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or orange flame or cause a fire (flashback) at the air shutter beneath the control panel. To clean the inside 

of the burner, it must be removed from the gas grill: Remove the screw that attaches the burner to the 

back wall.  Slide the burner back and upwards to remove.  

Cleaning

: Use a flexible venturi tube brush to clean the inside of the burner. Shake any loose debris from 

the burner through the gas inlet. Check the burner ports and valve orifices for blockages. Burner ports 

can close over time due to cooking debris and corrosion, use an opened paperclip or the supplied port 

maintenance bit to clean them.  Drill out blocked ports using this drill bit in a small cordless drill. The ports 

are easier to clean if the burner is removed from the grill, but it can also be done with the burner installed. 

Do not flex the drill bit when drilling the ports, as this will cause the drill bit to break. This drill is for burner 

ports only, not for the brass orifices (jets) which regulate the flow into the burner. Take care not to enlarge 

the holes.  Ensure the insect screen is clean, tight, and free of any lint or other debris.

Reinstallation:

 Reverse the procedure to reinstall the burner. Check that the valve enters the burner when 

installing. 

WARNING!

 When reinstalling the burner after cleaning it is very 

important that the valve/orifice enters the burner tube before lighting your 

gas grill. If the valve is not inside the burner tube a fire or explosion could 

occur.

Troubleshooting

Problem

Possible Causes

Solution

Low heat / Low flame 

when valve turned to 

high.

For propane - improper lighting procedure.

For natural gas - undersized supply line.

For both gases - improper preheating.

Ensure lighting procedure is followed 

carefully.  All gas grill valves must be 

in the off position when the tank valve 

is turned on. Turn tank on slowly to 

allow pressure to equalize. See lighting 

instructions.

Pipe must be sized according to  

installation code.

Preheat grill with both main burners on 

high for 10 to 15 minutes.

Excessive flare-ups/

uneven heat.

Sear plates installed incorrectly.

Improper preheating.

Excessive grease and ash build on sear 

plates and in drip pan.

Ensure sear plates are installed with the 

holes towards the front and the slots on 

the bottom. See assembly instructions.

Preheat grill with both main burners on 

high for 10 to 15 minutes.

Clean sear plates and drip pan regularly. 

Do not line pan with aluminum foil. Refer 

to cleaning instructions.

Burners burn with yellow 

flame, accompanied by 

the smell of gas.

Possible spider web or other debris, or 

improper air shutter adjustment.

Thoroughly clean burner by removing.  

See general maintenance instructions. 

Open air shutter slightly according to 

combustion air adjustment instructions.  

(This must be done by a qualified gas 

installer.)

Aluminum Castings

: Clean castings periodically with warm soapy water.  Aluminum will not rust, but high 

temperatures and weathering can cause oxidation to occur on aluminum surfaces.  This appears as white 

spots on the castings.  To refinish these areas, clean first and sand lightly with fine sandpaper.  Wipe the 

surface to 

remove any residue and paint with high temperature barbecue paint.  Protect surrounding areas 

from over-

spray.  Follow the manufacture’s directions for curing.

Summary of Contents for ld410

Page 1: ...4278 Fax 705 727 4282 www napoleongrills com Customer Solutions 1 866 820 8686 or grills napoleonproducts com DANGER IF YOU SMELL GAS Shut off gas to the appliance Extinguish any open flame Open lid...

Page 2: ...tations This factory warranty is non transferable and may not be extended what so ever by any of our representatives The gas grill must be installed by a licensed authorized service technician or cont...

Page 3: ...being stored indoors Inspect the gas line hose before each use If there is evidence of excessive abrasion or wear it must be replaced before using the gas grill with a replacement hose assembly specif...

Page 4: ...ion device compatible with the connection for outdoor cooking appliances The propane cylinder must be provided with a shut off valve terminating in a propane cylinder valve type QCC1 and a safety reli...

Page 5: ...nches Do not use teflon tape or pipe dope on any hose connection Ensure the hose does not contact any high temperature surfaces or it may melt and leak causing a fire Do not use enclosure to store exc...

Page 6: ...f position and repeat step 2 several times 4 If the pilot and burner will not ignite within 5 seconds turn the control knob to the off position and wait 5 minutes for any excess gas to dissipate Eithe...

Page 7: ...the grill over a burner that is not operating The heat circulates around the food cooking slowly and evenly Cooking with this method is much the same as cooking in your oven and is generally used for...

Page 8: ...of ventilation and combustion air Keep the cylinder enclosure ventilation openings located on the cart sides and at the front and back of the bottom shelf free and clear from debris WARNING Turn off...

Page 9: ...when heated usually to a golden or brown hue This discoloration is normal and does not affect the performance of the grill Porcelain enamel components must be handled with additional care The baked o...

Page 10: ...ow heat Low flame when valve turned to high For propane improper lighting procedure For natural gas undersized supply line For both gases improper preheating Ensure lighting procedure is followed care...

Page 11: ...rds that flake off Regular cleaning will prevent this See cleaning instructions Infrared burner if equipped flashes back during operation the burner abruptly makes a loud whoosh sound followed by a co...

Page 12: ...ion of the problem broken is not sufficient 4 Proof of purchase photocopy of the invoice In some cases the Customer Solutions Representative could request to have the parts returned to the factory for...

Page 13: ...lamme nue Ouvrez le couvercle Si l odeur persiste loignez vous de l appareil et appelez imm diatement votre fournisseur de gaz ou le service des incendies AVERTISSEMENT Ne tentez pas d allumer cet app...

Page 14: ...ectueux la condition que le produit ait t utilis conform ment aux instructions d op ration et dans des conditions normales Apr s la premi re ann e selon cette Garantie vie limit e du Pr sident NAPOL O...

Page 15: ...sation S il montre des signes de fendillement excessif ou d usure il doit tre remplac par un ensemble de rechange sp cifi par le fabricant avant d utiliser le gril N entreposez pas de bonbonne de prop...

Page 16: ...ne soupape d arr t se raccordant une soupape de type QCC1 Une valve de s curit doit tre branch e directement sur la bonbonne Le syst me d alimentation de la bonbonne doit tre install de mani re permet...

Page 17: ...i re Assurez vous que tous les raccordements de boyaux sont serr s l aide de deux cl s N utilisez pas de ruban de T flon ou de compos pour raccord de tuyau sur les raccordements Assurez vous que le bo...

Page 18: ...2 plusieurs fois 4 Si la veilleuse ou le br leur ne s allument pas apr s 5 secondes tournez le bouton de contr le en position off et attendez 5 minutes pour que le gaz en exc s puisse se dissiper Ens...

Page 19: ...rcule autour de l aliment ce qui le fait cuire lentement et de fa on gale Ce type de cuisson ressemble la cuisson dans un four et est g n ralement utilis pour les plus grosses pi ces de viande telles...

Page 20: ...tte inf rieure doivent tre libres de d bris en tout temps AVERTISSEMENT Fermez le gaz la source et d branchez l appareil avant l entretien L entretien devrait tre effectu seulement lorsque le gril est...

Page 21: ...r sister contre la corrosion et augmenter les caract ristiques antiadh sives Premi re utilisation Nettoyez les grilles de cuisson la main avec un savon vaisselle doux et de l eau afin d enlever tout...

Page 22: ...allumiez votre gril gaz Si la soupape n est pas l int rieur du br leur un feu ou une explosion pourrait survenir Moulages En Aluminium Nettoyez les moulages p riodiquement l aide d une solution d eau...

Page 23: ...r les br leurs sont jaunes et vous d tectez une odeur de gaz Possibilit de toiles d araign es ou autres d bris ou d un mauvais ajustement des volets d air Retirez le br leur et nettoyez le compl temen...

Page 24: ...d tanch it autour de la c ramique n est plus tanche ou une soudure dans le bo tier du br leur est cass e Fermez le br leur et laissez le refroidir pendant au moins deux minutes R allumez le br leur e...

Page 25: ...iption concise du probl me bris n est pas suffisant 4 Preuve d achat copie de la facture Dans certains cas le d partement du service aux consommateurs peut demander de retourner la pi ce pour des fins...

Page 26: ...nt du gril ou si des pi ces sont manquantes ou endommag es veuillez appeler notre d partement du Service aux Consommateurs au 1 866 820 8686 entre 9 h et 17 h heure normale de l Est OUTILS REQUIS POUR...

Page 27: ...27 www napoleongrills com x6 N570 0029 1 4 20 X3 8 x1 N430 0002...

Page 28: ...28 www napoleongrills com x9 N570 0042 10 24 x 3 8...

Page 29: ...29 www napoleongrills com x4 N570 0042 10 24 x 3 8 x4 N570 0042 10 24 x 3 8 x1 N430 0002...

Page 30: ...30 www napoleongrills com x1 N570 0042 10 24 x 3 8 1 2 3 x4...

Page 31: ...difficult s d assemblage avant d installer la cuve de gril enlevez l attache retenant le r gulateur sous le panneau de contr le Cette attache a t install e en usine afin de prot ger le boyau du r gula...

Page 32: ...32 www napoleongrills com per door Press the door pivot pins into the holes in the top and bottom of each door as illustrated gently tapping with a hammer x2 x2 1 2...

Page 33: ...33 www napoleongrills com 1 2 3 N105 0011 x2 x2 x2 See Lighting Instructions Voir Instruction D allumage...

Page 34: ...de shelf over the screw heads and finish tightening Insert the shelf pin into the left shelf bracket Ins rer la goupille dans le support de plateau plateau de gauche 2 Bend shelf open slightly to inse...

Page 35: ...rills com Push down and engage top pins to lock shelf in place Poussez vers le bas et d engager broches sup rieures verrouiller l tag re en place To disengage shelf pull up Pour d sengager plateau tir...

Page 36: ...36 www napoleongrills com x2 N570 0029 1 4 20 X3 8...

Page 37: ...37 www napoleongrills com...

Page 38: ...38 www napoleongrills com 1 2...

Page 39: ...rie kit components as shown Instructions D assemblage De L ensemble De R tissoire optionnelle Assemblez les composantes de la r tissoire tel qu illustr Assurez vous que la bague d arr t soit serr e l...

Page 40: ...opane Seulement Branchement Ad quat Du Boyau Assurez vous que le r gulateur passe dans la petite ouverture entre le protecteur de chaleur de la bonbonne et le c t droit du cabinet Clip hose to side pa...

Page 41: ...ghten the connection with two wrenches Gaz Naturel Seulement Branchement Ad quat Du Boyau AVERTISSEMENT L installation doit tre effectu e par un installateur certifi pour le gaz et tous les raccordeme...

Page 42: ...surfaces or it may melt and leak causing a fire Gaz Naturel Seulement Branchement Inad quat Du Boyau ATTENTION RISQUE D INCENDIE AVERTISSEMENT Ne pas passer le tuyau d alimentation sous le tiroir d go...

Page 43: ...hile performing this test and remove all sources of ignition See Leak Testing Diagram for areas to check Turn all burner controls to the off position Turn gas supply valve on Brush a half and half sol...

Page 44: ...i ce du syst me de gaz est remplac e ou r par e Ne fumez pas et enlevez toutes sources d allumage lorsque vous faites ce test Consultez le sch ma de test de fuites pour voir les endroits tester 1 Ferm...

Page 45: ...cap control panel right embout droit du panneau de commande x 22 Z120 0005 BK1HT end cap control panel left embout gauche du panneau de commande x 23 N570 0101 10 24 x 3 8 screw vis 10 24 x 3 8 x 24 N...

Page 46: ...285 bracket side shelf B support de la tablette lat rale B x 62 Z585 0007 BK1SG heat shield pare chaleur x 63 N640 0001 hose clip clip de retenue de boyau x 64 N530 0003 1 outlet regulator ensemble de...

Page 47: ...11 12 16 17 19 20 22 21 26 27 33 29 30 59 31 32 28 34 35 35 35 36 39 39 40 41 42 44 45 46 46 47 48 49 49 50 50 52 53 54 55 54 55 60 61 62 63 64 66 67 68 23 57 23 51 23 25 56 15 15 15 15 14 69 58 13 14...

Page 48: ...on products are protected by one or more U S and Canadian and or foreign patents or patents pending Les produits de Napol on sont prot g s par notre brevet d invention dans les pays tats Units Canada...

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