavy or awkward steps on your own 8VH RQO UHSODFHPHQW SDUWV DQG KDUGZDUH WKDW DUH VXSSOLHG RU...

Page 44: ...ome unbalanced and fall which can cause injury or damage to the equipment XOO WXUQ WKH 5HVLVWDQFH QRE FORFNZLVH WR ORFN WKH O ZKHHO LQ SODFH 2 Remove the Console mast cover and Console Mast End Cap 8V...

Page 45: ...PRYH WKH ROG GMXVWDEOH RQVROH 0DVW SXOOLQJ WKH 0DVW DWD DEOH GRZQ WKURXJK WKH GMXVWDEOH RQVROH 0DVW 6HW WKH GMXVWDEOH RQVROH 0DVW VDIHO DVLGH NOTICE R QRW SLQFK RU FXW WKH FDEOH 7 5HPRYH WKH SUH LQVWD...

Page 46: ...hillips screwdriver re install the Console NOTICE R QRW SLQFK RU FXW WKH FDEOHV 7KLV VWHS PD UHTXLUH WZR SHRSOH EUXSW PRWLRQV FDQ DIIHFW WKH computer operation Install the Console Mast End Cap and Con...

Page 47: ...VRQ ZKHQ RX GR PDLQWHQDQFH VWHSV LQYROYLQJ WKHVH components Do not try to do heavy or awkward steps on your own 8VH RQO UHSODFHPHQW SDUWV DQG KDUGZDUH WKDW DUH VXSSOLHG RU DSSURYHG E 1DXWLOXV DLOXUH W...

Page 48: ...hat attach WKH HQWHU LVF WR WKH 5LJKW 0DLQ 6KURXG 6HW WKHP VDIHO DVLGH IRU UHDVVHPEO 3 8VLQJ D 3KLOOLSV 6FUHZGULYHU UHPRYH VFUHZV E F IURP WKH 5LJKW 0DLQ 6KURXG H VXUH WR QRWH WKHLU ORFDWLRQV IRU UHDV...

Page 49: ...RXG H VXUH WR QRWH WKHLU ORFDWLRQV IRU UHDVVHPEO 5HPRYH WKH ERWWRP VFUHZV UVW DQG WKHQ WKH WRS VFUHZV Note It is not necessary to remove the Crank Arm and Center Disc in order to remove the Shroud DUH...

Page 50: ...QFH QRE DW WKH VDPH WLPH NOTICE H VXJJHVW SODFLQJ D FORWK XQGHU WKH PDFKLQH WR FDWFK WKH pin so that it does not get lost Left side 5HVLVWDQFH knob 5HVLVWDQFH 5HVLVWDQFH knob shaft knob shaft 5HVLVWDQ...

Page 51: ...QRW FXW RU SLQFK DQ FDEOHV QVWDOO WKH WRS VKURXG VFUHZV UVW 10 I QHFHVVDU UHIHU WR WKH GMXVW WKH 5HVLVWDQFH 6HQVRU SURFHGXUH 11 Final Inspection Inspect your machine to ensure that all hardware is tig...

Page 52: ...H VHUYLFH RI D VHFRQG SHUVRQ ZKHQ RX GR PDLQWHQDQFH VWHSV LQYROYLQJ WKHVH components Do not try to do heavy or awkward steps on your own 8VH RQO UHSODFHPHQW SDUWV DQG KDUGZDUH WKDW DUH VXSSOLHG RU DSS...

Page 53: ...n and remove the screws that DWWDFK WKH XPSHU 6KURXG 5HPRYH WKH 6KURXG DQG VHW LW VDIHO DVLGH ZLWK WKH VFUHZV IRU UHDVVHPEO 5HSHDW IRU WKH XPSHU 6KURXG RQ WKH RWKHU VLGH RI WKH PDFKLQH 3 Using a 2 Phi...

Page 54: ...HQGHUV DQG XPSHU 6KURXGV LQVWDOO WKH WRS VFUHZV UVW I QHFHVVDU UHIHU WR WKH GMXVW WKH XPSHU SURFHGXUH DQG WKH GMXVW the Tilt Sensor procedure 8 Final Inspection Inspect your machine to ensure that all...

Page 55: ...LFH RI D VHFRQG SHUVRQ ZKHQ RX GR PDLQWHQDQFH VWHSV LQYROYLQJ WKHVH components Do not try to do heavy or awkward steps on your own 8VH RQO UHSODFHPHQW SDUWV DQG KDUGZDUH WKDW DUH VXSSOLHG RU DSSURYHG...

Page 56: ...n and remove the screws that DWWDFK WKH XPSHU 6KURXG 5HPRYH WKH 6KURXG DQG VHW LW VDIHO DVLGH ZLWK WKH VFUHZV IRU UHDVVHPEO 5HSHDW IRU WKH XPSHU 6KURXG RQ WKH RWKHU VLGH RI WKH PDFKLQH 3 Using a 2 Phi...

Page 57: ...UHPRYH WKH XPSHU DQG VHW LW VDIHO DVLGH IRU UH DVVHPEO 7 From the right side of the bike ROG WKH WKUHDGHG URG RI WKH XPSHU XS LQ SODFH XVLQJ D DWKHDG VFUHZGULYHU RRVHQ DQG UHPRYH WKH ORFN QXW XVLQJ D...

Page 58: ...WKH WRS VFUHZV UVW I QHFHVVDU UHIHU WR WKH GMXVW WKH XPSHU SURFHGXUH DQG WKH GMXVW the Tilt Sensor procedure 11 Final Inspection Inspect your machine to ensure that all hardware is tight and component...

Page 59: ...nents Do not try to do heavy or awkward steps on your own 8VH RQO UHSODFHPHQW SDUWV DQG KDUGZDUH WKDW DUH VXSSOLHG RU DSSURYHG E 1DXWLOXV DLOXUH WR XVH 1DXWLOXV DSSURYHG UHSODFHPHQW SDUWV FDQ DGYHUVHO...

Page 60: ...WLRQ If the Lean Lock mechanism is not engaged the bike may become unbalanced and fall which can cause injury or damage to the equipment XOO WXUQ WKH 5HVLVWDQFH QRE FORFNZLVH WR ORFN WKH O ZKHHO LQ SO...

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Page 62: ...inal Inspection Inspect your machine to ensure that all hardware is tight and components DUH SURSHUO DVVHPEOHG Do not use until the machine has been fully assembled and inspected for correct performan...

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Page 64: ...ome unbalanced and fall which can cause injury or damage to the equipment XOO WXUQ WKH 5HVLVWDQFH QRE FORFNZLVH WR ORFN WKH O ZKHHO LQ SODFH 2 Remove the Console mast cover and Console Mast End Cap 8V...

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Page 68: ...n cause injury or damage to the equipment XOO WXUQ WKH 5HVLVWDQFH QRE FORFNZLVH WR ORFN WKH O ZKHHO LQ SODFH 2 Remove the Console mast cover and Console Mast End Cap 8VLQJ D 3KLOOLSV VFUHZGULYHU UHPRY...

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Page 70: ...e screws DW WKH EDVH RI WKH RQVROH 0DVW 11 7LH WKH SXOO VWULQJ DW WKH EDVH RI WKH GMXVWDEOH RQVROH 0DVW WR WKH DWD DEOH 8VH WKH VWULQJ WR URXWH WKH FDEOH WKURXJK WKH URXQG KROH DW WKH EDVH RI WKH GMXV...

Page 71: ...KH FDEOHV 7KLV VWHS PD UHTXLUH WZR SHRSOH EUXSW PRWLRQV FDQ DIIHFW WKH computer operation Install the Console Mast End Cap and Console mast cover Make sure the Console and Console Mast are aligned wit...

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Page 73: ...ike may become unbalanced and fall which can cause injury or damage to the equipment XOO WXUQ WKH 5HVLVWDQFH QRE FORFNZLVH WR ORFN WKH O ZKHHO LQ SODFH 2 RRVHQ DQG UHPRYH WKH 3HGDO 6HW LW VDIHO DVLGH...

Page 74: ...WKH UDQN 3XOOHU FORFNZLVH 7KH UDQN UP ZLOO VOLGH RII DV LW LV WLJKWHQHG LVFDUG WKH old parts 7 3ODFH WKH QHZ UDQN UPV RQWR WKH UDQN 6KDIW H VXUH WKH UDQN UPV DUH FRQQHFWHG DW IURP HDFK RWKHU 8 GG RFW...

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Page 77: ...s Screwdriver remove 3 screws a that attach WKH HQWHU LVF WR WKH 5LJKW 0DLQ 6KURXG 6HW WKHP VDIHO DVLGH IRU UHDVVHPEO 3 8VLQJ D 3KLOOLSV 6FUHZGULYHU UHPRYH VFUHZV E F IURP WKH 5LJKW 0DLQ 6KURXG H VXUH...

Page 78: ...XG H VXUH WR QRWH WKHLU ORFDWLRQV IRU UHDVVHPEO 5HPRYH WKH ERWWRP VFUHZV UVW DQG WKHQ WKH WRS VFUHZV Note It is not necessary to remove the Crank Arms and Center Disc in order to remove the Shroud DUH...

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Page 81: ...3XOOH DQG VHW LW VDIHO DVLGH NOTICE 7KH O ZKHHO LV KHDY 7KLV VWHS PD UHTXLUH WZR SHRSOH Make sure to avoid damage to the Speed Sensor on the OHIW VLGH DQG WKH 5HVLVWDQFH 0DJQHW VVHPEO 15 ROG WKH O ZK...

Page 82: ...tension 3XVK WKH ULYH HOW GRZQZDUG DW WKH PLGSRLQW 0 EHWZHHQ WKH pulleys and measure the distance The Drive Belt should have only FP RI JLYH Or ROG WKH HGJHV RI WKH ULYH HOW DW WKH PLGSRLQW 0 DQG WZL...

Page 83: ...FKHFN WKH PRYHPHQW RI WKH ULYH HOW E URFNLQJ EDFN DQG IRUWK RQ WKH SHGDOV 7KH 3HGDOV DQG O ZKHHO VKRXOG PRYH DV one GMXVW WKH ULYH HOW WHQVLRQ DJDLQ LI QHFHVVDU 25 Re install all remaining parts that...

Page 84: ...d steps on your own 8VH RQO UHSODFHPHQW SDUWV DQG KDUGZDUH WKDW DUH VXSSOLHG RU DSSURYHG E 1DXWLOXV DLOXUH WR XVH 1DXWLOXV DSSURYHG UHSODFHPHQW SDUWV FDQ DGYHUVHO DIIHFW WKH VDIHW DQG IXQFWLRQDOLW RI...

Page 85: ...ean Lock mechanism is not engaged the bike may become unbalanced and fall which can cause injury or damage to the equipment XOO WXUQ WKH 5HVLVWDQFH QRE FORFNZLVH WR ORFN WKH O ZKHHO LQ SODFH 2 8VLQJ D...

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Page 88: ...ckwise Note I DGMXVWLQJ WKH 1XW IURP WKH EDFN D VRFNHW H WHQVLRQ PD EH necessary 5LJKW VLGH 7HQVLRQHU KDUGZDUH 1XWV DUH EHKLQG ZKHHO PRXQW SODWH Tensioner pivot bolt Tensioner pivot bolt 2XWHU QXW RQ...

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Page 90: ...istance The Drive Belt should have only FP RI JLYH Or ROG WKH HGJHV RI WKH ULYH HOW DW WKH PLGSRLQW 0 DQG WZLVW LW W should turn only 90 degrees 1 4 turn to vertical 18 Using a 13 mm open end wrench o...

Page 91: ...KDIW 26 QVWDOO WKH UDQN 1XW RQWR WKH UDQN 6KDIW DQG IXOO WLJKWHQ LW NOTICE 7KH FXUH WLPH IRU RFWLWH LV KRXUV OORZ WLPH IRU WKH RFWLWH WR FXUH EHIRUH XVLQJ WKH ELNH 27 Re install the threaded Cap on th...

Page 92: ...Do not try to do heavy or awkward steps on your own 8VH RQO UHSODFHPHQW SDUWV DQG KDUGZDUH WKDW DUH VXSSOLHG RU DSSURYHG E 1DXWLOXV DLOXUH WR XVH 1DXWLOXV DSSURYHG UHSODFHPHQW SDUWV FDQ DGYHUVHO DIIHF...

Page 93: ...s Screwdriver remove 3 screws a that attach WKH HQWHU LVF WR WKH 5LJKW 0DLQ 6KURXG 6HW WKHP VDIHO DVLGH IRU UHDVVHPEO 3 8VLQJ D 3KLOOLSV 6FUHZGULYHU UHPRYH VFUHZV E F IURP WKH 5LJKW 0DLQ 6KURXG H VXUH...

Page 94: ...XG H VXUH WR QRWH WKHLU ORFDWLRQV IRU UHDVVHPEO 5HPRYH WKH ERWWRP VFUHZV UVW DQG WKHQ WKH WRS VFUHZV Note It is not necessary to remove the Crank Arms and Center Disc in order to remove the Shroud DUH...

Page 95: ...O OH 1XW RQ RQH VLGH VWHDG DQG ORRVHQ WKH O ZKHHO OH 1XW RQ WKH RSSRVLWH VLGH ZLWK D PP VRFNHW DQG ZUHQFK 5HPRYH WKH O ZKHHO OH 1XWV IURP WKH O ZKHHO OH 6HW WKH KDUGZDUH VDIHO DVLGH IRU UHDVVHPEO O ZK...

Page 96: ...MXVWLQJ WKH 1XW IURP WKH EDFN D VRFNHW H WHQVLRQ PD EH necessary 7HQVLRQHU KDUGZDUH 1XWV DUH EHKLQG ZKHHO PRXQW SODWH Tensioner pivot bolt Tensioner pivot bolt 2XWHU QXW RQ 7HQVLRQLQJ EROW YLHZ IURP E...

Page 97: ...DIHO DVLGH NOTICE 7KH O ZKHHO LV KHDY 7KLV VWHS PD UHTXLUH WZR SHRSOH Make sure to avoid damage to the Speed Sensor on the OHIW VLGH DQG WKH 5HVLVWDQFH 0DJQHW VVHPEO 15 ROG WKH UHSODFHPHQW O ZKHHO VVH...

Page 98: ...tension 3XVK WKH ULYH HOW GRZQZDUG DW WKH PLGSRLQW 0 EHWZHHQ WKH pulleys and measure the distance The Drive Belt should have only FP RI JLYH Or ROG WKH HGJHV RI WKH ULYH HOW DW WKH PLGSRLQW 0 DQG WZL...

Page 99: ...FKHFN WKH PRYHPHQW RI WKH ULYH HOW E URFNLQJ EDFN DQG IRUWK RQ WKH SHGDOV 7KH 3HGDOV DQG O ZKHHO VKRXOG PRYH DV one GMXVW WKH ULYH HOW WHQVLRQ DJDLQ LI QHFHVVDU 25 Re install all remaining parts that...

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Page 101: ...HO DVLGH IRU UHDVVHPEO NOTICE 7KLV VWHS PD UHTXLUH WZR SHRSOH Note It is not necessary to remove the Threaded Plug and Friction QVHUW LQ RUGHU WR UHPRYH WKH XVKLQJ RZHYHU UHPRYDO RI WKH 3OXJ DQG QVHUW...

Page 102: ...SZDUG 8 3ODFH WKH HQG RI WKH VFUHZGULYHU XQGHU WKH OLS RI WKH XVKLQJ 3LYRW XSZDUG XQWLO WKH DQGOHEDU 3RVW XVKLQJ LV UHOHDVHG RQWLQXH SXVKLQJ XSZDUG WR UHPRYH WKH ROG XVKLQJ 6HW LW VDIHO DVLGH 9 QVWDOO...

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Page 104: ...l the Seat Stem Bushing is released Continue pushing upward to remove the old Bushing 17 QVWDOO WKH QHZ 6HDW 6WHP XVKLQJ LQWR WKH UDPH DVVHPEO H VXUH 6HDW 6WHP XVKLQJ WDEV DUH VHDWHG LQ WKH VPDOO RSHQ...

Page 105: ...HSV LQYROYLQJ WKHVH components Do not try to do heavy or awkward steps on your own 8VH RQO UHSODFHPHQW SDUWV DQG KDUGZDUH WKDW DUH VXSSOLHG RU DSSURYHG E 1DXWLOXV DLOXUH WR XVH 1DXWLOXV DSSURYHG UHSOD...

Page 106: ...a 2 Phillips Screwdriver remove 3 screws a that attach WKH HQWHU LVF WR WKH 5LJKW 0DLQ 6KURXG 6HW WKHP VDIHO DVLGH IRU UHDVVHPEO 3 8VLQJ D 3KLOOLSV 6FUHZGULYHU UHPRYH VFUHZV E F IURP WKH 5LJKW 0DLQ 6K...

Page 107: ...necessary 6 Using a 13 mm open end wrench remove the inner Nut and 7HQVLRQLQJ ROW 6HW WKHP VDIHO DVLGH 7HQVLRQHU KDUGZDUH QXWV DUH EHKLQG ZKHHO PRXQW SODWH Tensioner pivot bolt Tensioner pivot bolt 2X...

Page 108: ...OO WLJKWHQ WKH 7HQVLRQHU 3LYRW EROW DW WKLV WLPH 10 Install the new Tensioning Bolt and inner and outer Nuts Make sure the Drive Belt is aligned on the Flywheel pulley Idler Pulley and Drive Pulley 5L...

Page 109: ...clockwise If the Drive Belt is too tight turn the Nut on the Tensioning Bolt counterclockwise Note I DGMXVWLQJ WKH 1XW IURP WKH EDFN D VRFNHW H WHQVLRQ PD EH necessary 13 KHFN WKH EHOW WHQVLRQ I WKH W...

Page 110: ...HVVDU 17 Re install all remaining parts that were removed in reverse order NOTICE R QRW FULPS DQ FDEOHV QVWDOO WKH WRS VKURXG VFUHZV UVW 18 Final Inspection Inspect your machine to ensure that all har...

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Page 112: ...emove the 3 screws a that DWWDFK WKH URQW HQGHU WR WKH IUDPH 5HPRYH WKH ERWWRP VFUHZV UVW DQG WKHQ WKH WRS VFUHZV 6HW WKHP VDIHO DVLGH IRU UHDVVHPEO Note ROG WKH URQW HQGHU VR WKDW LW GRHV QRW IDOO 3...

Page 113: ...FDWHG KDUGZDUH WKDW KROGV WKH HDQ RFNRXW VVHPEO DP RFNRXW LQ WKH DP 3LYRW Brackets Note ROG WKH DP RFNRXW VR WKDW LW GRHV QRW IDOO 7 6OLGH WKH DP RFNRXW DVVHPEO IRUZDUG RXW RI WKH UDFNHWV W ZLOO EH QH...

Page 114: ...QJV E ZKHUH WKH RFNRXW XVKLQJ WDEV DUH VHFXUHG 8VLQJ D VPDOO VFUHZGULYHU SXVK WKH WDEV WR UHOHDVH DQG SLYRW WKH XVKLQJ XSZDUG 10 3ODFH WKH HQG RI WKH VFUHZGULYHU XQGHU WKH OLS RI WKH XVKLQJ 3LYRW XSZD...

Page 115: ...DQG QXW UHPRYHG LQ 6WHS WR FRQQHFW WKH DP RFNRXW WR WKH HDQ RFN QRE DVVHPEO NOTICE 0DNH VXUH WKDW WKH VFUHZ JRHV WKURXJK WKH ZLUH HQG RI WKH VSULQJ DVVHPEO 14 Re install the Front Fenders QVWDOO WKH W...

Page 116: ...R PDLQWHQDQFH VWHSV LQYROYLQJ WKHVH components Do not try to do heavy or awkward steps on your own 8VH RQO UHSODFHPHQW SDUWV DQG KDUGZDUH WKDW DUH VXSSOLHG RU DSSURYHG E 1DXWLOXV DLOXUH WR XVH 1DXWLOX...

Page 117: ...IW WKH RQVROH 0DVW RII WKH PDVW PRXQW RQ WKH 0DLQ UDPH DQG KROG LW VR WKDW LW GRHV QRW IDOO DUHIXOO GLVFRQQHFW WKH 8SSHU DWD DEOH IURP WKH RZHU DWD DEOH 6HW WKH RQVROH RQVROH 0DVW DVVHPEO VDIHO DVLGH...

Page 118: ...WKH VWULQJV DUH VWLOO routed through the mast mount 11 8QWLH HDFK VWULQJ IURP WKH ROG FDEOH FRQQHFWRU DQG WLH LW WR WKH FRUUHVSRQGLQJ FRQQHFWRU RQ WKH QHZ RZHU LULQJ DUQHVV LVFDUG WKH ROG RZHU ULQJ D...

Page 119: ...W WKH FRPSXWHU RSHUDWLRQ I QHFHVVDU UHIHU WR WKH GMXVW WKH 7LOW 6HQVRU SURFHGXUH 16 Final Inspection Inspect your machine to ensure that all hardware is tight and components DUH SURSHUO DVVHPEOHG Do n...

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Page 121: ...H WR ORFN WKH O ZKHHO LQ SODFH 2 Remove the Console mast cover and Console Mast End Cap 8VLQJ D 3KLOOLSV VFUHZGULYHU UHPRYH WKH KDUGZDUH IURP WKH EDFN RI WKH RQVROH 6HW WKH SDUWV VDIHO DVLGH IRU UHDVV...

Page 122: ...WKH VWULQJ VWLOO H WHQGV WKURXJK WKH GMXVWDEOH RQVROH 0DVW DQG XQWLH LW IURP WKH DWD DEOH 6HW WKH GMXVWDEOH RQVROH 0DVW ZLWK VWULQJ VDIHO DVLGH IRU UHDVVHPEO 7 8VLQJ D PP KH ZUHQFK UHPRYH WKH KDUGZDU...

Page 123: ...e screws DW WKH EDVH RI WKH RQVROH 0DVW 11 7LH WKH SXOO VWULQJ DW WKH EDVH RI WKH GMXVWDEOH RQVROH 0DVW WR WKH DWD DEOH 8VH WKH VWULQJ WR URXWH WKH FDEOH WKURXJK WKH URXQG KROH DW WKH EDVH RI WKH GMXV...

Page 124: ...KH FDEOHV 7KLV VWHS PD UHTXLUH WZR SHRSOH EUXSW PRWLRQV FDQ DIIHFW WKH computer operation Install the Console Mast End Cap and Console mast cover Make sure the Console and Console Mast are aligned wit...

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Page 126: ...aged the bike may become unbalanced and fall which can cause injury or damage to the equipment XOO WXUQ WKH 5HVLVWDQFH QRE FORFNZLVH WR ORFN WKH O ZKHHO LQ SODFH 2 RRVHQ DQG UHPRYH WKH 3HGDO 6HW LW VD...

Page 127: ...R WKH UDQN UP IXOO WLJKWHQ LW ZLWK WKH PP UHQFK 6 RQ UP WKDW WKH 3HGDO LV IXOO WLJKWHQHG ZLWK WKH PP UHQFK 7 Repeat with the other Pedal Note H VXUH WR FKHFN WKH 3HGDOV ZHHNO WR FRQ UP WKDW WKH DUH IX...

Page 128: ...VHUYLFH RI D VHFRQG SHUVRQ ZKHQ RX GR PDLQWHQDQFH VWHSV LQYROYLQJ WKHVH components Do not try to do heavy or awkward steps on your own 8VH RQO UHSODFHPHQW SDUWV DQG KDUGZDUH WKDW DUH VXSSOLHG RU DSSUR...

Page 129: ...3 screws a that attach WKH HQWHU LVF WR WKH HIW 0DLQ 6KURXG 6HW WKHP VDIHO DVLGH IRU UHDVVHPEO 3 8VLQJ D 3KLOOLSV 6FUHZGULYHU UHPRYH VFUHZV E F IURP WKH HIW 0DLQ 6KURXG DQG VFUHZ G IURP WKH 5LJKW 0DLQ...

Page 130: ...3KLOOLSV 6FUHZGULYHU UHPRYH WKH VFUHZV I KROGLQJ LW WR WKH 0DJQHW DUULDJH 6HW WKH SDUWV VDIHO DVLGH IRU UHDVVHPEO LVFRQQHFW WKH 0DJQHW DUULDJH UHWXUQ VSULQJ IURP WKH 0DJQHW Carriage HIW VLGH FHQWHU GL...

Page 131: ...IW LQWR SRVLWLRQ DQG install the new pivot screws and washers NOTICE 7KLV VWHS PD UHTXLUH WZR SHRSOH R QRW OHW WKH PDJQHWV touch the Flywheel 10 Re install all remaining parts that were removed in rev...

Page 132: ...ZNZDUG QOLVW WKH VHUYLFH RI D VHFRQG SHUVRQ ZKHQ RX GR PDLQWHQDQFH VWHSV LQYROYLQJ WKHVH components Do not try to do heavy or awkward steps on your own 8VH RQO UHSODFHPHQW SDUWV DQG KDUGZDUH WKDW DUH...

Page 133: ...ewdriver remove 3 screws a that attach WKH HQWHU LVF WR WKH HIW 0DLQ 6KURXG 6HW WKHP VDIHO DVLGH IRU UHDVVHPEO 3 8VLQJ D 3KLOOLSV 6FUHZGULYHU UHPRYH VFUHZV E F IURP WKH HIW 0DLQ 6KURXG DQG VFUHZ G IUR...

Page 134: ...XW RU SLQFK WKH FDEOH 6 Re install all remaining parts that were removed in reverse order NOTICE R QRW FXW RU SLQFK DQ FDEOHV QVWDOO WKH WRS VKURXG VFUHZV UVW I QHFHVVDU UHIHU WR WKH GMXVW WKH 5HVLVWD...

Page 135: ...ZKHQ RX GR PDLQWHQDQFH VWHSV LQYROYLQJ WKHVH components Do not try to do heavy or awkward steps on your own 8VH RQO UHSODFHPHQW SDUWV DQG KDUGZDUH WKDW DUH VXSSOLHG RU DSSURYHG E 1DXWLOXV DLOXUH WR X...

Page 136: ...hat attach WKH HQWHU LVF WR WKH 5LJKW 0DLQ 6KURXG 6HW WKHP VDIHO DVLGH IRU UHDVVHPEO 3 8VLQJ D 3KLOOLSV 6FUHZGULYHU UHPRYH VFUHZV E F IURP WKH 5LJKW 0DLQ 6KURXG H VXUH WR QRWH WKHLU ORFDWLRQV IRU UHDV...

Page 137: ...RXG H VXUH WR QRWH WKHLU ORFDWLRQV IRU UHDVVHPEO 5HPRYH WKH ERWWRP VFUHZV UVW DQG WKHQ WKH WRS VFUHZV Note It is not necessary to remove the Crank Arm and Center Disc in order to remove the Shroud DUH...

Page 138: ...WKH UDPH DQG VHW LW VDIHO DVLGH 8 5HFRUG WKH QXPEHU RI WKUHDGV VKRZLQJ RQ WKH 5HVLVWDQFH QRE URG 7XUQ WKH 5HVLVWDQFH QRE WR XQWKUHDG LW IURP WKH LQNDJH 9 DUHIXOO UHPRYH WKH ROG LQNDJH IURP WKH ELNH N...

Page 139: ...rench and 3 mm KH ZUHQFK FDUHIXOO LQVWDOO WKH LQNDJH WR WKH Magnet Carriage NOTICE R QRW FXW RU SLQFK DQ FDEOHV 15 Re install all remaining parts that were removed in reverse order NOTICE R QRW FXW RU...

Page 140: ...WKH VHUYLFH RI D VHFRQG SHUVRQ ZKHQ RX GR PDLQWHQDQFH VWHSV LQYROYLQJ WKHVH components Do not try to do heavy or awkward steps on your own 8VH RQO UHSODFHPHQW SDUWV DQG KDUGZDUH WKDW DUH VXSSOLHG RU D...

Page 141: ...eplacing the Front Fenders go to Section 2 of this procedure If you are replacing the Pivot Shrouds go to Section 3 of this procedure 2 Using a 2 Phillips Screwdriver remove 3 screws a that attach WKH...

Page 142: ...Center Disc in order to remove the Shroud DUHIXOO DQJOH DQG UHPRYH WKH HIW 0DLQ 6KURXG DQG 5HDU UHG 6KURXG 6HW WKH SDUWV VDIHO DVLGH IRU UHDVVHPEO 6 Installation steps are the reverse procedure NOTICE...

Page 143: ...QGHU VR WKDW LW GRHV QRW IDOO 2 5HPRYH WKH URQW HQGHU DQG VHW LW VDIHO DVLGH 3 Installation is the reverse procedure QVWDOO WKH WRS VFUHZV UVW 4 Final Inspection Inspect your machine to ensure that al...

Page 144: ...hat attach WKH HIW 3LYRW 6KURXG WR WKH IUDPH 6HW WKHP VDIHO DVLGH IRU UHDVVHPEO Note ROG WKH 3LYRW 6KURXG VR WKDW LW GRHV QRW IDOO 4 5HPRYH WKH HIW 3LYRW 6KURXG DQG VHW LW VDIHO DVLGH 5 Installation i...

Page 145: ...SHUVRQ ZKHQ RX GR PDLQWHQDQFH VWHSV LQYROYLQJ WKHVH components Do not try to do heavy or awkward steps on your own 8VH RQO UHSODFHPHQW SDUWV DQG KDUGZDUH WKDW DUH VXSSOLHG RU DSSURYHG E 1DXWLOXV DLOX...

Page 146: ...ewdriver remove 3 screws a that attach WKH HQWHU LVF WR WKH HIW 0DLQ 6KURXG 6HW WKHP VDIHO DVLGH IRU UHDVVHPEO 3 8VLQJ D 3KLOOLSV 6FUHZGULYHU UHPRYH VFUHZV E F IURP WKH HIW 0DLQ 6KURXG DQG VFUHZ G IUR...

Page 147: ...SHHG 6HQVRU ZLUH WR WKH 5HVLVWDQFH DEOH KDUQHVV 6HFXUH WKH VODFN LQ WKH 6SHHG 6HQVRU ZLUH WR WKH IUDPH XVLQJ WKH FDEOH VXSSRUW loop NOTICE R QRW FXW RU SLQFK DQ FDEOHV 7 Re install all remaining parts...

Page 148: ...UVRQ ZKHQ RX GR PDLQWHQDQFH VWHSV LQYROYLQJ WKHVH components Do not try to do heavy or awkward steps on your own 8VH RQO UHSODFHPHQW SDUWV DQG KDUGZDUH WKDW DUH VXSSOLHG RU DSSURYHG E 1DXWLOXV DLOXUH...

Page 149: ...screws a that DWWDFK WKH 5LJKW 3LYRW 6KURXG WR WKH IUDPH 5HPRYH WKH ERWWRP VFUHZV UVW DQG WKHQ WKH WRS VFUHZ 6HW WKHP VDIHO DVLGH IRU UHDVVHPEO Note ROG WKH 3LYRW 6KURXG VR WKDW LW GRHV QRW IDOO 3 5HP...

Page 150: ...GH 7 Installation is the reverse procedure NOTICE R QRW FXW RU SLQFK WKH FDEOHV QVWDOO WKH WRS VKURXG VFUHZV UVW I QHFHVVDU UHIHU WR WKH GMXVW WKH 7LOW 6HQVRU SURFHGXUH 8 Final Inspection Inspect your...

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