background image

15

2) #00 PCD Prep Tool (leaves a rough profile)

Description

The #00 Prep Tool is a combination PCD/metal bond preparation tool that has the EG 

attachment system as a standard for use on any GP machine. The #00 Prep Tool is 

directional. This means that any set of #00 Prep tools will always contain 50% right-hand 

tools (401924) and 50% left-hand tools (401923). Its uses are to remove adhesives, thin-

sets, surface inequalities of +/-.16 in (4mm) and epoxy coatings with thickness of less 

than .16 in (4 mm). The #00 Prep Tool is designed to be used as a dry removal tool only.
The #00 Prep Tool is made for use on 

concrete and should never be chosen to grind terrazzo, 

marble, or granite. The concrete profile after using the #00 

Prep Tool will be one that is considered rough to the touch 

having up to .04 in (1 mm) deep grooves. Approximate life 

of the #00 Prep Tool is 30,000SF (2,787 M

2

).

Execution

1.  Attach the #00 Prep tools to the machine by placing  

the right-hand tools (#00R) in the tool holders that are 

turning clockwise and the left-hand tools (#00L) in the 

tool holders that are turning counter-clockwise.

2.  Place the machine in the operating position. Attach 

appropriate power* and dust collection hose to the machine.

3.  With weights in neutral position** or off machine, start the machine and adjust speed to 40Hz.
4.  Upon starting the machine, continuously move machine in side-to-side pattern ensuring that machine 

is continuously moved while running. If for any reason the machine cannot be continuously moved, 

i.e. cord management, adjacent work, obstacles, etc., stop the machine until it can be operated as 

specified above. 

5.  Upon satisfactory completion of surface prep, remove machine and use a dust collector to clean the 

surface.

* Power source voltage will vary by machine being used and should be verified for compatibility before 

connecting machine to it. Dust collection by appropriate dust collector is compulsory as harmful and 

damaging dust will be produced if dust collection is not used or is of inadequate capacity. The life of the 

#00 Prep Tool will also be significantly reduced if vacuum is not of appropriate capacity.
** The GP machines all have pocket weights for the purpose of varying the grinding pressure of the 

machine. It is suggested to begin with the #00 Prep Tool with no added weight to gauge performance. 

If the tool is not aggressive enough, simply add more weight to the grinding head of the machine to 

increase grinding pressure. If #00 Prep Tool is too aggressive, simply add more weight to the handle to 

reduce grinding pressure. 

Flooring Condition Qualifications

Use of the #00 Prep Tool requires that the surface to be treated is completely dry.  For floors that have 

excessive adhesives or built-up contaminants, a scraping of the floor will improve performance, but is 

not required.  As a general rule, it is best to inspect floor BEFORE beginning to note or mark obstacles 

such as floor drains, protrusions from floor, and elevation changes in excess of .16 in (4 mm).

Summary of Contents for GP30

Page 1: ...Read Manual Before Operating Machine 402600 Rev B GP30 GRINDER OPERATING MANUAL...

Page 2: ...g the Machine 9 6 0 Operation of the Machine 11 7 0 Maintenance Schedule 12 8 0 Troubleshooting Diagnostics 12 9 0 Reference Guide Procedures 13 10 0 Warranty 21 Please note The following safety instr...

Page 3: ...nection 220 230 VAC 3 Phase 60 Hz 1 3 Operative Range and Correct Usage The GP30 is designed to be used on clean dry or wet horizontal surfaces without obstacles The machine cannot be used for other p...

Page 4: ...nd Symbols 2 2 Organizational Measures 2 3 Personnel Selection and Qualification 2 4 Safety Precautions Applicable to Different Operating Conditions 2 5 Repair Work Maintenance Activities and Default...

Page 5: ...ine must be kept complete and legible For replacement labels contact NFE If safety critical changes occur to the machine or its performance the machine must be shut down immediately The cause of the f...

Page 6: ...be required The operator is obliged to wear close fitting protective clothing Use only extension cables that are sized and marked in accordance with the overall power consumption of the machine and th...

Page 7: ...ating authority is responsible for compliance with the safety regulations during operation and maintenance of safety devices supplied with the machine as well as the provision of additional safety dev...

Page 8: ...ers Tool Plates Stone Holders 3 7 Variable Speed Drive 3 8 Tooling Change 3 9 Care Maintenance 3 1 Operative Range The GP30 is a grinding machine with counter rotating heads that is used for preparati...

Page 9: ...rinder 3 4 Electric Motor The motor is responsible for turning the gears which turn the abrasive tools on the floor The motor is controlled exclusively by the VSD which inputs specific power to genera...

Page 10: ...ould take place before and after every operation of machine 1 Clean all surfaces with a dry lint free cloth 2 Inspect all electrical cables for cuts and replace damaged cords 3 Check that all electric...

Page 11: ...accordance with instructions given in section 5 Starting the Machine 5 0 Starting the Machine 5 1 Preparing for Initial Operation 5 2 Initial operation 5 1 Preparing for Initial Operation Before star...

Page 12: ...he power supply is equivalent to the data shown on the machine label Start up procedure 1 Turn on the dust collector 2 Ensure plug is connected correctly to the power source 3 Ensure dust hose is conn...

Page 13: ...influence the final finish and production In the case that the surface shows different characteristics i e different hardness or different coating thicknesses a uniform grinding result will be achieve...

Page 14: ...c motor for dirt and other contaminants Check gearbox assembly for any leaks of oil from motor Daily After Operation Check for debris in the dust ports under gear box and near the handle Check for dir...

Page 15: ...s that may be clogging hose Dust collector malfunction Verify dust collector is operating properly 8 2 Diagnosis of Electrical Failure Failure Possible Reasons for Failure Corrective Actions Motor doe...

Page 16: ...ce prep remove machine and use a dust collector to clean the surface Power source Voltage will vary by machine being used and should be verified for compatibility before connecting machine to it Dust...

Page 17: ...machine is continuously moved while running If for any reason the machine cannot be continuously moved i e cord management adjacent work obstacles etc stop the machine until it can be operated as spe...

Page 18: ...251 M2 EGT 4 4 This is a 3 resin bonded tool that has the pictured face design and can be clearly identified by the number on back as 4 401910 This tool features gray Velcro backing Approximate life o...

Page 19: ...se to the machine With 100 of weights on head of machine set speed to 50Hz on VSD and start machine Upon satisfactory completion of step 7 remove machine from area and use a dust collector to clean th...

Page 20: ...et Dry Steps The CLC Diamond System is a coordinated metal and resin bonded diamond system to perform polished concrete using the GP30 The CLC Diamond System is only to be used dry for step 1 wet for...

Page 21: ...t in operating position Attach appropriate power to the machine With 50 of weights on head of machine and 50 in basket over wheels set speed to 45Hz on VSD and start machine add water and start the ma...

Page 22: ...traffic is increased and rogue scratches will be possible as well as overall reduced polish Flooring Condition Qualifications Use of the CLC Diamond System requires that the surface to be treated is...

Page 23: ...or not caused by or resulting from the negligence of seller and or the manu facturer of the product unless specifically provided herein This warranty shall not apply to any products or portions there...

Page 24: ...LOORING EQUIPMENT 9250 Xylon Avenue N Minneapolis MN 55445 U S A Toll free 800 245 0267 Phone 763 315 5300 Fax 800 648 7124 Fax 763 535 8255 Web Site www nationalequipment com E Mail info nationalequi...

Reviews: